Compressor static disc blocking nail pressing tool

By designing pressing tooling for components such as threaded rods, conical gears and hydraulic cylinders, the problems of unstable positioning and inconvenient disassembly of the static disk are solved, and stable clamping and convenient disassembly of the static disk are achieved, which improves production efficiency and quality.

CN223172838UActive Publication Date: 2025-08-01XUXING NEW ENERGY TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422075422.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-01
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing compressor static disk plugging nail pressing tooling has difficulties in positioning and disassembly installation, which can easily lead to static disk offset damage and inconvenience, affecting production quality and efficiency.

Method used

A pressing tooling including threaded rods, bevel gears, hydraulic cylinders and springs is designed. The combination of threaded rods and bevel gears is used to achieve stable clamping of the static disk, and the hydraulic cylinders and spring structures are used to easily disassemble the tooling to ensure processing stability and convenient replacement.

Benefits of technology

The stable clamping of the static disk is achieved, which avoids offset damage during processing, and simplifies the disassembly and replacement process of the upper workpiece, improving production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a compressor static disc blocking nail pressing tool, belongs to the field of static disc pressing, and aims to solve the problems that deviation is prone to occurring and a static disc is damaged. The compressor static disc blocking nail pressing tool comprises a device shell, a mounting plate is fixedly connected into the device shell, and the other end of a spring is fixedly connected with a limiting plate. The device is provided with a threaded rod; when the static disc is straightened and limited, the static disc can be placed on a mounting plate, then a rotating piece on one side is rotated to drive a threaded rod to operate, the threaded rod can drive a second bevel gear to rotate through a first bevel gear when rotating, and the second bevel gear facilitates simultaneous rotation of the multiple meshed first bevel gears; when the multiple threaded rods rotate at the same time, the threaded rods can drive the clamping plates through the moving blocks to clamp the static disc, the static disc can be placed in the center of the mounting plate while clamping is conducted, the alignment machining stability can be achieved conveniently, and the situation that the production effect is affected due to shaking or deviation during pressing can be avoided.
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Description

Technical Field

[0001] The utility model relates to the field of static plate pressing, and more specifically, to a pressing tool for the plug pins of a compressor static plate. Background Art

[0002] The static plate usually has a sealing function to help keep the gas inside the compressor in the system and prevent the gas from leaking into the external environment. Pressing the plug pins of the static plate means precisely pressing the plug pins into the static plate to ensure the sealing performance and structural stability of the static plate. This process is crucial in the manufacturing of many mechanical devices and equipment. For example, in compressors, engines, and other components that require sealing and fixing, the pressing of the plug pins of the static plate can be completed efficiently and reliably, ensuring the sealing performance and overall quality of the product.

[0003] However, most of the existing pressing tools for the plug pins of the compressor static plate have the following problems:

[0004] First, for the existing pressing tools for the plug pins of the compressor static plate, due to the complex shape and large overall size of the static plate, it is difficult for conventional tools to stably position the static plate. When pressing the plug pins on the static plate during use, the static plate is prone to offset, causing damage to the static plate and affecting the production quality and efficiency.

[0005] Second, for the existing pressing tools for the plug pins of the compressor static plate, during the pressing process, most of them use cylinders and other components in cooperation with the tool for pressing. To improve the processing stability, most of them are connected by welding or bolts. If the upper tool is damaged after long-term use and needs to be disassembled and replaced, it is rather troublesome, affecting the processing effect and making it inconvenient to disassemble and install the upper tool conveniently.

[0006] Therefore, we make improvements and propose a pressing tool for the plug pins of a compressor static plate. Summary of the Utility Model

[0007] The purpose of the utility model is to address the problems of easy offset, damage to the static plate, and inconvenient disassembly and installation of the upper tool currently existing.

[0008] To achieve the above purpose, the utility model provides the following technical solutions:

[0009] A pressing tool for the plug pins of a compressor static plate to improve the above problems.

[0010] Specifically, this application is as follows:

[0011] It includes a device housing, inside which there is a fixedly connected mounting plate. A rotating member is rotatably connected to the mounting plate. A threaded rod is fixedly connected to the rotating member, and the threaded rod is rotatably connected inside the mounting plate. A first bevel gear is fixedly connected to the threaded rod, and the first bevel gear is meshed with a second bevel gear. The second bevel gear is rotatably connected inside the mounting plate. A moving block is threadedly connected to the threaded rod, and a clamping plate is fixedly connected to the moving block. A static plate is arranged on the mounting plate. A hydraulic cylinder is fixedly connected to the device housing, and a fixing plate is fixedly connected to the hydraulic cylinder. An upper tooling is arranged on the fixing plate. An installation box is arranged inside the fixing plate. A support frame is fixedly connected to the installation box, and a spring is fixedly connected to the installation box. The other end of the spring is fixedly connected to a limiting plate.

[0012] As a preferred technical solution of the present application, the first bevel gears are equiangularly distributed on the second bevel gear, and the first bevel gears and the moving blocks are in one-to-one correspondence through the threaded rods.

[0013] As a preferred technical solution of the present application, the rotating member is fixedly connected to the central part of one end of the threaded rod, and the bottom end surface of the moving block fits with the inner bottom end surface of the mounting plate.

[0014] As a preferred technical solution of the present application, the cross section of the clamping plate is arc-shaped, and the central line of the hydraulic cylinder and the central line of the mounting plate are on the same vertical line.

[0015] As a preferred technical solution of the present application, the springs are symmetrically distributed on the left and right sides inside the installation box, and the springs and the clamping blocks are in one-to-one correspondence through the limiting plates.

[0016] As a preferred technical solution of the present application, a clamping block is fixedly connected to the limiting plate, an extrusion plate is fixedly connected to the limiting plate, and the side end surface of the limiting plate fits with the inner side surface of the installation box.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] In the solution of the present application:

[0019] 1. A threaded rod is provided; when aligning and limiting the static plate, the static plate can be placed on the mounting plate, and then by rotating the rotating member on one side to drive the threaded rod to operate. When the threaded rod rotates, it can drive the second bevel gear to rotate through the first bevel gear. The second bevel gear facilitates the simultaneous rotation of multiple meshed first bevel gears. When multiple threaded rods rotate simultaneously, the threaded rods can drive the clamping plate to clamp the static plate through the moving block. During the clamping process, the static plate can be placed at the central part of the mounting plate, which is convenient for improving the alignment processing stability, and can avoid shaking or offset during pressing, thus preventing the influence on the production effect.

[0020] 2. An installation box is provided; when disassembling and replacing the upper tooling on the fixed plate, the extrusion plates on both sides of the installation box can be squeezed. The extrusion plates drive the limiting plate to move. At the same time, the limiting plate can squeeze the spring, retract the clamping block from the fixed plate and the upper tooling into the installation box. Without being blocked by the clamping block, the installation box and the support frame can be taken out for disassembly, and the fixed plate and the upper tooling can be disassembled. When replacing and fixing, the fixed plate and the upper tooling can be fitted together, the installation box can be inserted into the fixed plate and the upper tooling, and the two extrusion plates are loosened. Driven by the spring, the limiting plate and the clamping block are reset. The clamping block can play a role in clamping and limiting to avoid falling off and affecting the processing effect. Description of the Drawings

[0021] Figure 1 Figure 1 is an overall three-dimensional structural schematic diagram of the compressor static disk plug pressing tooling provided by the present application;

[0022] Figure 2 Figure 2 is a side view structural schematic diagram of the threaded rod of the compressor static disk plug pressing tooling provided by the present application;

[0023] Figure 3 Figure 3 is a top view structural schematic diagram of the mounting plate of the compressor static disk plug pressing tooling provided by the present application;

[0024] Figure 4 Figure 4 is a bottom view structural schematic diagram of the static disk of the compressor static disk plug pressing tooling provided by the present application;

[0025] Figure 5 Figure 5 is the compressor static disk plug pressing tooling provided by the present application Figure 2 The enlarged structural schematic diagram at position A in Figure 5;

[0026] Figure 6 Figure 6 is a three-dimensional structural schematic diagram of the support frame of the compressor static disk plug pressing tooling provided by the present application.

[0027] Figure 7 Figure 7 is a bottom view three-dimensional structural schematic diagram of the static disk of the compressor static disk plug pressing tooling provided by the present application.

[0028] Reference numerals in the figures: 1. Device housing; 2. Mounting plate; 3. Rotating member; 4. Threaded rod; 5. First bevel gear; 6. Second bevel gear; 7. Moving block; 8. Clamping plate; 9. Static disk; 10. Hydraulic cylinder; 11. Fixed plate; 12. Upper tooling; 13. Installation box; 14. Support frame; 15. Spring; 16. Limiting plate; 17. Clamping block; 18. Extrusion plate. Detailed Description of the Embodiment

[0029] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part rather than all of the embodiments of the present utility model.

[0030] Therefore, the following detailed description of the embodiments of the present utility model is not intended to limit the scope of the present utility model claimed, but merely represents some embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0031] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments may be combined with each other.

[0032] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0033] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product is normally placed, or the orientation or positional relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In addition, terms such as "first", "second", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.

[0034] Embodiment 1:

[0035] Such as Figures 1-7As shown in the figure, this embodiment proposes a pressing tool for the static disk plug of a compressor, including a device housing 1. Inside the device housing 1, there is a fixedly connected mounting plate 2. A rotating member 3 is rotatably connected to the mounting plate 2. A threaded rod 4 is fixedly connected to the rotating member 3. The threaded rod 4 is rotatably connected inside the mounting plate 2. A first bevel gear 5 is fixedly connected to the threaded rod 4. The first bevel gear 5 is meshed with a second bevel gear 6. The second bevel gear 6 is rotatably connected inside the mounting plate 2. A moving block 7 is threadedly connected to the threaded rod 4. A clamping plate 8 is fixedly connected to the moving block 7. A static disk 9 is arranged on the mounting plate 2. A hydraulic cylinder 10 is fixedly connected to the device housing 1. A fixing plate 11 is fixedly connected to the hydraulic cylinder 10. An upper tooling 12 is arranged on the fixing plate 11. An installation box 13 is arranged inside the fixing plate 11 and the upper tooling 12. A support frame 14 is fixedly connected to the installation box 13. A spring 15 is fixedly connected to the installation box 13. The other end of the spring 15 is fixedly connected to a limiting plate 16.

[0036] Example 2:

[0037] The solution in Example 1 will be further introduced below in combination with the specific working mode. See the following description for details:

[0038] As Figure 3 shown, as a preferred embodiment, on the basis of the above method, further, the first bevel gears 5 are equally angularly distributed on the second bevel gear 6. The first bevel gears 5 and the moving blocks 7 are in one-to-one correspondence through the threaded rods 4, which can ensure that the equally angularly distributed moving blocks 7 can cooperate with the clamping plates 8 to stably clamp and limit the static disk 9.

[0039] As Figure 2 shown, as a preferred embodiment, on the basis of the above method, further, the rotating member 3 is fixedly connected to the central part of one end of the threaded rod 4. The bottom end surface of the moving block 7 is in contact with the inner bottom end surface of the mounting plate 2, which can ensure that when the moving block 7 moves, it can move smoothly through the support of the inner bottom end surface of the mounting plate 2.

[0040] As Figure 3 shown, as a preferred embodiment, on the basis of the above method, further, the cross-section of the clamping plate 8 is arc-shaped. The center line of the hydraulic cylinder 10 and the center line of the mounting plate 2 are on the same vertical line, which can ensure that the arc-shaped clamping plate 8 can improve the clamping and fixing effect.

[0041] As Figure 5 shown, as a preferred embodiment, on the basis of the above method, further, the springs 15 are symmetrically distributed on the left and right sides inside the installation box 13. The springs 15 and the limiting plates 16 are in one-to-one correspondence with the clamping blocks 17, which can ensure that the two clamping blocks 17 can be stably clamped in the fixing plate 11 and the upper tooling 12 for limiting and fixing.

[0042] AsFigure 5 As shown, as a preferred embodiment, on the basis of the above method, further, a clamping block 17 is fixedly connected to the limiting plate 16, and an extrusion plate 18 is fixedly connected to the limiting plate 16. The side end face of the limiting plate 16 is attached to the inner side face of the installation box 13, which can ensure that when the limiting plate 16 moves, it can move smoothly through the support of the inner side face of the installation box 13.

[0043] Specifically, when this compressor static disk plugging nail pressing tooling is in use: Combining Figures 1-7 , when aligning and limiting the static disk 9, the static disk 9 can be placed on the installation plate 2, and then rotate the rotating part 3 on one side to drive the threaded rod 4 to operate. When the threaded rod 4 rotates, it can drive the second bevel gear 6 to rotate through the first bevel gear 5. The second bevel gear 6 facilitates the simultaneous rotation of multiple meshed first bevel gears 5. When multiple threaded rods 4 rotate simultaneously, the threaded rod 4 can drive the clamping plate 8 through the moving block 7 to clamp the static disk 9. While clamping, the static disk 9 can be placed at the center of the installation plate 2, which is convenient for improving the alignment processing stability, and can avoid shaking or offset during pressing, resulting in affecting the production effect.

[0044] When disassembling and replacing the upper tooling 12 on the fixing plate 11, the extrusion plates 18 on both sides of the installation box 13 can be squeezed. The extrusion plate 18 drives the limiting plate 16 to move. At the same time, the limiting plate 16 can squeeze the spring 15, and the clamping block 17 is withdrawn from the fixing plate 11 and the upper tooling 12 and retracted into the installation box 13. Without being blocked by the clamping block 17, the installation box 13 and the support frame 14 can be taken out for disassembly, and the fixing plate 11 and the upper tooling 12 can be disassembled. When replacing and fixing, the fixing plate 11 and the upper tooling 12 can be attached, the installation box 13 is inserted into the fixing plate 11 and the upper tooling 12, and the extrusion plates 18 on both sides are released. Driven by the spring 15, the limiting plate 16 and the clamping block 17 are reset. The clamping block 17 can play a role in clamping and limiting to avoid falling off and affecting the processing effect. When plugging nails into the hole grooves of the static disk 9, the plugging nails can be placed in the hole grooves, and then the hydraulic cylinder 10 on the device housing 1 can be controlled to drive the upper tooling 12 on the fixing plate 11 to move downward, and the upper tooling 12 can press the plugging nails on the static disk 9.

[0045] The above embodiments are only used to illustrate the present invention rather than to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above respective embodiments, the present invention is not limited to the above specific implementation manners. Therefore, any modification or equivalent replacement to the present invention; and all technical solutions and their improvements that do not depart from the spirit and scope of the utility model are covered by the scope of the claims of the present invention.

Claims

1. A static disk plug pressing tool for a compressor, comprising a device housing (1), characterized in that, A mounting plate (2) is fixedly connected inside the device housing (1). A rotating member (3) is rotatably connected to the mounting plate (2). A threaded rod (4) is fixedly connected to the rotating member (3). The threaded rod (4) is rotatably connected inside the mounting plate (2). A first bevel gear (5) is fixedly connected to the threaded rod (4). The first bevel gear (5) is meshed with a second bevel gear (6). The second bevel gear (6) is rotatably connected inside the mounting plate (2). A moving block (7) is threadedly connected to the threaded rod (4). A clamping plate (8) is fixedly connected to the moving block (7). A static plate (9) is arranged on the mounting plate (2). A hydraulic cylinder (10) is fixedly connected to the device housing (1). A fixing plate (11) is fixedly connected to the hydraulic cylinder (10). An upper tooling (12) is arranged on the fixing plate (11). An installation box (13) is arranged inside the fixing plate (11) and the upper tooling (12). A support frame (14) is fixedly connected to the installation box (13). A spring (15) is fixedly connected to the installation box (13). The other end of the spring (15) is fixedly connected to a limiting plate (16).

2. The pressing tooling for the static disc plug of a compressor according to claim 1, characterized in that The first bevel gears (5) are equally angularly distributed on the second bevel gear (6). The first bevel gears (5) and the moving blocks (7) are in one-to-one correspondence through the threaded rods (4).

3. The pressing tooling for the static disk plug of a compressor according to claim 1, wherein The rotating member (3) is fixedly connected to the central part of one end of the threaded rod (4). The bottom end surface of the moving block (7) is in contact with the inner bottom end surface of the mounting plate (2).

4. A pressing tool for the static disk plug of a compressor according to claim 1, characterized in that, The cross-section of the clamping plate (8) is arc-shaped. The central line of the hydraulic cylinder (10) and the central line of the mounting plate (2) are on the same vertical line.

5. The pressing tooling for the static disc plug of a compressor according to claim 1, characterized in that, The springs (15) are symmetrically distributed on the left and right sides inside the installation box (13). The springs (15) and the clamping blocks (17) are in one-to-one correspondence through the limiting plates (16).

6. A pressing tool for the plug of the compressor static disc according to claim 1, characterized in that A clamping block (17) is fixedly connected to the limiting plate (16). An extrusion plate (18) is fixedly connected to the limiting plate (16). The side end surface of the limiting plate (16) is in contact with the inner side surface of the installation box (13).