Combined jig for coplanarity of inner and outer guide vanes

By designing a fixture to ensure the coplanarity of inner and outer conductors, and using spring components and positioning rods to guarantee the coplanarity of inner and outer conductors, the problem of poor coplanarity in inductor assembly was solved, achieving efficient production and low-cost product quality.

CN223172851UActive Publication Date: 2025-08-01GUANGZHOU DACHENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422508732.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-01
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the inductor industry, it is difficult to ensure coplanarity after the inner and outer conductors are assembled, resulting in a high defect rate, which affects production efficiency and increases costs.

Method used

Design a coplanarity assembly fixture for inner and outer guide plates, including a guide plate mold core assembly base plate, inner and outer guide plate end foot pressure blocks, positioning rods and coplanarity ejector pins. The inner and outer guide plates are kept coplanar by the pressure of spring components, and the positioning rods and ejector pins are used to ensure assembly accuracy.

Benefits of technology

It effectively reduced the product defect rate, improved production efficiency, and lowered production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inner and outer guide vane coplanarity combined jig, which comprises a guide vane die core combined bottom plate, an inner guide vane end pin pressing block, an outer guide vane end head pressing block and a plurality of positioning rods, wherein the inner guide vane end pin pressing block and the outer guide vane end head pressing block are assembled at the upper end of the guide vane die core combined bottom plate, and the positioning rods are assembled with the inner guide vane end pin pressing block and the outer guide vane end head pressing block after penetrating through the guide vane die core combined bottom plate. The inner guide vane end pin pressing block is arranged at the upper end of the guide vane die core combined bottom plate, the outer guide vane and the inner guide vane are arranged in the middle of the upper end of the guide vane die core combined bottom plate, and the coplanarity ejector pin is embedded in the upper end of the side face of the outer guide vane end pin pressing block. The coplanarity ejector pin in the outer guide piece end pressing block is pushed to abut against the outer guide piece under the pressure of the second spring piece, so that the end pin of the outer guide piece and the end pin of the inner guide piece are coplanar, the coplanarity of each product is guaranteed under the pushing of the coplanarity ejector pin, the reject ratio of the products can be effectively eradicated, the production cost is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model specifically relates to a combined fixture for the coplanarity of inner and outer guide sheets. Background Art

[0002] In the inductor industry, it has always been a difficult problem in this industry to ensure that the inner and outer guide sheets are on the same plane after the assembly of double-guide-sheet inductors, and the defective rate has been high. Those skilled in the art have found in actual production operations that directly assembling the inner and outer guide sheets and magnetic materials will result in a large number of flatness defects, failing to meet the actual product quality requirements, which not only affects the efficiency but also increases the production cost of the enterprise. Summary of the Invention

[0003] Aiming at the deficiencies in the prior art, the purpose of the utility model is to provide a combined fixture for the coplanarity of inner and outer guide sheets.

[0004] The technical solution adopted by the utility model to solve its technical problems is as follows:

[0005] A combined fixture for the coplanarity of inner and outer guide sheets includes a combined bottom plate of a guide sheet die core, an inner guide sheet end foot pressing block and an outer guide sheet end pressing block which are assembled at the upper end of the combined bottom plate of the guide sheet die core and cooperate with each other, several positioning rods which pass through the combined bottom plate of the guide sheet die core and are assembled with the inner guide sheet end foot pressing block and the outer guide sheet end pressing block, an outer guide sheet placed in the middle of the upper end of the combined bottom plate of the guide sheet die core and extruded by the outer guide sheet end pressing block, an inner guide sheet placed in the middle of the upper end of the combined bottom plate of the guide sheet die core and extruded by the inner guide sheet end foot pressing block, and a coplanarity ejector pin embedded in the upper side of the outer guide sheet end pressing block. The coplanarity ejector pin faces the outer guide sheet and can be disassembled and replaced according to the specifications of the outer guide sheet.

[0006] Preferably, the combined bottom plate of the guide sheet die core includes a bottom plate body, placing grooves opened at both ends above the bottom plate body for placing the inner guide sheet end foot pressing block and the outer guide sheet end pressing block, and an assembly rib provided between the two placing grooves for placing the outer guide sheet and the inner guide sheet.

[0007] Furthermore, a plurality of positioning rod insertion holes are equidistantly penetrated through the bottom plate body.

[0008] Furthermore, inner guide sheet clamping protrusions are opened on the assembly rib, outer guide sheet limiting protrusions with material taking grooves are arranged between every two inner guide sheet clamping protrusions, and ejecting holes which penetrate downward are arranged around the inner guide sheet clamping protrusions.

[0009] Furthermore, a horizontal through hole is also arranged at the lower end of the assembly rib.

[0010] Preferably, the inner guide piece end foot pressing block includes an inner guide piece end foot pressing block body with a convex part on one side facing the outer guide piece end head pressing block, a first spring piece embedded in the other side of the inner guide piece end foot pressing block body, and an inner guide piece end foot pressing block guiding hole that runs through the inner guide piece end foot pressing block body and is used for inserting a positioning rod.

[0011] Preferably, the outer guide piece end head pressing block includes an outer guide piece end head pressing block body with a convex part on one side facing the inner guide piece end foot pressing block, a second spring piece embedded in the other side of the outer guide piece end head pressing block body, an outer guide piece end head pressing block guiding hole that runs through the outer guide piece end head pressing block body and is used for inserting a positioning rod, and a needle slot that is opened on the side of the outer guide piece end head pressing block facing the outer guide piece and is used for inserting a coplanarity thimble.

[0012] The beneficial effects of the present utility model are as follows: The fixture ensures that the inner guide piece is flush with the inner guide piece end foot pressing block by pushing the inner guide piece end foot pressing block under the pressure of the first spring piece, and the coplanarity thimble in the outer guide piece end head pressing block presses against the outer guide piece under the pressure of the second spring piece, making the end feet of the outer guide piece and the inner guide piece end feet coplanar. The coplanarity of each product is ensured under the push of the coplanarity thimble, which can effectively prevent product defect rate, not only reduce production costs, but also improve work efficiency. Description of the Drawings

[0013] Figure 1 is a structural diagram of a combined fixture for the coplanarity of inner and outer guide pieces of the present utility model;

[0014] Figure 2 is Figure 1 exploded view of;

[0015] Figure 3 is Figure 2 specific structural diagram of the middle guide piece die core combined bottom plate in. Detailed Embodiment

[0016] The following further illustrates the present utility model in conjunction with the drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and be able to implement it, but the embodiments given are not intended to limit the present utility model.

[0017] Embodiment

[0018] A combined fixture for the coplanarity of inner and outer guide pieces is applied to the inner and outer guide piece assembly and drying equipment, such as Figures 1-3As shown in the figure, it includes a combined bottom plate 1 of a guide piece die core, an inner guide piece end foot pressing block 2 and an outer guide piece end head pressing block 3 which are assembled at the upper end of the combined bottom plate 1 of the guide piece die core and cooperate with each other, several positioning rods 4 which pass through the combined bottom plate 1 of the guide piece die core and are assembled with the inner guide piece end foot pressing block 2 and the outer guide piece end head pressing block 3, an outer guide piece 5 which is placed in the middle of the upper end of the combined bottom plate 1 of the guide piece die core and is extruded by the outer guide piece end head pressing block 3, an inner guide piece 6 which is placed in the middle of the upper end of the combined bottom plate 1 of the guide piece die core and is extruded by the inner guide piece end foot pressing block 2, and a coplanarity ejector pin 7 which is embedded at the upper side of the outer guide piece end head pressing block 3. The coplanarity ejector pin 7 faces the outer guide piece 5 and can be disassembled and replaced according to the specification of the outer guide piece 5.

[0019] The combined bottom plate 1 of the guide piece die core includes a bottom plate body 11, placing grooves 12 which are opened at both ends above the bottom plate body 11 and are used for placing the inner guide piece end foot pressing block 2 and the outer guide piece end head pressing block 3, and an assembly rib 13 which is arranged between the two placing grooves 12 and is used for placing the outer guide piece 5 and the inner guide piece 6.

[0020] The bottom plate body 11 is equidistantly penetrated with a plurality of positioning rod insertion holes 111. The positioning rod insertion holes 111 are located at the upper end of the bottom plate body 11 and are communicated with the placing grooves 12.

[0021] The assembly rib 13 is provided with inner guide piece clamping protrusions 131. Between every two inner guide piece clamping protrusions 131, there is an outer guide piece limiting protrusion 132 with a material taking groove. There are ejection holes 133 which are arranged around the inner guide piece clamping protrusions 131 and penetrate downward. When placing the outer guide piece 5 and the inner guide piece 6, first buckle the inner guide piece 6 into the inner guide piece clamping protrusions 131, then buckle the outer guide piece 5 outside the inner guide piece 6, use the outer guide piece limiting protrusion 132 to position the outer guide piece 5, and then use the inner guide piece end foot pressing block 2 and the outer guide piece end head pressing block 3 to perform extrusion and fixation. After the dispensing and drying are completed, the dried product is ejected through the ejection cylinder at the position of the combined fixture for the coplanarity of the inner and outer guide pieces passing through the ejection holes 133.

[0022] The lower end of the assembly rib 13 is also provided with a horizontal through hole 134.

[0023] Specifically, the horizontal through hole 134 corresponds to the positioning rod insertion holes 111. Therefore, after the inner guide piece end foot pressing block 2 and the outer guide piece end head pressing block 3 are placed in the placing grooves 12, in order to prevent the left and right swing from affecting the assembly of the outer guide piece 5 and the inner guide piece 6, the positioning rods 4 are sequentially passed through the positioning rod insertion holes, the outer guide piece end head pressing block, the horizontal through hole, the inner guide piece end foot pressing block and the positioning rod insertion holes, so as to play a role in guiding and preventing deviation for the inner guide piece end foot pressing block 2 and the outer guide piece end head pressing block 3.

[0024] The inner guide piece end foot pressing block 2 includes an inner guide piece end foot pressing block body 21 with one side protruding towards the outer guide piece end head pressing block 3, a first spring member 22 embedded in the other side of the inner guide piece end foot pressing block body 21, and an inner guide piece end foot pressing block guiding hole 23 passing through the inner guide piece end foot pressing block body 21 for inserting the positioning rod 4. The side of the inner guide piece end foot pressing block body 21 where the first spring member 22 is embedded contacts the placement groove 12, and can, after assembling the outer guide piece 5 and the inner guide piece 6, under the pressure of the first spring member 22, push the inner guide piece end foot pressing block body 21 into contact with the inner guide piece 6 to perform pre-flattening treatment on the inner guide piece 6.

[0025] The outer guide piece end head pressing block 3 includes an outer guide piece end head pressing block body 31 with one side protruding towards the inner guide piece end foot pressing block 2, a second spring member 32 embedded in the other side of the outer guide piece end head pressing block body 31, an outer guide piece end head pressing block guiding hole 33 passing through the outer guide piece end head pressing block body 31 for inserting the positioning rod 4, and a needle groove 34 opened on the side of the outer guide piece end head pressing block 3 facing the outer guide piece 5 for inserting the coplanarity thimble 7.

[0026] It should be further noted that the side of the outer guide piece end head pressing block body 31 where the second spring member 32 is embedded contacts the placement groove 12, and can, after assembling the outer guide piece 5 and the inner guide piece 6, under the pressure of the second spring member 32, push the outer guide piece end head pressing block body 31 towards the outer guide piece 5 and use the coplanarity thimble 7 inserted in the needle groove 34 to abut against the outer guide piece 5, so as to perform coplanarity treatment on the outer guide piece 5.

[0027] The above embodiments of the present invention do not limit the protection scope of the present invention. The implementation manners of the present invention are not limited thereto. All such modifications, substitutions or changes made to the above structure of the present invention according to the above content of the present invention, in accordance with the common general technical knowledge and conventional means in the art, without departing from the above basic technical idea of the present invention, shall fall within the protection scope of the present invention.

Claims

1. A combined fixture for the coplanarity of inner and outer guide sheets, characterized in that It includes a guide piece die core combined bottom plate, an inner guide piece end foot pressing block and an outer guide piece end head pressing block which are assembled at the upper end of the guide piece die core combined bottom plate and cooperate with each other, several positioning rods which pass through the guide piece die core combined bottom plate and are assembled with the inner guide piece end foot pressing block and the outer guide piece end head pressing block, an outer guide piece placed in the middle of the upper end of the guide piece die core combined bottom plate and extruded by the outer guide piece end head pressing block, an inner guide piece placed in the middle of the upper end of the guide piece die core combined bottom plate and extruded by the inner guide piece end foot pressing block, and a coplanarity ejector pin embedded in the upper side of the side of the outer guide piece end head pressing block. The coplanarity ejector pin faces the outer guide piece and can be disassembled and replaced according to the specification of the outer guide piece.

2. The co-planarity combination jig for inner and outer guide sheets according to claim 1, characterized in that The guide piece die core combined bottom plate includes a bottom plate body, placing grooves which are opened at both ends above the bottom plate body and are used for placing the inner guide piece end foot pressing block and the outer guide piece end head pressing block, and an assembly rib which is arranged between the two placing grooves and is used for placing the outer guide piece and the inner guide piece.

3. The co-planarity combination fixture for inner and outer guide sheets according to claim 2, characterized in that The bottom plate body is equidistantly penetrated with a plurality of positioning rod insertion holes.

4. The co-planarity combination fixture for inner and outer guide sheets according to claim 2, wherein The assembly rib is provided with inner guide piece clamping protrusions, an outer guide piece limiting protrusion with a material taking groove is arranged between every two inner guide piece clamping protrusions, and ejecting holes which are downwardly communicated and are arranged around the inner guide piece clamping protrusions.

5. The co-planarity combination jig for inner and outer guide pieces according to claim 2, characterized in that A horizontal through hole is further arranged at the lower end of the assembly rib.

6. The co-planarity combination fixture for inner and outer guide sheets according to claim 1, wherein The inner guide piece end foot pressing block includes an inner guide piece end foot pressing block body with one side protruding towards the outer guide piece end head pressing block, a first spring member embedded in the other side of the inner guide piece end foot pressing block body, and an inner guide piece end foot pressing block guiding hole which penetrates through the inner guide piece end foot pressing block body and is used for inserting a positioning rod.

7. The co-planarity combination jig for inner and outer guide sheets according to claim 1, characterized in that, The outer guide piece end head pressing block includes an outer guide piece end head pressing block body with one side protruding towards the inner guide piece end foot pressing block, a second spring member embedded in the other side of the outer guide piece end head pressing block body, an outer guide piece end head pressing block guiding hole which penetrates through the outer guide piece end head pressing block body and is used for inserting a positioning rod, and a needle groove which is opened on the side of the outer guide piece end head pressing block facing the outer guide piece and is used for inserting a coplanarity ejector pin.