Angle-adjustable incinerator side wall stand column assembly tool
By designing the incinerator side wall column assembly tooling with adjustable angles, the cumbersome installation problems caused by angle deviation during the assembly process of columns and baffles are solved, and a fast, accurate and stable installation effect is achieved.
Patent Information
- Application Number
- CN202422508114.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-16
AI Technical Summary
During the assembly process of the incinerator between the column, baffle and beam, the installation angle deviation leads to cumbersome installation, low efficiency and difficulty in ensuring accuracy, which affects the stability and safety of the equipment.
Design an adjustable angle-adjustable incinerator side wall column assembly tooling, including base plate, baffle assembly and positioning holes, to quickly adjust the installation angle through limiting bolts to ensure angle accuracy and stability.
It realizes rapid installation of columns of different angles, improves installation efficiency, reduces labor intensity and installation difficulty, has a wide range of application, and ensures installation accuracy and safety.
Smart Images

Figure CN223172877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembly tooling, in particular to an assembly tooling for the side wall column of an incinerator with adjustable angle. Background Technique
[0002] During the assembly process of large-scale equipment such as incinerators, it is crucial to ensure the precise installation of each component. Especially when it comes to the assembly between columns, baffles, and beams, any slight angular deviation may have a significant impact on the stability and safety of the entire system. To ensure that the equipment can be quickly and accurately installed after being transported to the installation site, the installation angle at the bottom of the column must meet extremely high precision requirements. This is because the baffle connected above the column not only plays a supporting role but also requires the precise installation of the beam structure on it. If there is a deviation in the installation angle of the column, it will directly affect the precise positioning of the upper beam, and may even lead to the improper installation of the entire incinerator. This situation will not only affect the operating efficiency of the equipment but may also cause safety accidents during use, posing a serious threat to personnel and property.
[0003] Traditional installation methods rely on scribing to determine the installation angle and then installing components accordingly. However, due to the variety of incinerator components and the different angles of the end plates of the side wall columns, and the different requirements for the installation angles, it is necessary to frequently replace and adjust scribing tools and angles during the installation process, which makes the installation process extremely cumbersome and difficult to continuously ensure the accuracy of the installation angle. This installation method relying on scribing operation not only has poor versatility and low efficiency but also is difficult to meet the strict requirements of modern industry for installation accuracy, thus increasing the risk of improper installation of the incinerator.
[0004] Therefore, to solve the problems of the cumbersome installation process, poor versatility of the installation method, and low installation accuracy of the existing incinerator, it is now necessary to provide an assembly tooling for the side wall column of an incinerator with adjustable angle. Content of the Utility Model
[0005] The utility model aims to provide an assembly tooling for the side wall column of an incinerator with adjustable angle, which has a simple structure and is easy to operate, and can dynamically adjust the installation angle according to requirements, ensuring the accuracy of the installation angle and the stability of the installation process, realizing rapid installation, and improving the overall installation efficiency.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The utility model can quickly adjust the installation angle according to the installation requirements and ensure the accuracy of the angle, so as to assist in ensuring the accuracy and stability of the column angle during the installation of the incinerator, and realize the rapid installation of columns at different angles. Specifically, it provides an adjustable-angle assembly tool for the side wall columns of an incinerator, including a bottom plate and a baffle assembly, and the baffle assembly is movably arranged on the bottom plate; a plurality of positioning holes are arranged on the bottom plate, and different inclination angles are formed after corresponding connection; at most one limit bolt is arranged on each positioning hole; the baffle assembly includes a main board, and the main board is leaned against one side of the selected limit bolt, so that the main board forms a corresponding inclination angle; at least one support plate is vertically arranged on one side of the main board, the bottom of the support plate is placed on the bottom plate, and the main board is vertically arranged on the bottom plate through the support plate.
[0008] The principle and advantages of this solution are as follows:
[0009] Through the provided bottom plate and positioning holes, this solution can accurately determine the required installation angle. During installation, according to the angle requirements, direct selection and positioning can be carried out, realizing the rapid installation of end plates of columns at different angles. Without strict technical operation requirements, it has high versatility and a wide range of applications, can be applicable to various installation scenarios, effectively improve the installation efficiency, and reduce the labor intensity and installation requirements.
[0010] Further, the bottom plate includes four regions divided by the X-axis and Y-axis, and the positioning holes are respectively arranged in the first region and the third region. In this way, a symmetrical relationship is formed to ensure the accuracy of the inclination angle and enable rapid adjustment and switching of the angle.
[0011] Further, the inclination angles that the positioning holes can form are 14°, 15°, 19°, 20°, and 41.5°. It can meet the installation requirements of various incinerator columns, and at the same time, it will not cause confusion due to too many angles, realizing the rapid determination of the accurate inclination angle and improving the installation efficiency.
[0012] Further, one end of the bottom plate is of an arc-shaped structure, and its center coincides with the intersection of the X-axis and Y-axis; the other end is of a square structure; the positioning holes are distributed on concentric circles with different diameters. It is convenient for the positioning and setting of the positioning holes and is also conducive to the rapid adjustment of the inclination angle.
[0013] Further, a total of 10 positioning holes are set, evenly distributed in the first region and the third region, and a symmetrical structure is formed with the intersection point as the symmetry point. Set the corresponding inclination angle according to the installation requirements, and only the angle that can meet the installation requirements is needed, without the need to set too many positioning holes and corresponding angles to avoid confusion and errors.
[0014] Further, the diameter of the arc-shaped structure of the bottom plate is 515 mm; the diameters of the concentric circles formed inside it are φ432 mm, φ357 mm, and φ277 mm respectively. This is conducive to the setting of positioning holes and also facilitates the determination of angles.
[0015] Further, the main board is of a square structure, and its length is not less than the straight-line distance connected by the outermost positioning holes. This ensures the stability of the baffle assembly, can meet the adjustment of multiple angles, and will not affect the installation operation of the incinerator at the same time.
[0016] Further, two support plates are provided and are both arranged on the same side of the main board. This improves the support effect of the support plates, enhances stability, ensures that the baffle assembly is stably arranged on the bottom plate 1, and avoids movement during the installation process, affecting the installation result.
[0017] Further, the support plate is of a right trapezoidal structure, and one base coincides with one side of the main board.
[0018] Further, the height L of the support plate is 220 mm and the width W is 180 mm. This ensures the stability and effectiveness of the support plate, and will not block the installation operation at the same time, facilitating quick operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of an adjustable-angle side wall column assembly tooling for an incinerator of the present utility model;
[0020] Figure 2 is a schematic structural diagram of the bottom plate of an adjustable-angle side wall column assembly tooling for an incinerator of the present utility model;
[0021] Figure 3 is a schematic structural diagram of the baffle assembly of an adjustable-angle side wall column assembly tooling for an incinerator of the present utility model;
[0022] Figure 4 is a schematic structural diagram of the support plate of an adjustable-angle side wall column assembly tooling for an incinerator of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The following is further detailed through specific embodiments:
[0024] The reference numerals in the drawings of the specification include: bottom plate 1, baffle assembly 2, first region 3, second region 4, third region 5, fourth region 6, inner circle 7, middle circle 8, outer circle 9, positioning hole 10, limit bolt 11, main board 12, support plate 13.
[0025] The embodiment is basically as shown in the attached Figure 1As shown: An adjustable-angle assembly tool for the side wall columns of an incinerator, comprising a bottom plate 1 and a baffle assembly 2. The baffle assembly 2 is movably arranged on the bottom plate 1.
[0026] As shown in the Figure 2 appendix, one end of the bottom plate 1, i.e., the upper end in the view, is of an arc-shaped structure, and the other end, i.e., the lower end, is an integrally formed square structure. In this embodiment, the bottom plate 1 is divided into four regions according to the X-axis and Y-axis. Then, in the clockwise order from left to right and from top to bottom, the bottom plate can be divided into a first region 3, a second region 4, a third region 5, and a fourth region 6. From this perspective, it can also be described that the arc-shaped structure of the bottom plate 1 is located in the first region 3 and the second region 4, and its center coincides with the intersection of the X-axis and the Y-axis, that is, coincides with the origin, while the square structure is located in the third region 5 and the fourth region 6, and its length is the same as the diameter of the arc-shaped structure. In this embodiment, the diameter of the arc-shaped structure of the bottom plate 1 is set to 515 mm. Concentric circles for auxiliary marking are drawn inside the bottom plate 1 with the origin as the center, and the diameters of the formed concentric circles are φ432 mm, φ357 mm, and φ277 mm respectively. In this embodiment, the concentric circles are respectively described as an inner circle 7, a middle circle 8, and an outer circle 9, corresponding to the circles with diameters of φ277 mm, φ357 mm, and φ432 mm respectively. It should be noted that these concentric circles are auxiliary lines drawn for easy description and understanding, and do not affect the specific structure of the tooling in this embodiment.
[0027] As shown in the Figure 2 appendix, a plurality of positioning holes 10 are formed on the bottom plate 1, which form different inclination angles after corresponding connection. In this embodiment, a total of 10 positioning holes 10 are provided, which are evenly distributed in the first region 3 and the third region 5 respectively, that is, 5 positioning holes 10 are provided in the first region 3 and 5 positioning holes 10 are provided in the third region 5, and a symmetric structure is formed with the intersection point as the symmetric point. Specifically, the positioning holes 10 are respectively distributed on concentric circles with different diameters. In this embodiment, two positioning holes 10 are symmetrically provided on the inner circle 7, two positioning holes 10 are symmetrically provided on the middle circle 8, and six positioning holes 10 are symmetrically provided on the outer circle 9. Then, by selecting the positioning holes 10 at the corresponding positions, different inclination angles with the X-axis can be formed, and the angle can be adjusted. While ensuring the angle accuracy, the angle can be quickly switched for installation. In this embodiment, according to the specific angle of the incinerator column, the inclination angles that the positioning holes 10 can form are 14°, 15°, 19°, 20°, and 41.5°. At the same time, in this embodiment, at most one limit bolt 11 is movably installed on each positioning hole 10. By inserting the limit bolt 11 into the selected positioning hole 10, the required installation angle can be formed, which is convenient for fixing and installation operations. In this embodiment, the limit bolt 11 can adopt a square bolt to ensure stability and convenience.
[0028] As shown in the Figure 1As shown, the baffle component 2 includes a main board 12, and the main board 12 is placed against one side of the selected limit bolt 11, so that the main board 12 naturally forms a corresponding inclination angle. Combining with the attached Figure 3 As shown, the main board 12 is of a square structure as a whole, and its length is not less than the straight-line distance connected by the outermost positioning holes 10, that is, the length of the main board 12 is not less than the diameter of the outer circle 9, so as to ensure that all inclination angles can be positioned, and at the same time ensure the stability during installation.
[0029] At least one support plate 13 is vertically installed on one side of the main board 12. During use, the bottom of the support plate 13 is placed on the bottom plate 1, and the main board 12 is vertically fixed on the bottom plate 1 through the support plate 13, so as to ensure the stability and accuracy of the inclination angle. In this embodiment, two support plates 13 are provided and are symmetrically arranged on the same side of the main board 12 to improve the support strength of the main board 12 and enhance its stability. Combining with the attached Figure 4 As shown, the two support plates 13 have the same structure and are of a right trapezoid structure as a whole, and one bottom side coincides with one side of the main board 12 to ensure the stability of the support plate 13, and at the same time ensure the smoothness and accuracy of the main board 12. In this embodiment, the height L of the support plate 13 is 220 mm and the width W is 180 mm, so that the height of the support plate ≥ two-thirds of the height of the main board, so as to ensure the stability and effectiveness of the support plate 13, and at the same time will not block the installation operation, facilitate quick operation, and better ensure the verticality and stability of the main board.
[0030] The specific implementation process is as follows:
[0031] As shown in the attached Figure 1 to the attached Figure 4 As shown, when installation is required, select the corresponding positioning hole 10 on the bottom plate 1 according to the assembly angle of the side wall column end plate of the incinerator, then screw the limit bolt 11, that is, the square bolt, into the corresponding positioning hole 10, and check a plane at the positioning surface of the square bolt. Then, the back surface of the installation surface of the baffle component 2, that is, the surface with the support plate 13 installed, is closely attached to the positioning surface of the square bolt, so that the support plate 13 stands on the bottom plate 1, so that the entire baffle component 2 stands on the bottom plate 1. At this time, the installation surface of the baffle component 2 is consistent with the assembly angle requirement of the side wall column end plate of the incinerator. Place the side wall column end plate of the incinerator on the installation surface of the baffle component 2, and then assemble the H-beam, that is, the rapid assembly is completed. When the angle needs to be adjusted, select the corresponding positioning hole 10 according to the installed angle, and use the limit bolt 11 to position again to complete the rapid adjustment of the angle, and then repeat the operation to achieve the rapid installation of different angles, ensure the installation accuracy, and meet the installation requirements.
[0032] In this embodiment, since the end plates of the side wall columns of the incinerator have different angles, the required installation angles can be accurately determined through the provided bottom plate 1 and positioning holes 10. During installation, according to the angle requirements, direct selection and positioning can be carried out to achieve the rapid installation of the end plates of columns with different angles. The overall tooling structure is simple and easy to operate, effectively reducing the installation difficulty, making it easier to start operating, reducing the quality requirements for installers, having a wide application range, higher versatility, effectively improving the overall installation efficiency, and ensuring that the installation requirements are met.
[0033] The above are only embodiments of the present invention. Specific technical solutions and / or common knowledge such as characteristics well known in the art are not described in detail herein. It should be noted that for those skilled in the art, without departing from the technical solution of the present invention, several deformations and improvements can still be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect of the present invention and the practicality of the patent. The protection scope required by this application should be based on the content of its claims, and the specific implementation manners described in the specification can be used to interpret the content of the claims.
Claims
1. An adjustable-angle assembly tool for the side wall columns of an incinerator, characterized in that: It includes a bottom plate and a baffle assembly, and the baffle assembly is movably arranged on the bottom plate; a plurality of positioning holes are provided on the bottom plate, and different inclination angles are formed after corresponding connection; at most one limit bolt is provided on each positioning hole; the baffle assembly includes a main board, and the main board is leaned against one side of the selected limit bolt so that the main board forms a corresponding inclination angle; at least one support plate is vertically provided on one side of the main board, the bottom of the support plate is placed on the bottom plate, and the main board is vertically arranged on the bottom plate through the support plate.
2. The adjustable-angle incinerator side wall column assembly tooling according to claim 1, characterized in that: The bottom plate includes four regions divided by the X-axis and the Y-axis, and the positioning holes are respectively arranged in the first region and the third region.
3. An adjustable-angle assembly tooling for the side wall columns of an incinerator, as claimed in claim 1, wherein: The inclination angles that the positioning holes can form are 14°, 15°, 19°, 20°, 41.5°.
4. An adjustable-angle assembly tool for the side wall columns of an incinerator, characterized in that: One end of the bottom plate is in an arc structure, and the center of the circle coincides with the intersection point of the X-axis and the Y-axis; the other end is in a square structure; the positioning holes are distributed on concentric circles with different diameters.
5. An assembling tooling for the side wall column of an incinerator with adjustable angle according to claim 4, characterized in that: A total of 10 positioning holes are provided, evenly distributed in the first region and the third region, and a symmetric structure is formed with the intersection point as the symmetric point.
6. An adjustable-angle assembly tool for the side wall columns of an incinerator, characterized in that: The diameter of the arc structure of the bottom plate is 515 mm; the diameters of the concentric circles formed inside it are φ432 mm, φ357 mm, and φ277 mm respectively.
7. An adjustable-angle assembly tool for the side wall columns of an incinerator, characterized in that: The main board is in a square structure, and its length is not less than the straight-line distance connected by the outermost positioning holes.
8. An adjustable-angle assembly tool for the side wall columns of an incinerator, characterized in that: Two support plates are provided, and both are arranged on the same side of the main board.
9. An adjustable-angle assembly tooling for the side wall columns of an incinerator, characterized in that: The support plate is in a right trapezoid structure, and one bottom side coincides with one side of the main board.
10. The adjustable-angle incinerator sidewall column assembly tooling according to claim 1, characterized in that: The height L of the support plate is 220 mm; the width W of the support plate is 180 mm.