Button blank processing device

Abstract

The utility model discloses a button blank processing device. The button blank processing device comprises a first carrying mechanism, a first container, a second container, drying equipment and a conveying device. The first container and the second container are respectively used for containing soak solutions with different temperatures; the first carrying mechanism is used for transferring the soaked button blanks in the first container to the second container and transferring the soaked button blanks in the second container to the conveying device; and the conveying device is used for transferring the button blank into the drying equipment. According to the button blank machining device, automatic conveying and machining of button blanks can be achieved, manpower is saved, the working efficiency is improved, and meanwhile various potential safety hazards caused by field wetting in the traditional button blank soaking, drying and conveying process are avoided.

Description

Technical Field

[0001] The utility model relates to the field of textile accessory production, in particular to a button embryo processing device. Background Art

[0002] In the production process of resin button embryos, after cutting out cylindrical button embryos, the button embryos need to be soaked in a soaking tank filled with water at 60°C, cooled in a cold water tank filled with normal temperature water, and dehydrated by a centrifugal dehydrator. After all the above pre-treatments are completed, the button embryos are collected in a turnover box for standby. In the traditional production operation process, the transportation between various operation devices requires manual handling, and the labor intensity of this operation process is relatively high. In addition, due to the limited operation accuracy of manual work, the wet water phenomenon often occurs in the operation site. When employees are working, they are prone to falling due to the wet ground, and there are potential safety hazards in the operation process. Summary of the Utility Model

[0003] Based on this, it is necessary to provide a button embryo processing device with convenient operation to reduce the labor intensity of employees during the button embryo operation process and reduce potential safety hazards during the operation process.

[0004] A button embryo processing device includes a first handling mechanism, a first container, a second container, a drying device, and a conveying device; the first container, the second container, and the drying device are spaced apart, the conveying device is arranged between the second container and the drying device, and the conveying direction of the conveying device is aligned with the feeding port of the drying device; the first container and the second container are respectively used for containing soaking liquids at different temperatures; the first handling mechanism is used to transfer the button embryos soaked in the first container to the second container, and transfer the button embryos soaked in the second container to the conveying device; the conveying device is used to transfer the button embryos into the drying device.

[0005] In one embodiment, the first handling mechanism includes a first guiding member and a first lifting member, the first lifting member is installed on the first guiding member, and the first lifting member is used to handle button embryos.

[0006] In one embodiment, it further includes a second handling mechanism and a third container, the second handling mechanism is used to transfer the dried button embryos to the third container for standby, and the third container is used to store button embryos; the second handling mechanism includes a second guiding member and a second lifting member, the second lifting member is installed on the second guiding member, and the second lifting member is used to handle button embryos.

[0007] In one embodiment, a detection mechanism is further included; the detection mechanism is electrically connected to the control component, the detection mechanism includes a first detection component, and the first detection component is arranged on the conveyor; the first detection component is used to detect whether there is a button blank on the conveyor belt of the conveyor, output a first signal when there is a button blank on the conveyor belt of the conveyor, and output a second signal when there is no button blank on the conveyor belt of the conveyor.

[0008] In one embodiment, the detection mechanism further includes a second detection component, a third detection component, and a fourth detection component; the second detection component, the third detection component, and the fourth detection component are respectively arranged at positions corresponding to the first container, the second container, and the conveyor along the vertical direction on the first guide member; the second detection component can give a third signal that there is the first lifting member at the position where the first guide member is above the first container, the third detection component can give a fourth signal that there is the first lifting member at the position where the first guide member is above the second container, and the fourth detection component can give a fifth signal that there is the first lifting member at the position where the first guide member is above the conveyor.

[0009] In one embodiment, the detection mechanism further includes a fifth detection component and a sixth detection component; the fifth detection component and the sixth detection component are sequentially arranged at positions corresponding to the drying device and the third container along the vertical direction on the second guide member; the fifth detection component can give a sixth signal that there is the second lifting member at the position where the second guide member is above the drying device, and the sixth detection component can give a seventh signal that there is the second lifting member at the position where the second guide member is above the third container.

[0010] In one embodiment, a button assembly is further included, the button assembly is electrically connected to the control component, and the button assembly includes a first reset button, a second reset button, a first start button, and a second start button; the first reset button is used to control the first lifting member to reset to the position of the second detection component, the second reset button is used to control the second lifting member to reset to the position of the fifth detection component, the first start button is used to control the first lifting member to operate according to a set program, and the second start button is used to control the second lifting member to operate according to a set program.

[0011] In one embodiment, the button assembly further includes a drying button, and the drying button is used to control the drying device to close the feed inlet and start the drying program.

[0012] In one embodiment, the detection mechanism further includes a seventh detection component, which is electrically connected to the control component. The seventh detection component is used to detect whether there is a button blank in the cavity of the drying device. When there is a button blank in the cavity, it will emit an eighth signal, and when there is no button blank, it will emit a ninth signal.

[0013] In one embodiment, an indicator is further included. The indicator is electrically connected to the control component, and the indicator is used to prompt the working state of the button blank processing device.

[0014] The button blank processing device of the present application realizes the automatic processing of button blanks by controlling the first handling mechanism, which not only saves manpower, but also improves work efficiency. At the same time, it also avoids various safety hazards caused by wet floors during the traditional process of button blank soaking, drying, and transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] In order to more fully understand the present application and its beneficial effects, the following will be described in conjunction with the drawings. Among them, the same reference numerals in the following description represent the same parts.

[0017] Figure 1 This is a button blank processing device in one embodiment of the present utility model.

[0018] Figure 2 This is a partial structural schematic diagram of the conveying device of the button blank processing device in one embodiment of the present utility model.

[0019] Figure 3 This is a partial structural schematic diagram of the second detection component of the button blank processing device in one embodiment of the present utility model.

[0020] Description of the reference numerals:

[0021] 110, the first guiding member; 120, the first lifting member; 130, the button blank bag; 210, the second guiding member; 220, the second lifting member; 310, the first container; 320, the second container; 330, the third container; 340, the conveying device; 350, the drying device; 410, the control component; 420, the indicator; 510, the first detection component; 520, the second detection component. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] To make the above objects, features, and advantages of the present utility model more apparent and understandable, the following provides a detailed description of the specific embodiments of the present utility model in conjunction with the accompanying drawings. Many specific details are set forth in the following description to facilitate a full understanding of the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0023] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0024] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0025] In the present utility model, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected to", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0026] In the present utility model, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the horizontal height of the first feature is less than that of the second feature.

[0027] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation.

[0028] In the description of the present utility model, the meaning of "several" is more than one, the meaning of "multiple" is more than two, and understandings such as "greater than", "less than", "exceeding" do not include the present number, and understandings such as "above", "below", "within" include the present number. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used herein in the description of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0030] This application provides a button blank processing device. Using this button blank processing device can reduce the labor intensity of employees during the button blank operation process and reduce potential safety hazards during the operation process. In order to more clearly illustrate the structure of the button blank processing device, the button blank processing device will be introduced below with reference to the accompanying drawings.

[0031] The button blank processing device provided by the embodiment of this application, for example, please refer to Figure 1 as shown in Figure 1 is a schematic structural diagram of the button blank processing device provided by the embodiment of this application. In order to more clearly illustrate the structure of the button blank processing device, the button blank processing device will be introduced below with reference to the accompanying drawings.

[0032] Please refer to Figure 1 As shown, an embodiment of the present application relates to a button blank processing device. The button blank processing device includes a first handling mechanism, a first container 310, a second container 320, a third container 330, a conveying device 340, a drying device 350, a second handling mechanism, and a control component 410. The first handling mechanism includes a first guiding member 110 and a first lifting member 120. The processing mechanism includes the first container 310, the second container 320, the drying device 350, and the conveying device 340. The second handling mechanism includes a second guiding member 210 and a second lifting member 220.

[0033] Please refer to Figure 1 As shown, the first container 310, the second container 320, the conveying device 340, and the drying device 350 are spaced apart. The conveying device 340 is disposed between the second container 320 and the drying device 350, and the conveying direction of the conveying device 340 is aligned with the inlet of the drying device 350. With the above arrangement, the conveying device 340 can directly convey the button blank into the cavity of the drying device 350.

[0034] In one embodiment, the first container 310 contains hot water at 60°C, and the second container 320 contains cold water at room temperature. The first container 310 and the second container 320 are used for soaking and pre-treating the button blank.

[0035] The first handling mechanism includes a first guiding member 110 and a first lifting member 120. The first lifting member 120 is mounted on the first guiding member 110, and the first lifting member 120 is used for handling the button blank. The first handling mechanism is used to transfer the button blank soaked in the first container 310 to the second container 320, and to transfer the button blank soaked in the second container 320 to the conveying device 340.

[0036] The second handling mechanism includes a second guiding member 210 and a second lifting member 220. The second lifting member 220 is mounted on the second guiding member 210, and the second lifting member 220 is used for handling the button blank. The second handling mechanism is used to transfer the dried button blank to the third container 330. The third container 330 is used for storing the processed button blanks.

[0037] In one embodiment, the first guiding member 110 and the second guiding member 210 are gantry frames.

[0038] The button blank processing device has a control component, and the control component 410 is electrically connected to the first lifting member 120, the second lifting member 220, the conveying device 340, and the drying device 350.

[0039] In one embodiment, the first lifting member 120 and the second lifting member 220 are electric hoists. The electric hoist includes a driving mechanism, a rope, and a hook located at the end of the rope. During use, the rope can be lifted and lowered in the vertical direction by the driving mechanism, and the electric hoist can be driven to slide along the guiding member by the driving mechanism. The button blank can be hooked by the hook, thereby realizing the transportation of the button blank.

[0040] In one embodiment, the button blank processing device further includes a button blank bag 130 for storing button blanks. The button blank bag 130 is arranged on the first lifting member 120 and the second lifting member 220. The bottom of the button blank bag 130 has holes for discharging the liquid flowing out of the button blank to the outside of the bag.

[0041] In one embodiment, the button blank processing device further includes a detection mechanism. The detection mechanism is electrically connected to the control component 410. The detection mechanism includes a first detection component 510. The first detection component 510 is arranged on the conveyor 340 of the conveying device. The first detection component 510 is used to detect whether there is a button blank on the conveyor belt of the conveying device 340, output a first signal when there is a button blank on the conveyor belt, and output a second signal when there is no button blank on the conveyor belt.

[0042] In one embodiment, the first detection component 510 is a safety light curtain.

[0043] In one embodiment, the detection mechanism further includes a second detection component 520, a third detection component, and a fourth detection component. Among them, the second detection component 520, the third detection component, and the fourth detection component are respectively arranged at positions corresponding to the first container 310, the second container 320, and the conveying device 340 along the vertical direction on the first guiding member 110. The second detection component 520 can give a third signal that there is a first lifting member 120 at the position where the first guiding member 110 is above the first container. The third detection component can give a fourth signal that there is a first lifting member 120 at the position where the first guiding member 110 is above the second container 320. The fourth detection component can give a fifth signal that there is a first lifting member 120 at the position where the first guiding member 110 is above the conveying device 340.

[0044] In one embodiment, the detection mechanism further includes a fifth detection component and a sixth detection component. The fifth detection component and the sixth detection component are sequentially arranged at positions corresponding to the drying device 350 and the third container 330 along the vertical direction on the second guiding member 210. The fifth detection component can give a sixth signal that there is a second lifting member 220 at the position where the second guiding member 210 is above the drying device 350. The sixth detection component can give a seventh signal that there is a second lifting member 220 at the position where the second guiding member 210 is above the third container 330.

[0045] In one embodiment, the second detection component 520, the third detection component, the fourth detection component, the fifth detection component, and the sixth detection component are optoelectronic eyes.

[0046] In one embodiment, the control mechanism further includes a button assembly. The button assembly is electrically connected to the control component 410. The button assembly includes a first reset button, a second reset button, a first start button, and a second start button. Among them, the first reset button is used to reset the first lifting member 120 to the position of the second detection component 520. The second reset button is used to reset the second lifting member 220 to the position of the fifth detection component. The first start button is used to control the first lifting member 120 to operate according to a set program. The second start button is used to control the second lifting member 220 to operate according to a set program.

[0047] Pressing the first start button can send a first instruction, and the first instruction is used to start or stop the handling program of the first lifting member 120 in the start state. Pressing the second start button can send a second instruction, and the second instruction is used to start or stop the handling program of the second lifting member 220 in the start state.

[0048] When the control component 410 receives the third signal and the first instruction, it will start the handling program of the first lifting member 120: control the first lifting member 120 to lift to a set height. After a set time, control the first lifting member 120 to slide along a set path along the first guide member 110. When the fourth signal is received, stop sliding and lower the first lifting member 120 to a set height. After a set time, raise the first lifting member 120 to a set height. After a set time, control the first lifting member 120 to slide along a set path. When the fifth signal is received, stop sliding and control the first lifting member 120 to lower to a set height, and send a first end signal once. Among them, when setting the moving path of the first lifting member 120, it is necessary to ensure that the set path can enable the first lifting member 120 to pass through the third detection component and the fourth detection component. Each set height can be freely set according to the actual use situation, as long as the button blank can be successfully soaked and transported to the conveyor device 340. Each set time can be freely set according to the needs of soaking and drying.

[0049] When the control component 410 receives the sixth signal and the second instruction, the program for starting the second lifting member 220 will be initiated: controlling the second lifting member 220 to lift and lower to a set height. Controlling the second lifting member 220 to slide along the second guiding member 210 along a set path. When the seventh signal is received, stop sliding and control the second lifting member 220 to lower the button blank to a set height, and send out a second end signal once. When setting the path of the second lifting member 220, it is necessary to ensure that the set path enables the second lifting member 220 to pass through the sixth detection component. Each set height can be freely set according to the actual usage situation, as long as it can enable the button blank to be smoothly transported to the third container 330.

[0050] Pressing the first reset button can send out a third instruction, and the third instruction is used to control the first lifting member 120 to slide along the first guiding member 110 along a set path. When the third signal is received, stop sliding and control the first lifting member 120 to rise to the highest position. Among them, the set path needs to enable the first lifting member 120 to pass through the second detection component 520.

[0051] Pressing the second reset button can send out a fourth instruction, and the fourth instruction is used to control the second lifting member 220 to slide along the second guiding member 210 in a set moving direction. When the sixth signal is received, stop sliding and control the second lifting member 220 to rise to the highest position. Among them, the set moving direction refers to the direction towards the fifth detection component.

[0052] In one embodiment, the button assembly further includes a first control component for controlling the first lifting member 120 and a second control component for controlling the second lifting member 220. Through the first control component, the sliding and lifting movements of the first lifting member 120 can be manually controlled. Through the second control component, the sliding and lifting movements of the second lifting member 220 can be manually controlled.

[0053] In one embodiment, the button assembly further includes a drying button. The drying button is used to control the drying device 350 to close the feed inlet and start the drying program. When the operator observes that the button blank is conveyed into the drying device, the drying button can be pressed to start the drying program. The drying device 350 will send out a third end signal once when the drying is completed.

[0054] In one embodiment, the detection mechanism further includes a seventh detection component. The seventh detection component is electrically connected to the control component 410. The seventh detection component is used to detect whether there is a button blank in the cavity of the drying device 350. When there is a button blank in the cavity, it will send out an eighth signal, and when there is no button blank, it will send out a ninth signal.

[0055] In one embodiment, when the ninth signal or the third end signal is received, the control component 410 will open the feed inlet of the drying device 350. When the ninth signal and the first signal are received, the control component 410 will start the conveying device 340.

[0056] In one embodiment, the blank processing device further includes an indicator 420. The indicator 420 is electrically connected to the control component 410. The indicator 420 is used to prompt the working state of the blank processing device. The indicator 420 will give a prompt when any one of the first end signal, the second end signal, and the third end signal is received.

[0057] In one embodiment, different prompting methods are set corresponding to different end signals. When the staff member finds that the indicator 420 gives a prompt corresponding to the first end signal, it indicates that the first handling device has transported the blank to the conveying device 340, and the staff member needs to unbind the blank from the first lifting member 120 and place the blank on the conveying device 340. When the staff member finds that the indicator 420 gives a prompt corresponding to the third end signal, it indicates that the blank drying is completed, and the staff member needs to take out the blank from the drying device 350 and bind the blank to the second lifting member 220. When the staff member finds that the indicator 420 gives a prompt corresponding to the second end signal, it indicates that the second handling device has transported the blank to the third container 330, and the staff member needs to unbind the blank from the second lifting member 220 and place the blank in the third container 330.

[0058] The above embodiments only represent several implementation manners of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.

Claims

1. A button blank processing device, characterized in that, It includes a first handling mechanism, a first container, a second container, a drying device and a conveying device; the first container, the second container and the drying device are spaced apart, the conveying device is arranged between the second container and the drying device, and the conveying direction of the conveying device is aligned with the feeding port of the drying device; the first container and the second container are respectively used for containing soaking liquids at different temperatures; the first handling mechanism is used to transfer the button blanks soaked in the first container to the second container, and transfer the button blanks soaked in the second container to the conveying device; the conveying device is used to transfer the button blanks into the drying device.

2. The blank button processing device according to claim 1, characterized in that, The first handling mechanism includes a first guiding member and a first lifting member, the first lifting member is installed on the first guiding member, and the first lifting member is used to handle button blanks.

3. The blank button processing device according to claim 2, characterized in that, It further includes a second handling mechanism and a third container, the second handling mechanism is used to transfer the dried button blanks to the third container for standby, and the third container is used to store button blanks; the second handling mechanism includes a second guiding member and a second lifting member, the second lifting member is installed on the second guiding member, and the second lifting member is used to handle button blanks.

4. The blank button processing device according to claim 3, wherein, It further includes a detection mechanism; the detection mechanism is electrically connected to a control component, the detection mechanism includes a first detection component, and the first detection component is arranged on the conveyor belt of the conveying device; the first detection component is used to detect whether there are button blanks on the conveyor belt of the conveying device, and outputs a first signal when there are button blanks on the conveyor belt of the conveying device, and outputs a second signal when there are no button blanks on the conveyor belt of the conveying device.

5. The blank button processing device according to claim 4, characterized in that, The detection mechanism further includes a second detection component, a third detection component and a fourth detection component; The second detection component, the third detection component and the fourth detection component are respectively arranged at positions corresponding to the first container, the second container and the conveying device along the vertical direction on the first guiding member; the second detection component can give a third signal that the first lifting member is at the position of the first guiding member above the first container, the third detection component can give a fourth signal that the first lifting member is at the position of the first guiding member above the second container, and the fourth detection component can give a fifth signal that the first lifting member is at the position of the first guiding member above the conveying device.

6. The button blank processing device according to claim 5, characterized in that, The detection mechanism further includes a fifth detection component and a sixth detection component; the fifth detection component and the sixth detection component are sequentially arranged at positions corresponding to the drying device and the third container along the vertical direction on the second guiding member; the fifth detection component can give a sixth signal that the second lifting member is at the position of the second guiding member above the drying device, and the sixth detection component can give a seventh signal that the second lifting member is at the position of the second guiding member above the third container.

7. The button blank processing device according to claim 6, wherein, It further includes a button assembly, the button assembly is electrically connected to the control component, and the button assembly includes a first reset button, a second reset button, a first start button, and a second start button; the first reset button is used to control the first lifting member to reset to the second detection component, the second reset button is used to control the second lifting member to reset to the fifth detection component, the first start button is used to control the first lifting member to operate according to a set program, and the second start button is used to control the second lifting member to operate according to a set program.

8. The button blank processing device according to claim 7, characterized in that, The button assembly further includes a drying button, and the drying button is used to control the drying equipment to close the feed inlet and start the drying program.

9. The button blank processing device according to claim 8, characterized in that, The detection mechanism further includes a seventh detection component, the seventh detection component is electrically connected to the control component, and the seventh detection component is used to detect whether there is a button blank in the cavity of the drying equipment. When there is a button blank in the cavity, it will emit an eighth signal, and when there is no button blank, it will emit a ninth signal.

10. The blank button processing device according to any one of claims 6 to 9, characterized in that, It further includes an indicator, the indicator is electrically connected to the control component, and the indicator is used to prompt the working state of the button blank processing device.

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