Traction device for glue spraying and compounding of high-voltage electrostatic spinning filter material

Through the high-pressure electrospinning filter material spray composite device integrating exhaust hood, compression assembly and traction assembly, the problems of uneven spraying of glue and spraying of glue flying catkins are solved, and the equipment is compact, low-cost, healthy and safe spraying of glue composite process is achieved.

CN223173733UActive Publication Date: 2025-08-01JIANGXI DELE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421685236.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-08-01
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

In the existing air filter production line, the glue spray composite equipment and the traction device are independently set, resulting in the amount of glue spraying cannot match the travel speed of the substrate, the glue spraying is uneven, and the treatment of the rubber spraying flying catkins is high, the area covers a large area, and the assembly is complicated.

Method used

A traction device for spraying composite high-pressure electrospin filter material is designed, integrating the exhaust hood, compression assembly and traction assembly. The adhesive spraying composite equipment is connected with the traction device control system signal, automatically adjusts the amount of spraying, and collects spraying flying catkins through the exhaust hood.

Benefits of technology

The uniformity of glue spraying and the flatness of composite materials are achieved, the equipment cost and land occupation are reduced, the health hazards of glue spraying flying catkins are avoided, and the equipment assembly is simplified.

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Abstract

The utility model provides a traction device for high-voltage electrostatic spinning filter material glue spraying compositing, which comprises a mounting rack, an exhaust hood, a traction assembly and a pressing assembly, the mounting rack positioned below the exhaust hood is used for mounting glue spraying compositing equipment, and a control system of the glue spraying compositing equipment is in signal connection with a control system of the traction device. The glue spraying amount of the glue spraying composite equipment is matched with the advancing speed of the base material in the traction device; the pressing assembly is arranged close to the exhaust hood and comprises a first mounting plate and a pressing roller; and the traction assembly is used for pulling and conveying the composite material and comprises second mounting plates fixedly arranged on the two sides of the mounting rack correspondingly, a first traction roller and a second traction roller, the first traction roller and the second traction roller are arranged between the two second mounting plates side by side, the first traction roller is located over the second traction roller, and a gap allowing the composite material to pass through is formed between the first traction roller and the second traction roller. The glue spraying device is compact in structure, and can effectively ensure the flatness of a composite material and the glue spraying uniformity and effectively treat glue spraying fly catkins.
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Description

Technical Field

[0001] The utility model relates to the technical field of material processing, in particular to a traction device for high-voltage electrostatic spinning filter material spray bonding and compounding. Background Art

[0002] In the process of air filter material processing and production, the spray bonding and compounding equipment and the traction device are relatively important devices in the traction spray bonding and compounding stage of the production line. The spray bonding and compounding equipment and the traction device cooperate to enable the base material to be tractioned to complete spray bonding and compounding to obtain a composite material and move to the next stage. However, in the existing air filter material production line, the assembled spray bonding and compounding equipment and the traction device are independently arranged. The spray amount of the spray bonding and compounding equipment cannot adaptively match the traveling speed of the base material in the traction device, resulting in uneven spraying. At the same time, for the spray flocs generated during the spray bonding and compounding of the base material, additional exhaust equipment is usually purchased for collection and treatment, which is costly, occupies a large area, and is complicated to assemble with the traction device. Summary of the Utility Model

[0003] Based on this, the purpose of the utility model is to provide a traction device for high-voltage electrostatic spinning filter material spray bonding and compounding, aiming at solving the technical problems that in the existing air filter material production line, the assembled spray bonding and compounding equipment and the traction device are independently arranged, the spray amount of the spray bonding and compounding equipment cannot adaptively match the traveling speed of the base material in the traction device, resulting in uneven spraying; at the same time, for the spray flocs generated during the spray bonding and compounding of the base material, additional exhaust equipment is usually purchased for collection and treatment, which is costly, occupies a large area, and is complicated to assemble.

[0004] The purpose of the utility model is to provide a traction device for high-voltage electrostatic spinning filter material spray bonding and compounding, which includes an installation frame, exhaust hoods respectively arranged at both ends of the top of the installation frame and a traction assembly, and a pressing assembly arranged at the top of the installation frame and located between the exhaust hoods and the traction assembly. The installation frame below the exhaust hood is used to install the spray bonding and compounding equipment. The control system of the spray bonding and compounding equipment is in signal connection with the control system of the traction device, so that the spray amount of the spray bonding and compounding equipment matches the traveling speed of the base material in the traction device.

[0005] The pressing assembly is arranged adjacent to the exhaust hood. The pressing assembly includes a first mounting plate respectively fixed on both sides of the installation frame and a pressing roller arranged between the two first mounting plates.

[0006] The traction assembly is used to traction and convey composite materials, and includes a second mounting plate fixedly arranged on both sides of the mounting frame respectively, and a first traction roller and a second traction roller arranged in parallel between the two second mounting plates. The first traction roller is located directly above the second traction roller, and a gap for the composite material to pass through is provided between the first traction roller and the second traction roller.

[0007] Compared with the prior art, the beneficial effects of the traction device for high-voltage electrostatic spinning filter media spray bonding and compounding of the present utility model are as follows: The structure is compact, which is convenient for handling and installation. By integrally arranging an exhaust hood, a pressing assembly and a traction assembly on the mounting frame, the pressing and stable traction of the composite material obtained after spray bonding and compounding of the base material are realized, which can effectively ensure the flatness of the composite material, and the spray glue flocs during the spray bonding and compounding process of the base material are effectively collected and processed by the exhaust hood, avoiding the harm to the health of the operator caused by the flocs. Specifically, the mounting frame below the exhaust hood is used to install the spray bonding and compounding equipment, and the base material performs spray bonding and compounding operations in the spray bonding and compounding equipment below the exhaust hood. During this process, since the control system of the entire traction device is signal-connected to the control system of the spray bonding and compounding equipment, the spray bonding and compounding equipment can automatically adjust the spray glue amount according to the traveling speed signal of the base material in the traction device, and further ensure the uniformity of the spray glue of the spray bonding and compounding equipment during the traveling process of the base material. After the base material is spray bonded and compounded, a composite material is obtained. The composite material passes below the exhaust hood and bypasses the top outer edge of the pressing roller, and then passes smoothly through the gap between the first traction roller and the second traction roller obliquely downward to be transmitted to the next stage.

[0008] In addition, according to the above-mentioned traction device for high-voltage electrostatic spinning filter media spray bonding and compounding of the present utility model, the following additional technical features may also be provided:

[0009] Further, the top outer edge of the first traction roller is lower than the top outer edge of the pressing roller. After the base material completes spray bonding and compounding below the exhaust hood, it bypasses the top outer edge of the pressing roller and passes obliquely downward through the gap between the first traction roller and the second traction roller.

[0010] Further, the exhaust hood includes an air inlet part, a hood body part and an exhaust part which are sequentially communicated from bottom to top. The air inlet part is provided with an air inlet, the air inlet is arranged close to the top of the pressing roller, and the caliber of the air inlet gradually decreases in the direction of the exhaust part.

[0011] Further, a first side plate is arranged on one side of the air inlet part close to the pressing roller, and a second side plate is arranged on the side of the air inlet part opposite to the first side plate. In the height direction of the exhaust hood, the lower plate edge of the second side plate is lower than the lower plate edge of the first side plate, and the lower plate edge of the first side plate is higher than the bottom outer edge of the pressing roller and lower than the top outer edge of the pressing roller.

[0012] Further, an air outlet is provided in the air exhaust part. The air outlet is used to connect to an external air exhaust duct, and the air outlet is higher than the pressing assembly.

[0013] Further, an arc-shaped roller is further included. The arc-shaped roller is located between the pressing assembly and the traction assembly, and both ends of the arc-shaped roller are respectively connected to the installation frame through connecting plates.

[0014] Further, a unwinding assembly is further included. The unwinding assembly is located below the traction assembly. The unwinding assembly includes third mounting plates respectively fixed on both sides of the bottom of the installation frame and a unwinding roller placed above the two third mounting plates. A placement hole for placing the unwinding roller is provided on one side of the third mounting plate close to the traction assembly.

[0015] Further, the placement hole is an inclined U-shaped hole, and the opening of the U-shaped hole faces the top of the installation frame.

[0016] Further, the unwinding roller includes a roller body part and a rotating shaft part penetrating through the roller body part. The roller body part is used to place the base material, and both ends of the rotating shaft part are respectively placed in the placement hole.

[0017] Further, a plurality of raised blocks are provided on the circumferential side surface of the roller body part. The raised blocks are used to reinforce the placement of the base material on the roller body part. Description of the Drawings

[0018] Figure 1 is a three-dimensional structure diagram of the traction device for high-voltage electrostatic spinning filter media spray bonding and compounding of the present utility model;

[0019] Figure 2 is a cross-sectional schematic diagram during the actual operation of the traction device for high-voltage electrostatic spinning filter media spray bonding and compounding of the present utility model;

[0020] Figure 3 is Figure 2 a partial enlarged view of part A in

[0021] Among them, the above-mentioned drawings include the following reference numerals: 1 - installation frame; 2 - air exhaust hood; 21 - air inlet part; 22 - hood body part; 23 - air exhaust part; 24 - first side plate; 25 - second side plate; 201 - air inlet; 202 - air outlet; 31 - first mounting plate; 32 - pressing roller; 41 - second mounting plate; 42 - first traction roller; 43 - second traction roller; 5i - arc-shaped roller; 52 - connecting plate; 61 - third mounting plate; 601 - placement hole; 62 - unwinding roller; 621 - raised block.

[0022] The following specific embodiments will further illustrate the present utility model in conjunction with the above-mentioned drawings. Detailed implementation mode

[0023] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.

[0024] It should be noted that when an element is referred to as being "fixedly provided on" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used herein in the description of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0026] Please refer to Figures 1 to 3 , the traction device for high-voltage electrostatic spinning filter media spray gluing composite of the present utility model includes an installation frame 1, exhaust hoods 2 and a traction assembly respectively arranged at both ends of the top of the installation frame 1, and a pressing assembly arranged at the top of the installation frame 1 and located between the exhaust hood 2 and the traction assembly. The installation frame 1 below the exhaust hood 2 is used to install a spray gluing composite device (not shown in the figure), and the spray gluing composite device is used to spray glue on the substrate. The control system of the spray gluing composite device is signal-connected to the control system of the traction device so that the glue spraying amount of the spray gluing composite device matches the traveling speed of the substrate in the traction device. It should be noted that in some embodiments, the distance between the glue spraying head in the spray gluing composite device installed on the installation frame 1 and the substrate can be adjusted, which can better improve the glue spraying uniformity.

[0027] As an example, the pressing assembly is arranged adjacent to the exhaust hood 2. The pressing assembly includes first mounting plates 31 respectively fixedly provided on both sides of the installation frame 1 and a pressing roller 32 arranged between the two first mounting plates 31. The pressing roller 32 can perform a pressing operation on the composite material after spray gluing to improve the composite stability of the composite material.

[0028] As an example, the exhaust hood 2 is used to collect and discharge the sprayed glue flocs and hot air generated during the glue spraying process of the glue spraying composite equipment. Specifically, the exhaust hood 2 includes an air inlet part 21, a hood part 22, and an exhaust part 23 that are connected in sequence from bottom to top. An air inlet 201 is provided at one end of the air inlet part 21 away from the hood part 22. The air inlet 201 is arranged close to the top of the pressing roller 32, and the diameter of the air inlet 201 gradually decreases in the direction of the exhaust part 23. As a specific example, in this embodiment, the cross-section of the air inlet 201 is a regular trapezoidal structure, so as to guide the sprayed glue flocs and hot air to move from both sides of the air inlet 201 to the upper part of the middle of the air inlet 201 and finally be discharged from the exhaust part 23.

[0029] Furthermore, a first side plate 24 is provided on one side of the air inlet part 21 close to the pressing roller 32, and a second side plate 25 is provided on the side of the air inlet part 21 opposite to the first side plate 24. In the height direction of the exhaust hood 2, the lower edge of the second side plate 25 is lower than the lower edge of the first side plate 24. The lower edge of the first side plate 24 is higher than the bottom outer edge of the pressing roller 32 and lower than the top outer edge of the pressing roller 32. In the actual application process, the lower edge of the first side plate 24, the lower edge of the second side plate 25, and the top outer edge of the pressing roller 32 are guiding surfaces. The connection line among the lower edge of the second side plate 25, the lower edge of the first side plate 24, and the top outer edge of the pressing roller 32 is designed to be inclined, which can meet the upward trend of the base material. After the base material is sprayed and compounded, it bypasses from the top outer edge of the pressing roller 32 and finally passes through the gap between the first traction roller 42 and the second traction roller 43.

[0030] Furthermore, the design of the hood part 22 is used to increase the height of the exhaust part 23. One end of the hood part 22 is connected to the top end of the air inlet part 21, and the other end of the hood part 22 is connected to the bottom end of the exhaust part 23. An exhaust fan can be arranged in the hood part 22. A discharge port 202 is provided in the middle of the top end of the exhaust part 23, and the discharge port 202 is higher than the pressing assembly. As a specific example, in this embodiment, the cross-section of the exhaust part 23 is an inverted trapezoidal structure, and the discharge port 202 is a circular through hole. In actual use, the discharge port 202 is connected to an external exhaust duct. The sprayed glue flocs and hot air generated during the glue spraying process of the glue spraying composite equipment located below the exhaust hood 2 are inhaled from the air inlet 201 of the air inlet part 21 and finally discharged from the discharge port 202 of the exhaust part 23, thereby effectively dealing with the problem of hot melt glue flocs during the glue spraying and compounding process.

[0031] As an example, the traction assembly is used to traction and convey composite materials. The traction assembly includes second mounting plates 41 respectively fixed on both sides of the mounting frame 1, and a first traction roller 42 and a second traction roller 43 arranged in parallel between the two second mounting plates 41. The first traction roller 42 is located directly above the second traction roller 43, and a gap for the composite material to pass through is provided between the first traction roller 42 and the second traction roller 43. Further, the top outer edge of the first traction roller 42 is lower than the top outer edge of the pressing roller 32. In actual use, the composite material bypasses the top outer edge of the pressing roller 32 and then passes through the gap between the first traction roller 42 and the second traction roller 43 obliquely downward.

[0032] The traction device for high-voltage electrostatic spinning filter media spray bonding and compounding of the present utility model further includes an arc roller 51. The arc roller 51 is used to unfold the material to eliminate wrinkles during the movement of the composite material and ensure the flatness of the material. As a specific example, in this embodiment, the arc roller 51 is located between the pressing assembly and the traction assembly and is obliquely below the second traction roller 43. Both ends of the arc roller 51 are respectively connected to the mounting frame 1 through connecting plates 52.

[0033] Further, the traction device for high-voltage electrostatic spinning filter media spray bonding and compounding of the present utility model further includes an unwinding assembly. The unwinding assembly is located below the traction assembly. The unwinding assembly includes third mounting plates 61 respectively fixed on both sides of the bottom of the mounting frame 1 and an unwinding roller 62 placed above the two third mounting plates 61. The unwinding roller 62 can be used to place substrates such as meltblown or other raw materials. A placement hole 601 for placing the unwinding roller 62 is provided on one side of the third mounting plate 61 close to the traction assembly. As a specific example, in this embodiment, the placement hole 601 is an inclined U-shaped hole, and the opening of the U-shaped hole faces the top of the mounting frame 1. Further, the unwinding roller 62 includes a roller body portion and a rotating shaft portion passing through the roller body portion. The roller body portion is used to place the substrate, and both ends of the rotating shaft portion are respectively placed in the placement hole 601. A plurality of protruding blocks 621 are provided on the circumferential side surface of the roller body portion, and the protruding blocks 621 are used to reinforce the placement of the substrate on the roller body portion.

[0034] During actual use, the working principle of the traction device for high-voltage electrostatic spinning filter media spray-bonding composite of the present utility model can be as follows: A spray-bonding composite device is installed below the exhaust hood 2. The substrate after being spray-bonded by the spray-bonding composite device sequentially passes through the second side plate 25 and the first side plate 24 below the exhaust hood 2, and bypasses the top outer edge of the pressing roller 32 and obliquely descends through the gap between the first traction roller 42 and the second traction roller 43. The cooperation of the first traction roller 42, the second traction roller 43 and the pressing roller 32 enables the spray-bonded composite material to be smoothly and stably conveyed to the next stage. Further, since the control system of the entire traction device is signal-connected to the control system of the spray-bonding composite device, the spray-bonding composite device can automatically adjust the spray volume according to the traveling speed signal of the material, thereby ensuring the uniformity of the spraying of the spray-bonding composite device during the material traveling process. The spray-bonding flocs and hot air generated during the spraying of the substrate by the spray-bonding composite device will be sucked by the exhaust hood 2 and discharged into the external exhaust duct.

[0035] In summary, the beneficial effects of the traction device for high-voltage electrostatic spinning filter media spray-bonding composite of the present utility model are as follows: It has a compact structure, is convenient for handling and installation. By integrally arranging an exhaust hood, a pressing assembly and a traction assembly on the installation frame, the pressing and stable traction of the composite material obtained after spray-bonding the substrate are realized, which can effectively ensure the flatness of the composite material, and the exhaust hood effectively collects and treats the spray-bonding flocs during the spray-bonding process of the substrate, avoiding harm to the health of the operator. Specifically, the installation frame below the exhaust hood is used to install the spray-bonding composite device. The substrate undergoes spray-bonding composite operation in the spray-bonding composite device below the exhaust hood. During this process, since the control system of the entire traction device is signal-connected to the control system of the spray-bonding composite device, the spray-bonding composite device can automatically adjust the spray volume according to the traveling speed signal of the substrate in the traction device, thereby ensuring the uniformity of the spraying of the spray-bonding composite device during the substrate traveling process. After the substrate is spray-bonded and composite, the composite material passes below the exhaust hood and bypasses the top outer edge of the pressing roller, and obliquely descends and smoothly passes through the gap between the first traction roller and the second traction roller to be transmitted to the next stage.

[0036] In the description of this specification, the description referring to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0037] The above-described embodiments merely represent several implementation manners of the present utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several variations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.

Claims

1. A traction device for spray gluing and compounding of a high-voltage electrostatic spinning filter material, characterized in that, It includes an installation rack, exhaust hoods and a traction assembly respectively arranged at two ends of the top of the installation rack, and a pressing assembly arranged at the top of the installation rack and located between the exhaust hoods and the traction assembly. The installation rack below the exhaust hood is used to install a spray adhesive composite device. The control system of the spray adhesive composite device is in signal connection with the control system of the traction device, so that the spray amount of the spray adhesive composite device matches the traveling speed of the base material in the traction device. The pressing assembly is arranged adjacent to the exhaust hood. The pressing assembly includes first mounting plates respectively fixed on both sides of the installation rack and a pressing roller arranged between the two first mounting plates. The traction assembly is used to traction and convey a composite material, and includes second mounting plates respectively fixed on both sides of the installation rack, and a first traction roller and a second traction roller arranged in parallel between the two second mounting plates. The first traction roller is located directly above the second traction roller, and a gap for the composite material to pass through is provided between the first traction roller and the second traction roller.

2. The traction device for high-voltage electrostatic spinning filter media spray bonding and compounding according to claim 1, characterized in that, The top outer edge of the first traction roller is lower than the top outer edge of the pressing roller. After the base material is spray adhesive compounded below the exhaust hood, it bypasses the top outer edge of the pressing roller and passes through the gap between the first traction roller and the second traction roller obliquely downward.

3. The traction device for high-voltage electrostatic spinning filter material spray bonding composite according to claim 1, characterized in that, The exhaust hood includes an air inlet part, a hood body part and an exhaust part which are connected in sequence from bottom to top. The air inlet part is provided with an air inlet, the air inlet is arranged close to the top of the pressing roller, and the diameter of the air inlet gradually decreases in the direction of the exhaust part.

4. The traction device for high-voltage electrostatic spinning filter media spray gluing composite according to claim 3, wherein A first side plate is arranged on one side of the air inlet part close to the pressing roller, and a second side plate is arranged on the side of the air inlet part opposite to the first side plate. In the height direction of the exhaust hood, the lower plate edge of the second side plate is lower than the lower plate edge of the first side plate, and the lower plate edge of the first side plate is higher than the bottom outer edge of the pressing roller and lower than the top outer edge of the pressing roller.

5. The traction device for high-voltage electrostatic spinning filter material spray bonding composite according to claim 3, wherein, The exhaust part is provided with an exhaust port, and the exhaust port is used to connect an external exhaust duct. The exhaust port is higher than the pressing assembly.

6. The traction device for high-voltage electrostatic spinning filter material spray gluing and compounding according to claim 1, characterized in that, It also includes an arc roller, the arc roller is located between the pressing assembly and the traction assembly, and both ends of the arc roller are respectively connected to the installation rack through connecting plates.

7. The traction device for high-voltage electrostatic spinning filter material spray bonding composite according to claim 1, characterized in that, It also includes an unwinding assembly, the unwinding assembly is located below the traction assembly, and the unwinding assembly includes third mounting plates respectively fixed on both sides of the bottom of the installation rack and an unwinding roller placed above the two third mounting plates. A placement hole for placing the unwinding roller is arranged on one side of the third mounting plate close to the traction assembly.

8. The traction device for high-voltage electrostatic spinning filter media spray bonding and compounding according to claim 7, wherein, The placement hole is an inclined U-shaped hole, and the opening of the U-shaped hole faces the top of the installation rack.

9. The traction device for high-voltage electrostatic spinning filter media spray adhesive compounding according to claim 7, wherein The unwinding roller includes a roller body part and a rotating shaft part penetrating through the roller body part. The roller body part is used to place the base material, and both ends of the rotating shaft part are respectively placed in the placement hole.

10. The traction device for high-voltage electrostatic spinning filter media spray gluing and compounding according to claim 9, characterized in that, A plurality of raised blocks are arranged on the circumferential side surface of the roller body part, and the raised blocks are used to reinforce the placement of the base material on the roller body part.