Combined roller
Through the design of the combined roller, the combination of plastic body and metal ring cylinder is used to solve the problem of the roller being susceptible to moisture erosion and poor toughness, and achieve high toughness, long life and high load-bearing capacity.
Patent Information
- Application Number
- CN202422195353.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The rollers installed on the existing transport support table are susceptible to erosion and rust by damp environments and have poor toughness, resulting in short service life and easy damage.
The combination structure of plastic main body, metal ring and cylinder is adopted, and the corrosion resistance of plastic and the high toughness of metal are used. The metal ring is combined with the metal ring to reduce stress concentration, and the internal support is carried out through the metal cylinder to improve structural strength and connection stability.
It improves the service life and toughness of the roller, avoids deformation and damage, enhances load-bearing capacity and structural stability, and reduces maintenance costs.
Smart Images

Figure CN223173873U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of handling equipment, and particularly relates to a combined roller. Background Art
[0002] When loading and unloading heavy goods in a container, due to the large weight of the heavy goods, even reaching 10 tons or more, it is impossible to handle them manually, and a handling device needs to be used for loading and unloading. Also, due to the long length of the container, when it is necessary to handle the heavy goods located at the innermost side in the length direction of the container, the handling device needs to partially or completely enter the container to achieve handling. Moreover, the heavy goods will also occupy a large space inside the container, resulting in the inability to place the handling device in the remaining space of the container. Therefore, it is impossible to use a conventional large forklift for handling.
[0003] For the above problems, in the prior art, it is solved by setting a transportation support platform at the bottom of the heavy goods and jacking and moving the heavy goods, so as to achieve the handling of heavy goods at any position inside the container. Among them, the transportation support platform includes a base, and driving motors are arranged at the four corners of the base. The output ends of the driving motors are sleeved with rollers, so as to achieve the free movement of the transportation support platform.
[0004] However, the rollers installed on the existing transportation support platform are made of all-steel materials, which are easily corroded by the humid marine environment and rust, thus reducing the service life; and they have poor toughness. When colliding with the container or other supporting facilities, they will be deformed and damaged, which is not convenient for actual use. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a combined roller, which solves the technical problems that the rollers installed on the existing transportation support platform are easily corroded by the humid environment and have poor toughness.
[0006] The utility model discloses a combined roller, comprising:
[0007] A plastic main body, including
[0008] A wheel body, which is in a cylindrical structure;
[0009] A ring plate, sleeved inside the wheel body, and having a first sleeve hole coaxially arranged with the wheel body and a plurality of first mounting holes arranged around the first sleeve hole;
[0010] A metal ring, sleeved inside the wheel body, and attached to the ring plate, and having a second sleeve hole corresponding to the first sleeve hole and a plurality of second mounting holes corresponding to the first mounting holes one by one;
[0011] The metal cylinder is sleeved inside the wheel body and is located on the side of the metal ring away from the ring plate.
[0012] By utilizing the material properties of the plastic main body in this application, it can be protected from rust caused by the erosion of the offshore humid environment, thereby extending its service life. It also has high toughness, so when it collides with a container or other supporting facilities, it will be buffered and shock-absorbed, thus avoiding deformation and damage to it, which is beneficial for actual use. Moreover, the stress concentration is reduced by the metal ring, improving the structural strength and enhancing the connection stability. Then, through the internal support of the metal cylinder, the load-bearing capacity, structural stability, and anti-deformation ability are improved, ensuring the use effect.
[0013] Based on the above technical solutions, the solution of this application can be further improved as follows:
[0014] Preferably, the wheel body and the ring plate are integrally formed. By adopting this solution, the conversion and adjustment time during the production process can be reduced, thereby shortening the production cycle. It is also easy to achieve automated production, thus reducing manual intervention and improving production efficiency. It also has multiple advantages such as good quality stability, cost savings, and environmental friendliness.
[0015] Preferably, there is an arc transition between the side of the ring plate away from the metal ring and the wheel body. By adopting this solution, the stress concentration at the connection area between the ring plate and the wheel body can be reduced, thereby improving the structural strength and enhancing the structural stability.
[0016] Preferably, the metal cylinder and the wheel body are connected by riveting or bolting. By adopting this solution, the metal cylinder can be detachably installed inside the wheel body, which is convenient for disassembly and replacement, reducing the maintenance cost.
[0017] Preferably, the outer circumference of the metal ring abuts against the inner circumference of the wheel body. By adopting this solution, the metal ring plays a role in internally supporting the wheel body, improving the structural strength and increasing the load-bearing capacity.
[0018] Preferably, both the first set hole and the second set hole are circular through holes. By adopting this solution, it is adapted to the stud of the bolt, thereby improving the installation tightness and enhancing the connection stability.
[0019] Preferably, multiple first mounting holes are evenly arranged around the first set hole. By adopting this solution, the uniform distribution of stress is ensured, thereby improving the overall load-bearing capacity and enhancing the anti-impact ability.
[0020] Through the above technical solutions, the following beneficial effects are achieved in this utility model:
[0021] 1. The present application utilizes the material properties of the plastic main body, which can be protected from the erosion of the marine humid environment, avoiding rusting, thus improving the service life, and has high toughness. When colliding with a container or other supporting facilities, it will be buffered and shock-absorbed, thereby avoiding deformation and damage to them, facilitating practical use. Moreover, the stress concentration is reduced by the metal ring, improving the structural strength and enhancing the connection stability. Then, internal support is provided by the metal cylinder, improving the load-bearing capacity, structural stability and anti-deformation ability, ensuring the use effect.
[0022] 2. By setting an arc transition in the present application, the stress concentration at the connection area between the ring plate and the wheel body can be reduced, thereby improving the structural strength and enhancing the structural stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0024] Figure 1 It is the front view sectional view of the combined roller described in the specific embodiment of the present utility model;
[0025] Figure 2 is Figure 1 the side view of the combined roller shown;
[0026] Figure 3 is Figure 1 the installation schematic diagram of the combined roller shown;
[0027] Description of the reference numerals:
[0028] 1. Plastic main body; 11. Wheel body; 12. Ring plate; 121. First set hole; 122. First installation hole; 13. Arc transition; 2. Metal ring; 21. Second set hole; 22. Second installation hole; 3. Metal cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The following will describe in detail the embodiments of the technical solutions of the present utility model in conjunction with the drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model, so they are only examples and cannot be used to limit the protection scope of the present utility model.
[0030] First of all, it should be noted that some orientation terms involved in the following description to clearly illustrate the technical solution of the present utility model, such as the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., are all meanings analogously obtained according to the normal orientation of the components in the combined roller. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present utility model.
[0031] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include one or more of the said features.
[0032] In this application, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0033] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the specification drawings and specific embodiments.
[0034] Embodiment:
[0035] As Figure 1 shown, the embodiment of the present application discloses a combined roller for use as a walking wheel of a transportation support platform, and its specific structure includes: a plastic main body 1, a metal ring 2, and a metal cylinder 3.
[0036] The plastic main body 1 includes a wheel body 11 and a ring plate 12; wherein, the wheel body 11 has a cylindrical structure; the ring plate 12 is sleeved inside the wheel body 11 and has a first set hole 121 coaxially arranged with the wheel body 11 and a plurality of first mounting holes 122 arranged around the first set hole 121.
[0037] Exemplarily, there are ten first mounting holes 122, but it is not limited thereto, and it can also be eight, twelve or others, without specific limitation.
[0038] It should be noted that the plastic body 1 is made of engineering plastics, which are plastics that can replace metals as structural components; mainly including: polycarbonate, polyamide, polyacetal, modified polyphenylene ether, polyester, polyphenylene sulfide, polyaryl ester, etc.; having high mechanical strength, heat resistance and chemical resistance, making it suitable for use in harsh environments, and having good processing performance, and can be processed and formed by various methods such as injection molding, extrusion, blow molding, etc.
[0039] The metal ring 2 is sleeved inside the wheel body 11, fits with the ring plate 12, and has a second set hole 21 corresponding to the first set hole 121 and a plurality of second mounting holes 22 corresponding one-to-one to the first mounting holes 122, which is used to avoid direct contact between the ring plate 12 and the bolt, thereby reducing stress concentration, improving structural strength, enhancing connection stability, and avoiding wear after long-term use.
[0040] The metal cylinder 3 is sleeved inside the wheel body 11 and is located on the side of the metal ring 2 away from the ring plate 12; the outer peripheral surface of the metal cylinder 3 fits with the inner peripheral surface of the wheel body 11, thereby acting as a skeleton to play an inner support role, improving the bearing capacity, structural stability and anti-deformation ability of the plastic body 1, and ensuring the use effect.
[0041] Exemplarily, the metal ring 2 and the metal cylinder 3 can be made of materials such as stainless steel and aluminum alloy, but are not limited thereto, and can also be other metals, as long as the structural strength is ensured, and the specific details are not limited.
[0042] During installation, as Figure 3 shown, the driving end of the driving motor is passed through the first set hole 121 and the second set hole 21, so that the roller is sleeved, and then the side of the ring plate 12 away from the metal ring 2 is made to fit and align with the flange on the driving end, so that the roller is axially limited, and finally the studs of the bolts are sequentially passed through the second mounting holes 22, the first mounting holes 122 and the corresponding through holes on the flange and then threadedly connected with nuts and tightened, thereby completing the installation and fixation of the roller.
[0043] Through the above settings, by utilizing the material characteristics of the plastic body 1, it can be protected from the erosion of the humid marine environment and rust, thereby increasing the service life, and having high toughness, so that when it collides with a container or other supporting facilities, it will be buffered and shock-absorbed, thereby avoiding deformation and damage to it, which is beneficial to actual use, and through the metal ring 2, stress concentration is reduced, structural strength is improved, connection stability is enhanced, and then through the metal cylinder 3 for inner support, the bearing capacity, structural stability and anti-deformation ability are improved, and the use effect is ensured.
[0044] In some embodiments, as Figures 1 to 3 shown, the wheel body 11 and the ring plate 12 are integrally formed.
[0045] It should be noted that the one-piece forming process can achieve continuous and high-speed injection molding, thereby reducing the conversion and adjustment time during the production process, shortening the production cycle, and being easy to realize automated production, thus reducing manual intervention and improving production efficiency; it also has multiple advantages such as good quality stability, cost savings, and environmental friendliness.
[0046] Based on the above embodiments, as Figure 1 and Figure 3 shown, there is an arc transition 13 between the side of the ring plate 12 away from the metal ring 2 and the wheel body 11. The arc transition 13 is preferably circular arc-shaped and is tangent to the inner circumference of the ring plate 12 and the side surface of the wheel body 11.
[0047] By setting the arc transition 13, the stress concentration at the connection area between the ring plate 12 and the wheel body 11 can be reduced, thereby improving the structural strength and enhancing the structural stability.
[0048] In some embodiments, as Figures 1 to 3 shown, the metal cylinder 3 and the wheel body 11 are connected by riveting or bolt connection, but it is not limited to this. It can also be an interference fit, and the specific form is not limited; it enables the metal cylinder 3 to be detachably installed in the wheel body 11, thereby facilitating disassembly and replacement and reducing the maintenance cost.
[0049] In some embodiments, as Figure 1 shown, the outer circumference of the metal ring 2 abuts against the inner circumference of the wheel body 11, which enables the metal ring 2 to play a role in internally supporting the wheel body 11, improving the structural strength and increasing the load-bearing capacity.
[0050] In some embodiments, as Figure 1 shown, both the first set hole 121 and the second set hole 21 are circular through holes, which are adapted to the stud of the bolt, thereby improving the installation tightness and enhancing the connection stability.
[0051] In some embodiments, as Figure 2 shown, a plurality of first mounting holes 122 are uniformly arranged around the first set hole 121, which ensures the uniform distribution of stress, thereby improving the overall load-bearing capacity and enhancing the impact resistance.
[0052] In the description of the present utility model, a large number of specific details are illustrated. However, it can be understood that the embodiments of the present utility model can be practiced without these specific details. In some instances, well-known methods, structures, and technologies are not shown in detail so as not to obscure the understanding of this specification.
[0053] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0054] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the various embodiments of the present utility model, and they should all be covered within the scope of the claims and the specification of the present utility model.
Claims
1. A combined roller, characterized in that, Comprising: A plastic main body (1), comprising A wheel body (11), having a cylindrical structure; A ring plate (12), sleeved inside the wheel body (11), and having a first sleeving hole (121) coaxially arranged with the wheel body (11) and a plurality of first mounting holes (122) arranged around the first sleeving hole (121); A metal ring (2), sleeved inside the wheel body (11), and in contact with the ring plate (12), and having a second sleeving hole (21) corresponding to the first sleeving hole (121) and a plurality of second mounting holes (22) corresponding to the first mounting holes (122) one by one; A metal cylinder (3), sleeved inside the wheel body (11), and located on a side of the metal ring (2) away from the ring plate (12).
2. The combined roller according to claim 1, characterized in that, The wheel body (11) and the ring plate (12) are integrally formed.
3. The combined roller according to claim 2, characterized in that, There is an arc transition (13) between a side of the ring plate (12) away from the metal ring (2) and the wheel body (11).
4. The combined roller according to claim 1, characterized in that, The metal cylinder (3) and the wheel body (11) are connected by riveting or bolt connection.
5. The combined roller according to claim 1, characterized in that, The outer circumference of the metal ring (2) abuts against the inner circumference of the wheel body (11).
6. The combined roller according to claim 1, wherein, Both the first sleeving hole (121) and the second sleeving hole (21) are circular through holes.
7. The combined roller according to claim 1, wherein The plurality of first mounting holes (122) are evenly arranged around the first sleeving hole (121).