Semi-automatic code scanning and hanging equipment
By designing a semi-automatic code scanning device, the code scanning process of the mobile phone card tray is automatically completed, and the problems of manual code scanning are solved, and the efficient and stable code scanning process is achieved.
Patent Information
- Application Number
- CN202422567691.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing manual code scanning mobile phone card tray is inefficient and prone to error or miss scanning, which affects production efficiency and quality stability.
A semi-automatic code scanning device is designed, including rack body, moving components, grab components, scanning components and exclusion components, to automatically complete the code scanning process of mobile phone card trays, move the tray to the scan station through the moving components, and the scan code component recognizes the QR code, and eliminates the card trays that cannot be recognized by the component processing.
Improve the efficiency of scanning codes, avoid missed or accidentally scanning, and improve production efficiency and quality stability.
Smart Images

Figure CN223175045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material pretreatment, and particularly relates to a semi-automatic code scanning and hanging device. Background Art
[0002] In the industrial production process, especially before performing precision processes such as anodic oxidation, it is a crucial step to identify the two-dimensional code of products (such as mobile phone card trays). This process not only ensures the traceability of each mobile phone card tray in the production link but also provides guarantee for the precise control of the entire production process.
[0003] Currently, the two-dimensional code identification of mobile phone card trays and the hanging branches for hanging mobile phone card trays mostly rely on manual operations. During the process, multiple workers need to hold code scanning devices to scan the two-dimensional codes of several mobile phone card trays placed on the tray one by one, and put the mobile phone card trays that cannot be recognized during the code scanning process into the non-conforming product (NG) box. Then, several qualified mobile phone card trays are hung on the hanging branches, and then the workers use the code scanning device to scan the hanging branches to complete the code scanning control of the mobile phone card trays. However, in actual work, the manual code scanning operation of mobile phone card trays one by one not only has extremely low efficiency, but also the long-term repeated operation is prone to cause worker fatigue and distraction, increasing the risk of mis-scanning or missed scanning, thus affecting the production efficiency and quality stability.
[0004] In view of this, the inventor of the present invention has conducted in-depth research on the above problems, and thus this case has been generated. Summary of the Utility Model
[0005] The utility model provides a semi-automatic code scanning and hanging device, aiming to solve the problems of low efficiency of manual code scanning of mobile phone card trays and easy occurrence of mis-scanning or missed scanning.
[0006] To solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A semi-automatic code scanning and hanging device includes a frame body. Defining the length direction of the table surface of the frame body as the front-back direction, an upper hanging station for placing a tray, a non-conforming station for placing non-conforming products, and a liftable code scanning station are successively arranged on the table surface of the frame body from front to back. A moving component capable of moving back and forth above the upper hanging station, the non-conforming station, and the code scanning station is further arranged inside the frame body. A grasping component capable of moving up and down and moving the tray placed at the upper hanging station to the code scanning station, and a code scanning component for identifying the two-dimensional code of the product on the tray at the code scanning station are respectively arranged on the front side and the rear side of the moving component. An exclusion component capable of moving up and down and grasping the non-conforming product at the code scanning station to the non-conforming station is arranged on one side of the code scanning component.
[0008] Further, the above-mentioned moving component includes two first guide rails horizontally arranged in the front-rear direction and a slide table horizontally arranged in the left-right direction and capable of moving back and forth on the above-mentioned first guide rails. The above-mentioned grasping component and the above-mentioned code scanning component are respectively arranged on the above-mentioned slide table.
[0009] Further, the above-mentioned hanging station includes four upright columns erected on the tabletop of the frame. A support plate for placing the tray is fixedly arranged on the top surfaces of the four above-mentioned columns.
[0010] Further, the above-mentioned grasping component includes a first cylinder erected vertically. The output end of the first cylinder extends downward and is fixedly provided with a strip-shaped mounting plate. The two ends of the above-mentioned mounting plate are respectively fixedly provided with second cylinders horizontally arranged, and the output ends of the two above-mentioned second cylinders are arranged in opposite directions. The output end of each above-mentioned second cylinder is fixedly provided with a grasping plate. Grooves arranged along the length direction of the grasping plate are recessed at the bottoms of the two opposite surfaces of the two above-mentioned grasping plates. The width of the above-mentioned groove is greater than the thickness of the tray.
[0011] Further, the above-mentioned code scanning component includes a first sliding seat capable of moving left and right on the above-mentioned slide table. An industrial camera erected vertically is arranged on the rear side of the first sliding seat, and the lens end of the industrial camera is arranged downward.
[0012] Further, the above-mentioned exclusion component includes a third cylinder erected on the rear side of the first sliding seat. The output shaft of the third cylinder extends downward and is fixedly provided with a negative pressure suction cup for sucking up the mobile phone card tray.
[0013] Further, a rectangular groove is opened at the rear part of the tabletop of the frame; the above-mentioned code scanning station includes a second guide rail erected in the above-mentioned rectangular groove and a second sliding seat installed on the above-mentioned second guide rail in a manner capable of moving up and down. A bearing plate for placing the tray is fixedly arranged on the top surface of the second sliding seat.
[0014] Further, a material box for accommodating unqualified products is placed at the above-mentioned unqualified station, and the above-mentioned material box is a rectangular structure with an open top.
[0015] Further, an industrial computer is further arranged at the top of the front side of the frame, and the industrial computer is electrically connected to the above-mentioned code scanning component.
[0016] Further, a bending plate extending towards the inside of the frame is fixedly arranged on the right side of the frame. A bracket is fixedly arranged on the bending plate, and a detachable handheld code scanner is arranged on the bracket. The handheld code scanner is electrically connected to the industrial computer.
[0017] As can be seen from the above description of the structure of the present invention, the present invention has the following advantages:
[0018] The utility model is provided with an upper hanging station for placing trays, a non-conforming station for placing non-conforming products and a liftable code scanning station on a frame body, and a moving component capable of moving back and forth above the upper hanging station, the non-conforming station and the code scanning station is arranged in the frame body. A gripping component capable of moving up and down and moving the tray placed at the upper hanging station to the code scanning station is respectively arranged on the front side and the rear side of the moving component, and a code scanning component for identifying the product two-dimensional code on the tray at the code scanning station is arranged. An exclusion component capable of moving up and down and gripping the non-conforming products at the code scanning station to the non-conforming station is arranged on one side of the code scanning component. In this way, during application, the moving component drives the gripping component to move the tray to the code scanning station, and then the code scanning component scans the mobile phone card tray on the tray. During the scanning process, the mobile phone card trays that cannot be recognized will be put into the non-conforming station by the moving component driving the exclusion component, so as to realize automatic scanning of the mobile phone card trays on the tray. Compared with manual code scanning, not only the efficiency is greatly improved, but also the situation of missed scanning or mis-scanning of the mobile phone card trays will not occur during the process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 is a schematic diagram of the structure of the utility model after removing the upper outer frame of the frame body.
[0021] Figure 3 is a schematic diagram of the structure of the utility model after removing the upper outer frame and the lower outer frame of the frame body.
[0022] Figure 4 is a top view of the utility model after removing the upper outer frame and the lower outer frame of the frame body.
[0023] Figure 5 is a schematic diagram of the structure of the gripping component of the utility model.
[0024] Figure 6 is a schematic diagram of the structure of the code scanning component and the exclusion component of the utility model.
[0025] Figure 7 is a bottom view of the code scanning component and the exclusion component of the utility model.
[0026] Reference signs: 10 - frame; 101 - tray; 11 - rectangular groove; 12 - industrial computer; 13 - bent plate; 14 - bracket; 15 - handheld barcode scanner; 21 - vertical plate; 22 - first guide rail; 23 - sliding table; 31 - column; 32 - support plate; 41 - first cylinder; 42 - mounting plate; 43 - second cylinder; 44 - gripping plate; 441 - groove; 51 - first sliding seat; 52 - industrial camera; 61 - fixing plate; 62 - third cylinder; 63 - negative pressure suction cup; 71 - second guide rail; 72 - second sliding seat; 73 - carrier plate; 81 - magazine. Detailed implementation manners
[0027] The technical solutions of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments.
[0028] Referring to Figures 1 to 6 , a semi-automatic barcode scanning and hanging device, including a frame 10. The length direction of the tabletop of the frame 10 is defined as the front-rear direction. On the tabletop of the frame 10, there are successively arranged from front to back an upper hanging station for placing the tray 101, a non-conforming station for placing non-conforming products, and a liftable barcode scanning station. In this embodiment, the tray 101 is rectangular, and its top surface is recessed inwardly with a plurality of placement grooves arranged in a matrix and conforming to the shape of the mobile phone card holder. Inside the frame 10, there is also a moving component that can move back and forth above the upper hanging station, the non-conforming station, and the barcode scanning station. A gripping component that can move up and down and move the tray 101 placed at the upper hanging station to the barcode scanning station and a barcode scanning component for identifying the product two-dimensional code on the tray 101 at the barcode scanning station are respectively arranged on the front side and the rear side of the moving component. On one side of the barcode scanning component, there is an exclusion component that can move up and down and grab the non-conforming products at the barcode scanning station to the non-conforming station. During application, the gripping component moves the tray 101 to the barcode scanning station, and then the barcode scanning component scans and identifies the mobile phone card holder on the tray 101 at the barcode scanning station. During the process, the exclusion component will suck up the mobile phone card holder that cannot identify the two-dimensional code and put it into the non-conforming station.
[0029] Referring to Figures 1 to 5 , on the left and right sides of the tabletop of the frame 10, a plurality of vertically fixed vertical plates 21 arranged at linear intervals are respectively provided. At the tops of the plurality of vertical plates 21 on both sides of the frame 10, two first guide rails 22 arranged horizontally in the front-rear direction and a sliding table 23 arranged horizontally in the left-right direction and capable of moving back and forth on the first guide rail 22 are fixedly provided. The above-mentioned gripping component and barcode scanning component are respectively arranged on the sliding table 23. Through such a setting, when the sliding table 23 moves back and forth on the first guide rail 22, it can drive the gripping component and the barcode scanning component connected thereto to move back and forth.
[0030] Referring to Figures 1 to 4, the upper hanging station includes four upright columns 31 erected on the tabletop of the frame 10, and a support plate 32 for placing the tray 101 is fixedly arranged on the top surfaces of the four columns 31; the grabbing assembly includes a first cylinder 41 erected, the output end of the first cylinder 41 extends downward and is fixedly provided with a mounting plate 42 arranged in the left-right direction. The mounting plate 42 is strip-shaped, and two second cylinders 43 arranged horizontally are fixedly provided at both ends of the mounting plate 42 respectively. The output ends of the two second cylinders 43 are arranged in opposite directions. The output end of each second cylinder 43 is fixedly provided with a gripping plate 44 that moves along with the drive of the second cylinder 43. A groove 441 arranged along the length direction of the gripping plate 44 is recessed at the bottom of the facing surfaces of the two gripping plates 44. The width of the groove 441 is greater than the thickness of the tray 101. In this way, after the worker places the tray 101 with the mobile phone card tray on the support plate 32 of the upper hanging station, the moving assembly starts to drive the grabbing assembly to move above the upper hanging station. Then, the first cylinder 41 drives the output end to move downward to drive the mounting plate 42 to move downward. During this process, the second cylinders 43 on both sides of the mounting plate 42 drive the gripping plates 44 to move, so that the distance between the two gripping plates 44 is greater than the width of the tray 101. When the groove 441 of the gripping plate 44 is flush with the tray 101, the two second cylinders 43 drive the output ends to return to their original positions, thereby clamping the tray 101. Then, the first cylinder 41 drives the output end to return to its original position, and the moving assembly drives the grabbing assembly to come above the scanning station. Then, the first cylinder 41 drives the mounting plate 42 to move downward to be close to the top surface of the scanning station. Then, the two second cylinders 43 drive the gripping plates 44 to move outward to put down the tray 101.
[0031] Referring to Figures 1 to 7 , the scanning assembly includes a first sliding seat 51 that can move left and right on the sliding table 23. An industrial camera 52 arranged vertically is provided on the rear side surface of the first sliding seat 51, and the lens end of the industrial camera 52 faces downward; the excluding assembly includes a fixing plate 61 erected on the rear side surface of the first sliding seat 51. A third cylinder 62 arranged vertically is fixedly provided on the fixing plate 61. The output shaft of the third cylinder 62 extends downward and is fixedly provided with a negative pressure suction cup 63 for sucking up the mobile phone card tray. When encountering a mobile phone card tray with an unrecognizable two-dimensional code, the third cylinder 62 drives the negative pressure suction cup 63 to move downward and suck up the mobile phone card tray. Then, the moving assembly drives the excluding assembly to move above the unqualified station. Then, the output shaft of the third cylinder 62 moves downward. Then, the negative pressure suction cup 63 releases the mobile phone card tray it adsorbs and puts it into the unqualified station. It should be noted here that a plurality of negative pressure holes are opened on the contact surface between the negative pressure suction cup 63 and the mobile phone card tray, so that the mobile phone card tray can be firmly adsorbed after being connected to a vacuum pump (not shown in the figure); a rectangular groove 11 is opened at the rear part of the tabletop of the frame 10. The scanning station includes a second guide rail 71 erected in the rectangular groove 11 and a second sliding seat 72 installed on the second guide rail 71 in a manner that can move up and down. A bearing plate 73 for placing the tray 101 is fixedly provided on the top surface of the second sliding seat 72.
[0032] Referring to Figures 1 to 7 , there is a material box 81 for accommodating unqualified products placed at the unqualified station. The material box 81 is a rectangular structure with an open top; an industrial computer 12 is also provided at the top of the front side of the frame 10, and the industrial computer 12 is electrically connected to the industrial camera 52; a bending plate 13 extending towards the inside of the frame 10 is fixedly provided on the right side of the frame 10, a bracket 14 is fixedly provided on the bending plate 13, and a detachable handheld barcode scanner 15 is provided on the bracket 14. The handheld barcode scanner 15 is used to scan and identify the two-dimensional code on the hanging branch, and the handheld barcode scanner 15 is electrically connected to the industrial computer 12.
[0033] It should be noted here that the first guide rail 22, the second guide rail 71, and the sliding table 23 are all structures in which the motor drives the slider to move on the track, such as linear guide rails. Since they are conventional technical means in the industrial field, their structures are not described in detail here, and no more elaboration will be made here.
[0034] Referring to Figures 1 to 7 , during application, first, the worker places the tray 101 containing the mobile phone card tray on the support plate 32 at the hanging-up station. Then, the moving component starts to drive the grasping component to move above the hanging-up station. Next, the first cylinder 41 drives the output end to move downward, driving the mounting plate 42 to move downward. During this process, the second cylinders 43 on both sides of the mounting plate 42 drive the gripping plates 44 to move, so that the distance between the two gripping plates 44 is greater than the width of the tray 101. When the groove 441 of the gripping plate 44 is flush with the tray 101, the two second cylinders 43 drive the output ends to return, thus clamping the tray 101. Then, the first cylinder 41 drives the output end to return, and the moving component drives the grasping component to come above the scanning station. Then, the first cylinder 41 drives the mounting plate 42 to move downward to be close to the top surface of the scanning station. Then, the two second cylinders 43 drive the gripping plates 44 to move outward, thereby placing the tray 101 on the bearing plate 73 of the scanning station. Then, the moving component drives the scanning component to scan and identify the mobile phone card tray on the tray 101.
[0035] When a mobile phone card tray with an unrecognizable two-dimensional code is encountered during the scanning process, the third cylinder 62 of the exclusion component will drive the negative pressure suction cup 63 to move downward and suck up the mobile phone card tray. Then, the moving component drives the exclusion component to move above the unqualified station. Next, the negative pressure suction cup 63 releases the mobile phone card tray it adsorbs, so that the mobile phone card tray falls into the material box 81 at the unqualified station. When all the mobile phone card trays on the entire tray 101 are scanned, the worker moves the tray 101 to the hanging-up station. Then, the worker uses the handheld barcode scanner 15 to scan the hanging branch. Finally, the worker hangs the mobile phone card trays on the hanging branch one by one. Thus, the hanging-up process of the mobile phone card trays is completed.
[0036] The utility model is provided with an upper hanging station for placing the tray 101, a non-conforming station for placing non-conforming products and a liftable code scanning station on the frame body 10, and a moving component capable of moving back and forth above the upper hanging station, the non-conforming station and the code scanning station is arranged in the frame body 10. A grabbing component capable of moving up and down and moving the tray 101 placed at the upper hanging station to the code scanning station and a code scanning component for identifying the product two-dimensional code on the tray 101 at the code scanning station are respectively arranged on the front side and the rear side of the moving component. An exclusion component capable of moving up and down and grabbing the non-conforming products at the code scanning station to the non-conforming station is arranged on one side of the code scanning component. Therefore, when in application, the mobile phone card tray on the tray 101 can be automatically scanned for codes. Compared with manual code scanning, the efficiency is greatly improved, and the situation of missed scanning or mis-scanning of the mobile phone card tray will not occur during the process.
[0037] The above is only the specific implementation manner of the utility model, but the design concept of the utility model is not limited thereto. Any non-substantive modification made to the utility model by using this concept shall fall within the scope of infringement of the protection scope of the utility model.
Claims
1. A semi-automatic code scanning and hanging device, characterized in that: It includes a frame body. The length direction of the tabletop of the frame body is defined as the front-back direction. On the tabletop of the frame body, there are successively arranged from front to back an upper hanging station for placing trays, a non-conforming station for placing non-conforming products, and a liftable code scanning station. Inside the frame body, there is also a moving component that can move back and forth above the upper hanging station, the non-conforming station, and the code scanning station. On the front side and the rear side of the moving component, there are respectively a grasping component that can move up and down and move the tray placed at the upper hanging station to the code scanning station, and a code scanning component for identifying the product two-dimensional code on the tray at the code scanning station. On one side of the code scanning component, there is an exclusion component that can move up and down and grab the non-conforming products at the code scanning station to the non-conforming station.
2. The semi-automatic code scanning and hanging device according to claim 1, characterized in that: The moving component includes two first guide rails horizontally arranged along the front-back direction and a sliding table horizontally arranged along the left-right direction and capable of moving back and forth on the first guide rails. The grasping component and the code scanning component are respectively arranged on the sliding table.
3. The semi-automatic code scanning and hanging device according to claim 2, characterized in that: The upper hanging station includes four upright columns erected on the tabletop of the frame body, and a support plate for placing trays is fixedly arranged on the top surfaces of the four columns.
4. The semi-automatic code scanning and hanging device according to claim 2, wherein: The grasping component includes a vertically arranged first cylinder. The output end of the first cylinder extends downward and is fixedly provided with a strip-shaped mounting plate. Transversely arranged second cylinders are respectively fixedly arranged at both ends of the mounting plate, and the output ends of the two second cylinders are arranged in opposite directions. The output end of each second cylinder is fixedly provided with a grasping plate. Grooves arranged along the length direction of the grasping plate are recessed at the bottom of the opposite surfaces of the two grasping plates, and the width of the grooves is greater than the thickness of the tray.
5. The semi-automatic code scanning and hanging device according to claim 2, characterized in that: The code scanning component includes a first sliding seat capable of moving left and right on the sliding table. An industrial camera arranged vertically is provided on the rear side surface of the first sliding seat, and the lens end of the industrial camera faces downward.
6. The semi-automatic code scanning and hanging device according to claim 5, characterized in that: The exclusion component includes a third cylinder erected on the rear side surface of the first sliding seat. The output shaft of the third cylinder extends downward and is fixedly provided with a negative pressure suction cup for sucking up the mobile phone card holder.
7. The semi-automatic code scanning and hanging device according to claim 1, characterized in that: A rectangular groove is opened at the rear part of the tabletop of the frame body; the code scanning station includes a second guide rail erected in the rectangular groove and a second sliding seat installed on the second guide rail in a manner capable of moving up and down. A bearing plate for placing trays is fixedly arranged on the top surface of the second sliding seat.
8. The semi-automatic code scanning and hanging device according to claim 1, wherein: A material box for accommodating non-conforming products is placed at the non-conforming station, and the material box is a rectangular structure with an open top.
9. The semi-automatic code scanning and hanging device according to claim 1, wherein: An industrial computer is also provided at the top of the front side of the frame body, and the industrial computer is electrically connected to the code scanning component.
10. The semi-automatic code scanning and hanging device according to claim 9, wherein: A bending plate extending towards the inside of the frame body is fixedly arranged on the right side of the frame body. A bracket is fixedly arranged on the bending plate, and a detachable handheld code scanner is arranged on the bracket. The handheld code scanner is electrically connected to the industrial computer.