Rubber sample production and treatment equipment for internal mixing rubber sheet

Abstract

The utility model discloses rubber sample production and treatment equipment for an internal mixing rubber sheet, and belongs to the field of tire processing machinery. Comprising a sample collection guide groove seat, a sample collection guide groove, an aluminum alloy combined frame body, a conveying belt, a steel supporting plate, a baffle plate, a stepping motor, a coding machine, a fence, a square bottom metal flange, a conical conveying pipe, a glue sample storage barrel, a storage barrel positioning plate, an expansion bolt, a slot, an insertion block, an insertion plate, a telescopic rod, a front limiting plate and a rear limiting plate, the conical guide structure is adopted to ensure that the glue sample falls on the conveying belt from the conveying channel in a tiled mode, the stepping motor drives the conveying belt to enable the glue sample to accurately stay at the code printing position, and the steel supporting plate below the conveying belt ensures flatness of the glue sample during code printing. And the rubber samples are sequentially arranged when falling into the rubber sample storage barrel through the gradual change type conveying channel at the rubber sample storage and taking part. One side of the integrated glue sample storage cylinder is opened, so that the falling condition of the glue sample can be effectively observed, and sufficient opening space is formed in the upper and lower parts of the cylinder body for auxiliary treatment when the glue sample is blocked.

Description

Technical Field

[0001] The utility model relates to the field of tire processing machinery, and more specifically to a rubber sample production and processing device for internal mixing rubber sheets. Background Art

[0002] Tires are circular, ground-contacting, rolling, elastic rubber products used on various vehicles and machinery. Typically mounted on metal rims, they support the vehicle's body, cushion external impacts, maintain contact with the road, and ensure vehicle performance. Tires are often used in complex and demanding conditions, enduring various deformations, loads, forces, and high and low temperature exposure. Therefore, they must exhibit high load-bearing, traction, and cushioning properties. They must also possess high wear and flex resistance, as well as low rolling resistance and heat buildup.

[0003] For example, the announcement No. CN213137433U discloses a conveying device for a mixing film cooling device, comprising a base plate, a height adjustment mechanism and an adjusting conveying mechanism; the base plate: telescopic columns are provided at the four corners of its upper surface, the upper end faces of the telescopic columns are fixedly connected to the bottom surface of the working platform, a strip groove is provided in the middle of the upper surface of the working platform, an inclined plate is provided on the right side of the working platform, the upper surface of the inclined plate is provided with a slide groove, the interior of the slide groove is slidably connected to a symmetrical limit plate, and bolts are threadedly connected in the threaded holes provided at both ends of the upper surface of the limit plate; a height adjustment mechanism is provided in the middle of the upper surface of the base plate, the upper end of the height adjustment mechanism is fixedly connected to the bottom surface of the working platform; an adjusting conveying mechanism is provided on the left rear side of the upper surface of the working platform, and the lower end of the adjusting conveying mechanism is slidably connected to the strip groove; the conveying device of the mixing film cooling device is convenient for placing and conveying the film, reduces the labor burden of workers, and the conveying height can be adjusted according to needs.

[0004] As can be seen from the above-mentioned public solutions, the currently known methods for transporting and storing mixed rubber samples are to drop the samples directly from the transport pipe into a large open box. The rubber samples are scattered in the box, and there is no relevant information such as the sampling time on the rubber samples. There is no guarantee that the rubber samples will be arranged in order according to the sampling time. As a result, when unqualified rubber samples are subsequently tested, it is impossible to accurately determine the rubber material from which the sample was obtained and to deal with the unqualified rubber materials in a timely manner. Therefore, it is necessary to design a device that integrates the functions of rubber sample storage, transportation, information coding, and sequential storage and retrieval, so as to meet the requirements of printing rubber sample sampling information and sequentially listing and retrieving according to the sampling time. Utility Model Content

[0005] The purpose of the utility model is to provide a rubber sample production and processing device for internal mixing films, so as to solve the problems of conveying and protecting the internal mixing films.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A rubber sample production and processing device for mixing rubber sheets, including a sample collection guide groove base, a sample collection guide groove, an aluminum alloy combined frame, a conveyor belt, a steel pallet, a baffle, a stepping motor, a coding machine, a fence, a square-bottom metal flange, a conical delivery pipe, a rubber sample storage cylinder, a storage cylinder positioning plate, expansion bolts, a slot, a plug, a plug board, a telescopic rod, a front limit plate and a rear limit plate. The sample collection guide groove is fixed on the aluminum alloy combined frame through the sample collection guide groove base. The sample collection guide groove adopts a conical guide structure. The diameter of the conical lower opening of the sample collection guide groove is slightly larger than the diameter of the rubber sample. A slot is provided on the left side of the baffle. A plug is slidably inserted into the interior of the slot. The plug is fixedly provided with a plug board. The baffle is fixedly provided with a plurality of telescopic rods. One ends of the telescopic rods are respectively fixedly provided with a front limit plate and a rear limit plate. The conical guide structure ensures that the rubber sample is laid flat from the conveying channel onto the conveyor belt. The conveyor belt is driven by a stepping motor to accurately stop the rubber sample at the coding position. The steel pallet below the conveyor belt ensures the flatness of the rubber sample during coding. The gradually changing conveying channel at the rubber sample access and storage location causes the rubber samples to be arranged in sequence when falling into the rubber sample storage cylinder. One side of the integrated rubber sample storage cylinder is open, which can effectively observe the situation of the rubber sample falling in, and ensure that there is sufficient opening space above and below the cylinder body for auxiliary processing when the rubber sample is blocked. The double U-shaped handle rubber sample storage cylinder cooperates with the storage cylinder positioning plate to effectively enable the operator to quickly drag the rubber sample storage cylinder in and out of the outlet of the rubber sample conveying channel, and ensure the smooth sequential pouring out of the rubber samples.

[0007] Preferably, the aluminum alloy combined frame is equipped with a conveyor belt, a steel pallet, a baffle and a stepping motor to form a conveying and information coding device.

[0008] Preferably, the stepping motor drives the conveyor belt to run. According to the fixed distance between the coding machine and the sample collection guide groove, the stepping motor accurately stops the rubber sample at the coding machine position for sampling information coding. The steel pallet is installed below the conveyor belt. [[ID=⑧]]

[0009] Preferably, the baffle is installed at the upper end of the aluminum alloy combined frame through a long slot hole.

[0010] Preferably, the fence is fixed to the upper end of the aluminum alloy combined frame by screws. The square-bottom metal flange is fixed to the upper end of the fence by screws. The conical delivery pipe is located at the lower end of the square-bottom metal flange. The conical delivery pipe is provided with a rubber sample storage cylinder and a storage cylinder positioning plate below.

[0011] Preferably, the fence adopts a three-sided fully enclosed structure, and the inclined surface structure of the square-bottom metal flange and the conical structure of the conical delivery pipe.

[0012] Preferably, the entire storage cylinder is made of stainless steel. The inner diameter of the storage cylinder positioning plate is the same as that of the storage cylinder, and the installation position is concentric with the conical conveying pipe, ensuring that the storage cylinder can be quickly and accurately placed at the lower end of the conical conveying pipe.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] (1) The present utility model adopts a conical guiding structure to ensure that the rubber sample falls flat onto the conveying belt from the conveying channel. The stepping motor drives the conveying belt to accurately stop the rubber sample at the coding position, and the steel pallet below the conveying belt ensures the flatness of the rubber sample during coding. The gradually changing conveying channel at the rubber sample access and storage area causes the rubber samples to be arranged in sequence when falling into the rubber sample storage cylinder.

[0015] (2) One side of the integral rubber sample storage cylinder of the present utility model is open, which can effectively observe the situation of the rubber sample falling in, and ensure that there is sufficient opening space above and below the cylinder body for auxiliary treatment when the rubber sample is blocked. The double U-shaped handle rubber sample storage cylinder cooperates with the storage cylinder positioning plate to effectively enable the operator to quickly drag the rubber sample storage cylinder in and out of the outlet of the rubber sample conveying channel, and ensure the smooth sequential pouring out of the rubber samples. Description of the Drawings

[0016] Figure 1 is the three-dimensional structure schematic diagram of the present utility model;

[0017] Figure 2 is the front view of the present utility model;

[0018] Figure 3 is the top view of the present utility model;

[0019] Figure 4 is the left view of the present utility model;

[0020] Figure 5 is the bottom view of the present utility model;

[0021] Figure 6 is the right view of the present utility model;

[0022] Figure 7 is the A-A cross-sectional view of the present utility model;

[0023] Figure 8 is the partial structure top view partial cross-sectional view of the present utility model.

[0024] Explanation of the reference numerals in the drawings:

[0025] 1. Sample receiving guiding groove base, 2. Sample receiving guiding groove, 3. Aluminum alloy combined frame, 4. Conveyor belt, 5. Steel pallet, 6. Baffle, 7. Stepper motor, 8. Coding machine, 9. Enclosure, 10. Square bottom metal flange, 11. Conical conveying pipe, 12. Rubber sample storage cylinder, 13. Storage cylinder positioning plate, 14. Expansion bolt, 15. Slot, 16. Plug block, 17. Insertion plate, 18. Telescopic rod, 19. Front limit plate, 20. Rear limit plate. Detailed implementation mode

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Embodiment 1

[0028] Please refer to Figure 1-8 , a rubber sample production and processing device for internal mixer rubber sheets shown in the figure, including a sample receiving guiding groove base 1, a sample receiving guiding groove 2, an aluminum alloy combined frame 3, a conveyor belt 4, a steel pallet 5, a baffle 6, a stepper motor 7, a coding machine 8, an enclosure 9, a square bottom metal flange 10, a conical conveying pipe 11, a rubber sample storage cylinder 12, a storage cylinder positioning plate 13, an expansion bolt 14, a slot 15, a plug block 16, an insertion plate 17, a telescopic rod 18, a front limit plate 19 and a rear limit plate 20. The sample receiving guiding groove 2 is fixed on the aluminum alloy combined frame 3 through the sample receiving guiding groove base 1. The sample receiving guiding groove 2 adopts a conical guiding structure, and the diameter of the conical lower opening of the sample receiving guiding groove 2 is slightly larger than the diameter of the rubber sample. A slot 15 is arranged on the left side of the baffle 6, and a plug block 16 is slidably inserted into the inside of the slot 15. The plug block 16 is fixedly provided with an insertion plate 17. By sliding and inserting the slot 15 and the plug block 16, the insertion plate 17 is limited, which is convenient for loading and unloading the insertion plate 17. The upper left side of the conveyor belt 4 is blocked and limited by the insertion plate 17 to prevent the material from falling from the upper left side of the conveyor belt 4 when falling, and plays a role in blocking and limiting the conveyed object. The baffle 6 is fixedly provided with a plurality of telescopic rods 18, and one ends of the telescopic rods 18 are respectively fixedly provided with a front limit plate 19 and a rear limit plate 20. Through the arrangement of the telescopic rods 18, it is convenient to adjust and limit the front limit plate 19 and the rear limit plate 20, and it is convenient to limit the front limit plate 19 and the rear limit plate 20 at appropriate positions by adjustment, which is convenient for front and rear limiting of rubber samples of different sizes and avoids the rotation of the rubber samples during transportation.

[0029] To facilitate the transportation of the rubber sample, a conveyor belt 4, a steel pallet 5, a baffle 6, and a stepping motor 7 are installed on the aluminum alloy combined frame 3 to form a conveying and information coding device. The stepping motor 7 drives the conveyor belt 4 to run. According to the fixed distance between the coding machine 8 and the sample receiving guide groove 2, the stepping motor makes the rubber sample accurately stay at the coding machine position for sampling information coding. A steel pallet 5 is installed below the conveyor belt 4. The baffle 6 is installed at the upper end of the aluminum alloy combined frame 3 through a long slot hole. The enclosure 9 is fixed to the upper end of the aluminum alloy combined frame 3 by screws. The square-bottom metal flange 10 is fixed to the upper end of the enclosure 9 by screws. The conical delivery pipe 11 is located at the lower end of the square-bottom metal flange 10. A rubber sample storage cylinder 12 and a storage cylinder positioning plate 13 are provided below the conical delivery pipe 11. The enclosure 9 adopts a three-sided fully enclosed structure. The inclined surface structure of the square-bottom metal flange 10 and the conical structure of the conical delivery pipe 11. The storage cylinder 12 is entirely made of stainless steel. The inner diameter of the storage cylinder positioning plate 13 is the same as that of the storage cylinder 12, and the installation position is concentric with the conical delivery pipe 11 to ensure that the storage cylinder 12 can be quickly and accurately placed at the lower end of the conical delivery pipe 11.

[0030] In this implementation plan, a conical guiding structure is adopted to ensure that the rubber sample spreads out and falls onto the conveyor belt 4 from the conveying channel. The stepping motor 7 drives the conveyor belt 4 to make the rubber sample accurately stay at the coding position, and the steel pallet 5 below the conveyor belt 4 ensures the flatness of the rubber sample during coding. The gradual conveying channel 4 at the rubber sample access and storage location makes the rubber samples arranged in sequence when falling into the rubber sample storage cylinder. One side of the integrated rubber sample storage cylinder is open, which can effectively observe the situation of the rubber sample falling in and ensure that there is sufficient opening space above and below the cylinder for auxiliary treatment when the rubber sample is blocked. The double U-shaped handle rubber sample storage cylinder 12 cooperates with the storage cylinder positioning plate 13 to effectively enable the operator to quickly drag the rubber sample storage cylinder 12 in and out of the outlet of the rubber sample conveying channel and ensure the smooth sequential pouring out of the rubber samples.

[0031] The sample receiving guiding groove 2 adopts a conical guiding structure to ensure that the rubber sample falls flat on the conveying belt 4 from the conveying channel. The diameter of the lower conical opening of the sample receiving guiding groove 2 is slightly larger than the diameter of the rubber sample to ensure that the position of the rubber sample falling on the conveying belt 4 will not have a large deviation. The PLC controls the stepping motor to accurately stop the rubber sample at the coding machine position for sampling information coding. The baffle 6 is installed on the aluminum alloy combined frame 3 through a long slot hole, and the distance between the two side baffles 6 is adjusted to be slightly larger than the diameter of the rubber sample through the long slot hole of the baffle 6 to ensure that the rubber sample will not be skewed during the conveying process. The enclosure 9 adopts a three-sided fully enclosed structure, so that when the rubber sample falls out of the conveying belt 4, it can smoothly enter the square bottom metal flange 10. The inclined surface structure of the square bottom metal flange 10 and the conical structure of the conical conveying pipe 11 enable the rubber sample to smoothly enter the rubber sample storage cylinder 12. The storage cylinder 12 is all made of stainless steel material, and the inner diameter of the cylinder is slightly larger than the diameter of the rubber sample to ensure the smooth fall of the rubber sample. The front end adopts an open structure for auxiliary treatment when the rubber sample is blocked. Slide and snap the plug 16, and then fix it by bolt limit. Then the plug board 17 can be fixed by limit. Through the setting of the plug board 17, it is avoided that the material falls from the upper left side of the conveying belt 4 when it falls. Through the setting of the telescopic rod 18, it is convenient to adjust and limit the front limit plate 19 and the rear limit plate 20, and it is convenient to limit the front limit plate 19 and the rear limit plate 20 at an appropriate position to facilitate the front and rear limiting of rubber samples of different sizes and avoid the rotation of the rubber sample during conveying.

[0032] The above is only the preferred specific embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A rubber sample production and processing equipment for kneaded rubber sheets, comprising a sample collection guide groove base (1), a sample collection guide groove (2), an aluminum alloy combined frame body (3), a conveyor belt (4), a steel pallet (5), a baffle (6), a stepping motor (7), a coding machine (8), a fence (9), a square-bottom metal flange (10), a conical conveying pipe (11), a rubber sample storage cylinder (12), a storage cylinder positioning plate (13), expansion bolts (14), a slot (15), an insertion block (16), an insertion plate (17), a telescopic rod (18), a front limit plate (19), and a rear limit plate (20), characterized in that: The sample receiving guiding groove (2) is fixed on the aluminum alloy combined frame body (3) through the sample receiving guiding groove seat (1). The sample receiving guiding groove (2) adopts a conical guiding structure. The diameter of the lower conical opening of the sample receiving guiding groove (2) is slightly larger than the diameter of the rubber sample. A slot (15) is arranged on the left side of the baffle (6). An insertion block (16) is slidably inserted into the interior of the slot (15). The insertion block (16) is fixedly provided with an insertion plate (17). The baffle (6) is fixedly provided with a plurality of telescopic rods (18). One ends of the telescopic rods (18) are respectively fixedly provided with a front limiting plate (19) and a rear limiting plate (20).

2. The rubber sample production and processing equipment for a kneaded rubber sheet according to claim 1, characterized in that: A conveyor belt (4), a steel pallet (5), a baffle (6) and a stepping motor (7) are installed on the aluminum alloy combined frame body (3) to form a conveying and information coding device.

3. The rubber sample production and processing equipment for the kneaded rubber sheet according to claim 1, characterized in that: The stepping motor (7) drives the conveyor belt (4) to run. According to the fixed distance between the coding machine (8) and the sample receiving guiding groove (2), the stepping motor makes the rubber sample accurately stay at the position of the coding machine for sampling information coding. A steel pallet (5) is installed below the conveyor belt (4).

4. The rubber sample production and processing equipment for the kneaded rubber sheet according to claim 1, characterized in that: The baffle (6) is installed at the upper end of the aluminum alloy combined frame body (3) through a long slot hole.

5. The rubber sample production and processing equipment for the kneaded rubber sheet according to claim 1, characterized in that: The enclosure (9) is fixed to the upper end of the aluminum alloy combined frame body (3) by screws. The square-bottom metal flange (10) is fixed to the upper end of the enclosure (9) by screws. The conical conveying pipe (11) is located at the lower end of the square-bottom metal flange (10). A rubber sample storage cylinder (12) and a storage cylinder positioning plate (13) are arranged below the conical conveying pipe (11).

6. The rubber sample production and processing equipment for the kneaded rubber sheet according to claim 1, characterized in that: The enclosure (9) adopts a three-sided fully enclosed structure. The inclined plane structure of the square-bottom metal flange (10) and the conical structure of the conical conveying pipe (11).

7. The rubber sample production and processing equipment for kneaded rubber sheets according to claim 1, characterized in that: The storage cylinder (12) is entirely processed and manufactured from stainless steel materials. The inner diameter of the storage cylinder positioning plate (13) is the same as that of the storage cylinder (12). The installation position of the storage cylinder (12) is concentric with the conical conveying pipe (11). The storage cylinder (12) can be quickly and accurately placed at the lower end of the conical conveying pipe (11).

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