Elastic sheet array equipment
By adjusting the inclination angle of the conveyor unit using through-hole openings and telescopic motors in the shrapnel array equipment, the shrapnel accumulation and hooking problems are solved, and the array efficiency and production volume are improved.
Patent Information
- Application Number
- CN202422550088.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The existing display equipment and whole-column machines are prone to stacking shrapnel during transmission and arraying, and the shrapnel bending structure and edge corners are easily connected, affecting production efficiency and production volume per unit cycle.
A shrapnel array device is adopted, including a working base through the opening and hollow profile wheel, equipped with a telescopic motor and a conveying unit. By dynamically adjusting the inclination angle and speed of the conveying unit, the accumulation amount of shrapnel is controlled, to avoid shrapnel squeezing each other, and to improve array efficiency.
The effective dispersed display of shrapnel is realized, the shrapnel is avoided, the number of shrapnels is displayed and production efficiency per unit cycle is improved, and the safety of the part structure is protected.
Smart Images

Figure CN223175135U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to array equipment, in particular to a spring array equipment. Background Art
[0002] Display systems and alignment machines are widely used in the electronics industry. Both arrange disorganized parts according to process requirements. However, display systems offer greater flexibility in transportation, typically transporting them along a longer route, making them easier to integrate into a full production line. However, alignment machines utilize troughs on individual jigs to provide space for the alignment, resulting in slower assembly speeds and high uncertainty. The troughs on a jig are often not completely filled, impacting subsequent production, counting, and other processes. Furthermore, when using an alignment machine, the bending structures and corners of spring clips can easily intertwine, further impacting assembly speed and production efficiency.
[0003] Existing display equipment easily causes shrapnel to pile up during the transmission stage, making it impossible to disperse it and to adjust the degree of shrapnel accumulation. This accumulation affects the next step of the array operation.
[0004] For example, the prior art discloses a new type of arranging trough and arranging machine, application number CN201920700112.6, which relates to a new type of arranging trough and arranging machine, including an arranging trough body, the arranging trough body is provided with several arranging areas, and two adjacent arranging areas are separated by a partition plate, and a main receiving hopper and an auxiliary receiving hopper are sequentially provided in each arranging area, and a fixture plate is installed between the main receiving hopper and the auxiliary receiving hopper, and the structures of the fixture plates in the several arranging areas are all different. The arranging area of this scheme puts all the objects together and shakes them through vibration to make the objects stuck in the trough. When this device is used for shrapnel, it cannot improve production efficiency because the bending structure and corners of the shrapnel are easily hooked together, and the production volume per unit cycle is also very low. Utility Model Content
[0005] In order to solve the deficiencies of the above technologies, the present invention provides a shrapnel array device.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is: a shrapnel array device, comprising a working base with a through opening, a hollow outer wheel is provided on the top surface of the working base away from the through opening, an array wheel with several array positions provided on the main body is provided in the hollow space of the outer wheel, the array wheel is connected through a transmission unit located below the working base, a telescopic motor is connected through the through opening, and a transmission unit is connected to the top of the telescopic motor in a linkage manner, the transmission unit comprises a transmission base plate and a feeding channel located directly above the transmission base plate, and the channel extension direction of the feeding channel is toward the avoidance gap of the outer wheel.
[0007] Furthermore, the working base is a rectangular plate, and reinforcing ribs located below the two long sides of the working base are welded thereon, and the reinforcing ribs extend in the same length direction as the working base.
[0008] Furthermore, the telescopic motor is fixed in a starting position by a telescopic motor mounting piece located below the working base. The fork plates on both sides of the telescopic motor mounting piece are welded upward to the bottom of the working base, and the telescopic motor is fastened to a table plate between the fork plates on both sides of the telescopic motor mounting piece.
[0009] Furthermore, a telescopic abutment plate is provided on the top of the telescopic motor, and the top surface of the telescopic abutment plate is fastened to the bottom of the conveying base plate.
[0010] Furthermore, the conveying base plate and the feeding channel are extended in the same direction, and side wing plates extending in the same direction and having a length adapted to the conveying base plate are welded on both sides of the feeding channel.
[0011] Furthermore, the side wing plates and the transmission base plate are arranged parallel to each other, and the side wing plates and the transmission base plate are connected via a plurality of rubber columns.
[0012] Furthermore, the array wheel is disc-shaped, and a plurality of array positions are formed in a circular array around the axis of the array wheel. The portion of the array position located at the edge of the array wheel forms a semi-opening, and the size of the semi-opening matches the size of the avoidance gap.
[0013] Furthermore, the transmission unit includes a transmission motor installed under the working base through a transmission motor mounting part. The output end of the transmission motor is linked to a synchronous belt. The other end of the synchronous belt is connected to a transmission wheel of a synchronously linked array wheel through a transmission shaft. A tensioning wheel is also provided within the transmission stroke of the synchronous belt.
[0014] A shrapnel array device has a novel and reasonable structure. It is equipped with a separate transmission unit that can change the inclination angle to change the accumulation amount of shrapnel. The display speed of the shrapnel can be dynamically adjusted to maximize the display efficiency. During the transmission process, the shrapnel will not be squeezed and connected with each other, thus protecting the safety of the parts structure. The display effect of the shrapnel is good and the display volume per unit cycle is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the upper side structure of the present utility model.
[0016] Figure 2 It is a schematic diagram of the lower side structure of the present utility model.
[0017] Figure 3 It is a selected three-dimensional diagram of the utility model.
[0018] In the figure: 1. Working base; 2. Through hole; 3. Telescopic abutting plate; 4. Reinforcing rib; 5. Outer contour wheel; 6. Array wheel; 7. Array position; 8. Avoidance notch; 9. Semi-openning; 10. Conveyor base plate; 11. Feeding channel; 12. Flank plate; 13. Rubber column; 14. Telescopic motor; 15. Telescopic motor mounting part; 16. Driving motor; 17. Driving motor mounting part; 18. Synchronous belt; 19. Tensioning pulley; 20. Driving pulley. Detailed implementation mode
[0019] The present utility model will be further described in detail below with reference to the accompanying drawings and the detailed implementation mode.
[0020] As Figures 1-3 Collectively shown, this embodiment is about the process connection between the elastic sheet array device and the previous feeding device. Specifically, it includes a working base 1 provided with a through hole 2, and on the top surface of the side of the working base 1 far from the through hole 2, there is a hollow outer contour wheel 5. Inside the hollow space of the outer contour wheel 5, there is an array wheel 6 with a plurality of array positions 7 opened on the main body. The array wheel 6 is connected by a transmission unit located below the working base 1. A telescopic motor 14 is connected through the through hole 2, and the top of the telescopic motor 14 is linked to a transmission unit. The transmission unit includes a conveyor base plate 10 and a feeding channel 11 located directly above the conveyor base plate 10. The channel extension direction of the feeding channel 11 faces the avoidance notch 8 of the outer contour wheel 5.
[0021] After this embodiment is connected to the process of the previous feeding device, a separate transmission unit is provided. The transmission unit adds a transmission process compared with the traditional aligning machine. Therefore, there is a structural setting that can handle the alignment and stacking. The length distribution before the elastic sheet array is elongated through the path of the transmission unit, and the transmission unit is dynamically set to increase the speed at which the transmission unit actively controls the feeding and alignment of the elastic sheets. The array efficiency is improved by optimizing the stacking speed.
[0022] Embodiment 1
[0023] Preferably, as Figure 1 shown, the working base 1 is a rectangular plate. In the actual processing process, the working base 1 can be made of steel plate or aluminum alloy plate. On both long sides of the working base 1, there are welding reinforcing ribs 4 located below it. The reinforcing ribs 4 extend in the same length direction as the working base 1. It should be noted that the maximum length of the reinforcing ribs 4 is less than the maximum length of the working base 1. Therefore, the part of the working base 1 without welding the reinforcing ribs 4 can be installed on the external frame structure. The frame structure is a prior art and not a technical feature to be protected by this application. It can be understood that this structural setting is to make the installation of this embodiment stable.
[0024] The telescopic motor 14 provided in this embodiment is used to change the inclination angle of the conveying unit. It can be understood that when the inclination angle of the conveying unit is large, the feeding speed of the shrapnel under the action of gravity is faster. In order to prevent the accumulation of shrapnel feeding, the telescopic motor 14 is telescoped to reduce the inclination angle of the conveying unit, and then the sliding speed of the shrapnel under the action of gravity is slower. The specific settings are as follows:
[0025] The telescopic motor 14 is fixed at the starting position through a telescopic motor mounting member 15 located below the working base 1. The starting position of the telescopic motor 14 is the installation position of the telescopic motor 14. The two side fork plates of the telescopic motor mounting member 15 are welded upward below the working base 1. The platen between the two side fork plates of the telescopic motor mounting member 15 is tightly placed with the telescopic motor 14. As Figure 1 shown, both the telescopic motor 14 and the telescopic motor mounting member 15 are located directly below the through-opening 2. The main body part of the telescopic motor 14 passes through the through-opening 2. In this embodiment, in order to prevent foreign objects from affecting the normal operation, a covering shell is provided outside the telescopic motor 14. This is prior art.
[0026] In order to reduce the abnormal vibration of the conveying unit when the telescopic motor 14 works, the conveying base plate 10 extends in the same direction as the feeding channel 11. As Figure 3 shown, the feeding channel 11 includes a bottom surface and two side walls. Such a setting prevents the shrapnel from falling during the process of accumulated feeding, making the structure more reasonable;
[0027] Preferably, wing plates 12 extending in the same direction as the feeding channel 11 and having a length adapted to the conveying base plate 10 are welded on both sides of the feeding channel 11. The wing plates 12 are arranged parallel to the conveying base plate 10. The wing plates 12 and the conveying base plate 10 are connected by a plurality of rubber columns 13. The rubber columns 13 are prior art. Due to the existence of the rubber columns 13, the conveying base plate 10 and the bottom surface of the feeding channel 11 are spaced apart from each other and there is no abutting relationship. The rubber columns 13 absorb the vibration energy when the inclination of the conveying unit changes.
[0028] Embodiment 2
[0029] On the basis of Embodiment 1 and different from it, a telescopic abutting plate 3 is provided on the top of the telescopic motor 14. The top surface of the telescopic abutting plate 3 is tightly connected to the lower part of the conveying base plate 10. The telescopic abutting plate 3 can be made of PVC soft board, and the thickness of the telescopic abutting plate 3 can be customized according to the actual situation. The setting of the telescopic abutting plate 3 reduces the abnormal vibration between the telescopic motor 14 and the conveying base plate 10.
[0030] As Figure 1 、 3As shown in common, Embodiment 1 and Embodiment 2 also have the common configuration that the array wheel 6 is disc-shaped, and a plurality of array positions 7 are formed in a circular array around the axis of the array wheel 6. In this embodiment, the number of array positions 7 is five, which is only a display of the configuration form. Those skilled in the art can open a different number of array positions 7 according to the required number of arrays.
[0031] Specifically, such as Figure 1 As shown, the portion of the array position 7 located at the edge of the array wheel 6 forms a half opening 9 , and the size of the half opening 9 matches the size of the avoidance gap 8 .
[0032] On this basis, the transmission unit includes a transmission motor 16 installed under the work base 1 through a transmission motor mounting part 17. The output end of the transmission motor 16 is linked to a synchronous belt 18. The other end of the synchronous belt 18 is connected to the transmission wheel 20 of the synchronously linked array wheel 6 through a transmission shaft. A tensioning pulley 19 is also provided within the transmission stroke of the synchronous belt 18.
[0033] That is to say, under the action of the power source provided by the transmission motor 16, the kinetic energy is finally transmitted to the array wheel 6 to rotate inside the outer wheel 5, and when the end of the feeding channel 11 is docked with the avoidance gap 8, several array positions 7 are docked with the avoidance gap 8 and the end of the feeding channel 11 one by one under the action of the rotation of the array wheel 6. During docking, the shrapnel transmitted on the feeding channel 11 slides into the array position 7 under the action of gravity. Due to the limitation of the shape and space of the array position 7, multiple shrapnel will not fall into the array position 7 together. When there are too many shrapnel accumulated in the feeding channel 11, the inclination of the feeding channel 11 is changed by the telescopic motor 14, thereby changing the speed at which the shrapnel slides down; when several array positions 7 in the array wheel 6 have displayed the shrapnel, the inclination of the feeding channel 11 is changed by the telescopic motor 14 to be parallel to the horizontal plane or at a negative angle to prevent the shrapnel to be displayed from continuing to slide toward the array wheel 6. The displayed shrapnel can be fed later or a new array wheel 6 can be replaced, which is not limited in this application.
[0034] The present application discloses a shrapnel array device with a novel and reasonable structure. It is equipped with a separate transmission unit that can change the inclination angle to change the accumulation amount of the shrapnel. It can dynamically adjust the display speed of the shrapnel to maximize the display efficiency. During the transmission process, the shrapnel will not be squeezed and connected with each other, thereby protecting the safety of the parts structure. The display effect of the shrapnel is good, and the display volume per unit cycle is high.
[0035] The above-mentioned implementation manner is not a limitation of the present invention, and the present invention is not limited to the above-mentioned examples. Any changes, modifications, additions or substitutions made by technicians in this technical field within the scope of the technical solution of the present invention also fall within the scope of protection of the present invention.
Claims
1. A shrapnel array device, characterized in that: It includes a working base (1) with a through hole (2) opened therein. On the top surface of the working base (1) on the side away from the through hole (2), a hollow outer contour wheel (5) is provided. Inside the hollow space of the outer contour wheel (5), an array wheel (6) with a plurality of array positions (7) opened on the main body is provided. The array wheel (6) is drivingly connected through a transmission unit located below the working base (1). A telescopic motor (14) is connected through the through hole (2). The top of the telescopic motor (14) is linked to a transmission unit. The transmission unit includes a transmission base plate (10) and a feeding channel (11) located directly above the transmission base plate (10). The channel extension direction of the feeding channel (11) faces the avoidance notch (8) of the outer contour wheel (5).
2. The shrapnel array device according to claim 1, wherein: The working base (1) is a rectangular plate. Reinforcing ribs (4) are welded to the two long sides of the working base (1) below it, and the reinforcing ribs (4) extend in the same length direction as the working base (1).
3. The shrapnel array device according to claim 1, wherein: The telescopic motor (14) is fixed at its starting position through a telescopic motor mounting member (15) located below the working base (1). The two fork plates on both sides of the telescopic motor mounting member (15) are welded upward below the working base (1), and the platform plate between the two fork plates on both sides of the telescopic motor mounting member (15) tightly places the telescopic motor (14).
4. The shrapnel array device according to claim 3, characterized in that: A telescopic abutting plate (3) is provided on the top of the telescopic motor (14), and the top surface of the telescopic abutting plate (3) is tightly connected to the lower part of the transmission base plate (10).
5. The shrapnel array device according to claim 1, wherein: The transmission base plate (10) is arranged to extend in the same direction as the feeding channel (11). Side wing plates (12) that extend in the same direction as the feeding channel (11) and have a length adapted to the transmission base plate (10) are welded to both sides of the feeding channel (11).
6. The shrapnel array device according to claim 5, characterized in that: The side wing plates (12) are arranged parallel to the transmission base plate (10), and the side wing plates (12) and the transmission base plate (10) are connected through a plurality of rubber columns (13).
7. The shrapnel array device according to claim 1, characterized in that: The array wheel (6) is in a disc shape. A plurality of array positions (7) are formed in a circular array around the axis of the array wheel (6). The part of the array position (7) located at the edge of the array wheel (6) forms a semi-open mouth (9), and the opening size of the semi-open mouth (9) matches the size of the avoidance notch (8).
8. The shrapnel array device according to claim 1, wherein: The transmission unit includes a transmission motor (16) installed below the working base (1) through a transmission motor mounting member (17). The output end of the transmission motor (16) is linked to a synchronous belt (18). The other end of the synchronous belt (18) is drivingly connected to a transmission wheel (20) that synchronously drives the array wheel (6) through a transmission shaft. A tensioning wheel (19) is also provided within the transmission stroke of the synchronous belt (18).
Citation Information
Patent Citations
Novel arraying trough and arraying machine
CN210213950U