Slitting copper foil tape air swelling shaft detection support
By designing a slicing copper foil belt reel gas expansion shaft detection bracket, the problem of off-line detection is solved, the productivity and production efficiency of the slicing machine are improved, and effective detection of the gas expansion shaft is achieved.
Patent Information
- Application Number
- CN202421821739.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the production process of electrolytic copper foil, the efficiency and crop rate of the slitting stage are affected by inconvenience of detection outside the axle of the copper foil tape reel, resulting in a production bottleneck.
A slitting copper foil belt reel air-scaling shaft detection bracket is designed, including a base frame, column, support frame, bearing limit seat and rubber casters. Combined with air-tight detection and bearing capacity detection mechanism, the off-line detection of the air-scaling shaft is realized.
Through the design of high and low difference double stations and the application of the detection mechanism, the productivity and production efficiency of the slitting machine are improved, and the effective air tightness and bearing capacity of the air-swelling shaft are detected.
Smart Images

Figure CN223175435U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of auxiliary equipment for electrolytic copper foil production, and particularly relates to a slitting copper foil roll air shaft detection bracket. Background Technique
[0002] In the current rapid development of the electronic information industry, electrolytic copper foil is known as the "neural network" for signal and power transmission and communication in electronic products. The manufacturing process of electrolytic copper foil is generally: raw material treatment → copper melting → copper foil production → slitting → packing. In the busy production process of electrolytic copper foil, the bottleneck in production is in the slitting stage. Currently, one slitting machine corresponds to four copper foil production machines. In the slitting stage, processes such as sampling inspection of products and simple packing and weighing are also required, which seriously affects the slitting efficiency of copper foil and the operating rate of the slitting machine. In order to avoid this problem and improve the operating rate of the slitting machine, off-line inspection of copper foil coils is proposed in the production process. For this reason, we propose a slitting copper foil roll air shaft detection bracket. Content of the Utility Model
[0003] The utility model provides a slitting copper foil roll air shaft detection bracket, aiming to solve the problem that the air shaft of the copper foil roll on the slitting machine is not convenient for off-line detection proposed in the above background technique.
[0004] To solve the above problems, the utility model is realized as follows. A slitting copper foil roll air shaft detection bracket includes: a bottom frame; two first columns symmetrically and fixedly installed at both ends on one side of the bottom frame; two second columns symmetrically and fixedly installed at both ends on the other side of the bottom frame; a plurality of support frames fixedly installed on the bottom frame, and the plurality of support frames are respectively connected to the first columns and the second columns; four bearing limit seats respectively fixedly installed at the tops of the first columns and the second columns, and the bearing limit seats are used for placing the slitting copper foil roll air shaft; rubber casters arranged at the bottom of the bottom frame; an airtightness detection mechanism arranged on the bottom frame, and the airtightness detection mechanism is used for detecting the airtightness of the slitting copper foil roll air shaft; a bearing capacity detection mechanism arranged on one side of the bottom frame, and the bearing capacity detection mechanism is used for detecting the bearing capacity of the slitting copper foil roll air shaft.
[0005] Preferably, the airtightness detection mechanism includes: a mounting plate fixedly installed between the first columns and the second columns on one side; an air pump fixedly connected to the mounting plate; an inflation pipe arranged at the air outlet end of the air pump, and the inflation pipe is used for inflating the slitting copper foil roll air shaft, and a controller is arranged on the mounting plate, and the controller is used for controlling the air pump.
[0006] Preferably, the bearing capacity detection mechanism includes: a mounting frame vertically arranged outside the first column and the second column on the other side; a first telescopic rod fixedly installed on the top of the mounting frame, with a mounting shell fixedly installed on the output shaft of the first telescopic rod, and a pressure sensor fixedly installed inside the mounting shell; a force application frame slidably arranged at the bottom of the mounting shell, and the force application frame is used to apply force and pressure to the slitting copper foil roll air shaft.
[0007] Preferably, a clamping mechanism is arranged on the force application frame, and the clamping mechanism is used to clamp and fix the slitting copper foil roll air shaft. The clamping mechanism includes: two second telescopic rods fixedly installed on two inner side walls of the force application frame; two clamping rings respectively fixedly installed on the output shafts of the two second telescopic rods, and the clamping rings are used to clamp and fix the slitting copper foil roll air shaft.
[0008] Preferably, a moving mechanism for moving and adjusting the use position of the bearing capacity detection mechanism is arranged on the other side of the first column and the second column. The moving mechanism includes: a connecting frame fixedly installed on the other side of the first column and the second column; a driving motor fixedly installed on the outer wall of one side of the connecting frame; a lead screw rotatably installed on the connecting frame, with one end of the lead screw fixedly connected to the output shaft of the driving motor; a mounting block threadedly sleeved on the lead screw, and a placing frame extending upward is fixedly installed on the mounting block, and the placing frame is connected to the mounting frame.
[0009] Preferably, an adjusting mechanism is arranged on the placing frame, and the adjusting mechanism is used to adjust the use direction of the bearing capacity detection mechanism. The adjusting mechanism includes: a servo motor fixedly installed on the placing frame; a mounting shaft rotatably installed on the placing frame, with one end of the mounting shaft fixedly connected to the output shaft of the servo motor, and the mounting shaft is fixedly connected to the mounting frame.
[0010] Preferably, a sliding groove is formed at the top of the placing frame, the sliding groove is annularly arranged, and a plurality of sliding blocks are fixedly installed on the mounting frame, and all the sliding blocks are slidably connected to the sliding groove.
[0011] Compared with the related art, the slitting copper foil roll air shaft detection bracket provided by the present utility model has the following beneficial effects:
[0012] Compared with the prior art, the slitting copper foil roll air shaft detection bracket provided by this solution:
[0013] The main body of the bracket is formed by the base frame, column one, column two, support frame, bearing limit seat and rubber caster, which can well place and support the air expansion shaft for slitting copper foil tape. Under the effect of the height difference between column one and column two, a high-low difference double-station design is realized to improve space utilization. The air tightness detection mechanism can be used to detect the air tightness of the air expansion shaft for slitting copper foil tape to detect whether there is any air leakage in the air expansion shaft for slitting copper foil tape. The bearing capacity detection mechanism can be used to detect the bearing capacity of the air expansion shaft for slitting copper foil tape. During the entire operation, the air expansion shaft for slitting copper foil tape can be well tested externally, thereby improving the utilization rate of the slitting machine and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of a pneumatic shaft detection bracket for slitting copper foil rolls provided by the utility model;
[0015] Figure 2 This is a front view structural diagram of the present utility model;
[0016] Figure 3 This is a schematic diagram of the front cross-sectional structure of the present utility model;
[0017] Figure 4 This is a schematic diagram of the assembly of the base frame, column 1, column 2, support frame, support limit seat and rubber casters in the utility model;
[0018] Figure 5 for Figure 3 Schematic diagram of the enlarged structure of part A shown in FIG;
[0019] Figure 6 for Figure 3 Schematic diagram of the enlarged structure of part B shown in FIG;
[0020] Figure 7 This is a side structural diagram of the second telescopic rod and the clamping ring in the present invention;
[0021] Figure 8 It is a schematic diagram of the three-dimensional structure of the bearing limit seat in the utility model.
[0022] Figure numerals: 1, base frame; 2, column one; 3, column two; 4, support frame; 5, bearing limit seat; 6, rubber caster; 7, air pump; 8, inflation tube; 9, mounting frame; 10, first telescopic rod; 11, mounting shell; 12, pressure sensor; 13, force frame; 14, second telescopic rod; 15, clamping ring; 16, connecting frame; 17, drive motor; 18, screw rod; 19, mounting block; 20, placement frame; 21, servo motor; 22, mounting shaft. DETAILED DESCRIPTION
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the description of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the description and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order; the orientation or positional relationship indicated by the terms "inside", "outside", "left", "right" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in connection with the embodiments can be included in at least one embodiment of this application. The phrase appearing in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0025] An embodiment of this utility model provides a slitting copper foil roll air shaft detection bracket, as Figure 1-8 shown. The slitting copper foil roll air shaft detection bracket includes: a bottom frame 1; two first columns 2 symmetrically and fixedly installed at both ends of one side of the bottom frame 1; two second columns 3 symmetrically and fixedly installed at both ends of the other side of the bottom frame 1; a plurality of support frames 4 fixedly installed on the bottom frame 1, and the plurality of support frames 4 are respectively connected to the first columns 2 and the second columns 3; four bearing limit seats 5 respectively fixedly installed at the tops of the first columns 2 and the second columns 3, and the bearing limit seats 5 are used for placing the slitting copper foil roll air shaft; rubber casters 6 arranged at the bottom of the bottom frame 1; an airtightness detection mechanism arranged on the bottom frame 1, and the airtightness detection mechanism is used for detecting the airtightness of the slitting copper foil roll air shaft; a bearing capacity detection mechanism arranged on one side of the bottom frame 1, and the bearing capacity detection mechanism is used for detecting the bearing capacity of the slitting copper foil roll air shaft.
[0026] In this embodiment, a bracket body is formed by a chassis 1, a first column 2, a second column 3, a support frame 4, a bearing limit seat 5 and rubber casters 6. The heights of the first column and the second column are different, which can well place and support the slitting copper foil roll air shaft. Moreover, under the action of the height difference between the first column 2 and the second column 3, a double-station design with a height difference is realized, improving the space utilization rate, thereby facilitating the corresponding off-line detection operation of the slitting copper foil roll air shaft. The airtightness detection mechanism can detect the airtightness of the slitting copper foil roll air shaft to check whether there is air leakage in the slitting copper foil roll air shaft. The bearing capacity detection mechanism can detect the bearing capacity of the slitting copper foil roll air shaft. During the whole operation process, the off-line detection operation of the slitting copper foil roll air shaft can be well carried out, improving the operating rate of the slitter and the production efficiency.
[0027] In a further preferred embodiment of the present invention, the airtightness detection mechanism includes: a mounting plate fixedly installed between the first column 2 and the second column 3 on one side; an air pump fixedly connected to the mounting plate; a charging pipe 8 provided at the air outlet end of the air pump 7, and the charging pipe 8 is used to inflate the slitting copper foil roll air shaft. A controller is provided on the mounting plate, and the controller is used to control the air pump 7.
[0028] In this embodiment, when using the airtightness detection mechanism, the charging pipe 8 is aligned with the air nozzle on the slitting copper foil roll air shaft, and then the air pump 7 is started to inflate the slitting copper foil roll air shaft. The pressure is observed through the pressure gauge on the controller (a pressure gauge is provided on the controller). If the pressure indicated by the pressure gauge continues to drop, it means that there is an air leakage phenomenon in the air shaft, otherwise it is normal.
[0029] In a further preferred embodiment of the present invention, the bearing capacity detection mechanism includes: a mounting frame 9 vertically arranged outside the first column 2 and the second column 3 on the other side; a first telescopic rod 10 fixedly installed at the top of the mounting frame 9, and an installation shell 11 is fixedly installed on the output shaft of the first telescopic rod 10. A pressure sensor 12 is fixedly installed inside the installation shell 11; a force application frame 13 is slidably arranged at the bottom of the installation shell 11, and the force application frame 13 is used to apply force and pressure to the slitting copper foil roll air shaft.
[0030] In this embodiment, when using the bearing capacity testing mechanism, when performing the bearing capacity test on the slitting copper foil roll air shaft on the first column 2, the adjusting mechanism is started through the operator (a controller is arranged on one side of the device) to adjust the force application frame 13 to the side where the slitting copper foil roll air shaft is placed. Then, the moving mechanism is started through the controller to drive the force application frame 13 to move above the slitting copper foil roll air shaft on the first column 2. Then, the first telescopic rod 10 is started through the operator to drive the force application frame 13 to move downward. Immediately, the clamping mechanism is started to clamp and fix the slitting copper foil roll air shaft placed on the first column 2. Then, the first telescopic rod 10 is started through the operator to drive the force application frame 13 to apply downward force and pressure. The pressure sensor 12 can display the pressure borne by the slitting copper foil roll air shaft. Then, by checking the deformation condition of the slitting copper foil roll air shaft, the bearing capacity of the slitting copper foil roll air shaft can be measured. When it is necessary to perform the bearing capacity test on the slitting copper foil roll air shaft on the second column 3, the force application frame 13 can be adjusted above the slitting copper foil roll air shaft placed on the second column 3 through the moving mechanism and the adjusting mechanism.
[0031] In a further preferred embodiment of the present invention, a clamping mechanism is arranged on the force application frame 13. The clamping mechanism is used to clamp and fix the slitting copper foil roll air shaft. The clamping mechanism includes: two second telescopic rods 14 fixedly installed on two inner side walls of the force application frame 13; two clamping rings 15 respectively fixedly installed on the output shafts of the two second telescopic rods 14. The clamping rings 15 are used to clamp and fix the slitting copper foil roll air shaft.
[0032] In this embodiment, when performing the bearing capacity test on the slitting copper foil roll air shaft, the two second telescopic rods 14 are started through the operator to drive the two clamping rings 15 to move relatively, so that the slitting copper foil roll air shaft can be clamped and fixed, facilitating the bearing capacity test of the slitting copper foil roll air shaft.
[0033] In a further preferred embodiment of the present invention, a moving mechanism for moving and adjusting the use position of the bearing capacity testing mechanism is arranged on the other sides of the first column 2 and the second column 3. The moving mechanism includes: a connecting frame 16 fixedly installed on the other sides of the first column 2 and the second column 3; a driving motor 17 fixedly installed on the outer wall of one side of the connecting frame 16; a lead screw 18 rotatably installed on the connecting frame 16. One end of the lead screw 18 is fixedly connected to the output shaft of the driving motor 17; a mounting block 19 threadedly sleeved on the lead screw 18. An upward extending placement frame 20 is fixedly installed on the mounting block 19. The placement frame 20 is connected to the mounting frame 9.
[0034] In this embodiment, when it is necessary to adjust the use position of the bearing capacity testing mechanism, the driving motor 17 is started through the operator to drive the lead screw 18 to rotate. A limiting rod is fixedly installed on the connecting frame 16, and the limiting rod is slidably connected to the mounting block 19. The limiting rod is used to limit the mounting block 19, so that the lead screw 18 can stably drive the placement rack 20 on the mounting block 19 to move, thereby adjusting the use position of the force application frame 13, so as to facilitate the bearing capacity test of the slitting copper foil roll air shaft placed on the first column 2 and the second column 3.
[0035] In a further preferred embodiment of the present invention, an adjustment mechanism is provided on the placement rack 20. The adjustment mechanism is used to adjust the use direction of the bearing capacity testing mechanism. The adjustment mechanism includes: a servo motor 21 fixedly installed on the placement rack 20; a mounting shaft 22 rotatably installed on the placement rack 20. One end of the mounting shaft 22 is fixedly connected to the output shaft of the servo motor 21, and the mounting shaft 22 is fixedly connected to the mounting frame 9.
[0036] In this embodiment, after the bearing capacity test of the slitting copper foil roll air shaft is completed, the servo motor 21 is started through the operator to drive the mounting shaft 22 to rotate, so as to adjust the force application frame 13 to one side of the slitting copper foil roll air shaft during adjustment, thereby facilitating the disassembly and replacement of the slitting copper foil roll air shaft and avoiding interference.
[0037] In a further preferred embodiment of the present invention, a chute is opened at the top of the placement rack 20. The chute is annularly arranged, and a plurality of sliders are fixedly installed on the mounting frame 9. All the plurality of sliders are slidably connected to the chute.
[0038] In this embodiment, the mutual cooperation of the chute and the slider can improve the connection stability between the mounting frame 9 and the placement rack 20.
[0039] To sum up, compared with the related technology, the bracket body is formed by the chassis 1, the first column 2, the second column 3, the support frame 4, the bearing limit seat 5 and the rubber casters 6, which can well place and support the slitting copper foil roll air shaft. And under the action of the height difference between the first column 2 and the second column 3, a double-station design with a height difference is realized, improving the space utilization rate. The airtight detection mechanism can detect the airtightness of the slitting copper foil roll air shaft to check whether there is air leakage in the slitting copper foil roll air shaft. The bearing capacity testing mechanism can detect the bearing capacity of the slitting copper foil roll air shaft. During the whole operation process, the external detection operation of the slitting copper foil roll air shaft can be well carried out, improving the operating rate of the slitter and the production efficiency.
[0040] In several embodiments provided by this application, it should be understood that the disclosed device can be implemented in other ways.
[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative efforts, combine, add or delete the features in the embodiments of the present invention according to the circumstances or make other adjustments, so as to obtain different technical solutions that essentially do not depart from the concept of the present invention, and these technical solutions also fall within the scope of protection of the present invention.
Claims
1. A slitting copper foil roll air shaft detection bracket, characterized in that, Including: The chassis; Two first columns symmetrically and fixedly installed at both ends on one side of the chassis; two second columns symmetrically and fixedly installed at both ends on the other side of the chassis; a plurality of support frames fixedly installed on the chassis, and the plurality of support frames are respectively connected to the first columns and the second columns; four bearing limit seats fixedly installed at the tops of the first columns and the second columns respectively, and the bearing limit seats are used for placing the slitting copper foil roll air shaft; rubber casters arranged at the bottom of the chassis; an airtight detection mechanism arranged on the chassis, and the airtight detection mechanism is used for detecting the airtightness of the slitting copper foil roll air shaft; a bearing capacity detection mechanism arranged on one side of the chassis, and the bearing capacity detection mechanism is used for detecting the bearing capacity of the slitting copper foil roll air shaft.
2. The slitting copper foil roll air shaft detection bracket according to claim 1, characterized in that The airtightness detection mechanism includes: a mounting plate fixedly installed between the first columns on one side; an air pump fixedly connected to the mounting plate; an inflation pipe arranged at the air outlet end of the air pump, and the inflation pipe is used for inflating the slitting copper foil roll air shaft, and a controller is arranged on the mounting plate, and the controller is used for controlling the air pump.
3. The slitting copper foil roll air shaft detection bracket according to claim 1, characterized in that, The bearing capacity detection mechanism includes: a mounting frame vertically arranged outside the first columns and the second columns on the other side; a first telescopic rod fixedly installed at the top of the mounting frame, and a mounting shell is fixedly installed on the output shaft of the first telescopic rod, and a pressure sensor is fixedly installed in the mounting shell; a force application frame slidably arranged at the bottom of the mounting shell, and the force application frame is used for applying force and pressure to the slitting copper foil roll air shaft.
4. The slitting copper foil roll air shaft detection bracket according to claim 3, wherein A clamping mechanism is arranged on the force application frame, and the clamping mechanism is used for clamping and fixing the slitting copper foil roll air shaft. The clamping mechanism includes: two second telescopic rods fixedly installed on two inner side walls of the force application frame; two clamping rings respectively fixedly installed on the output shafts of the two second telescopic rods, and the clamping rings are used for clamping and fixing the slitting copper foil roll air shaft.
5. The slitting copper foil roll air shaft detection bracket according to claim 3, characterized in that, A moving mechanism for moving and adjusting the use position of the bearing capacity detection mechanism is arranged on the other side of the first columns and the second columns. The moving mechanism includes: a connecting frame fixedly installed on the other side of the first columns and the second columns; a driving motor fixedly installed on the outer wall of one side of the connecting frame; a lead screw rotatably installed on the connecting frame, and one end of the lead screw is fixedly connected to the output shaft of the driving motor; a mounting block threadedly sleeved on the lead screw, and a placing frame extending upward is fixedly installed on the mounting block, and the placing frame is connected to the mounting frame.
6. The slitting copper foil roll air shaft detection bracket according to claim 5, characterized in that, An adjusting mechanism for adjusting the use direction of the bearing capacity detection mechanism is arranged on the placing frame. The adjusting mechanism includes: a servo motor fixedly installed on the placing frame; a mounting shaft rotatably installed on the placing frame, and one end of the mounting shaft is fixedly connected to the output shaft of the servo motor, and the mounting shaft is fixedly connected to the mounting frame.
7. The slitting copper foil roll air shaft detection bracket according to claim 5, wherein A chute is formed at the top of the placement rack. The chute is annularly arranged. A plurality of sliders are fixedly installed on the mounting rack, and all of the plurality of sliders are slidably connected to the chute.