Novel steel wire rope winding device

Abstract

The utility model discloses a novel steel wire rope winding device, and belongs to the technical field of steel wire rope winding. The novel steel wire rope winding device comprises a base, a device body is fixedly installed at the top of the base, a control box is fixedly installed at the top of the device body, a winding roller is rotationally connected to one side of the device body, a rust removal mechanism is arranged at the top of the base, and an oil coating mechanism is arranged on one side of the device body. The output end of a starting motor drives a rotating rod to rotate, a first gear is fixedly connected with the rotating rod, so that the rotating rod rotates to drive the first gear to rotate, a second gear rotates to drive a first circular ring to rotate, a steel wire brush brushes the outer surface of a steel wire rope, and then a rust layer on the outer surface of the steel wire rope is treated; therefore, the steel wire rope is prevented from being damaged in the winding process, the strength of the steel wire rope is weakened, the steel wire rope is prevented from accelerating abrasion and aging, and the risk of breakage of the steel wire rope in the winding operation process is reduced.

Description

Technical Field

[0001] This application relates to the technical field of wire rope winding, and particularly to a new wire rope winding device. Background Art

[0002] A wire rope straightening machine is a device used to restore the bending and deformation of wire ropes. It mainly consists of a feeding device, a straightening device, a transmission system, a control system, etc., and makes the wire rope straight through mechanical action. The straightening device is the key, usually composed of multiple groups of rollers with adjustable roller spacing and adjustable rotation speed to achieve better straightening effect.

[0003] A patent with the publication number CN106586702A discloses a new wire rope winding device for wire rope winding, which is characterized in that it includes a base, a rotating shaft, a clamping device and a driving motor. The rotating shaft and the clamping device are installed on the base, the driving motor is connected to the rotating shaft and drives the rotating shaft to rotate, the wire rope is wound on the rotating shaft, and the end of the wire rope is fixed by the clamping device. The design of the present invention is novel, easy to use, and has high winding efficiency, and has the value of popularization and use.

[0004] However, the above technical solutions have the following defects:

[0005] (1) In the prior art, wire rope winding operations are usually directly carried out on the wire rope. However, the long-term use or storage of the wire rope will cause rust on the outer surface of the wire rope. When winding the wire rope, it is easy to cause damage to the wire rope during the winding process. These rust layers will weaken the strength of the wire rope, accelerate its wear and aging. The rust will reduce the tensile strength and toughness of the wire rope, increase the risk of its fracture, and thus make the winding operation inconvenient.

[0006] (2) At the same time, in the prior art, it is impossible to brush oil on the outer surface of the wire rope after rust removal, so that the rust-removed wire rope cannot be isolated from the direct contact of air and moisture, resulting in further rusting and corrosion of the wire rope, thereby reducing the service life of the wire rope. At the same time, the friction between the outer surface of the wire rope without brushing oil and components such as pulleys and winding rollers will cause damage to the device body, and thus reduce the service life of the device body and the winding roller. Utility Model Content

[0007] An object of this application is to remove rust from the outer surface of the wire rope to be wound, so that the wire rope is oiled again after rust removal, thereby effectively improving the service life of the wire rope and at the same time improving the service life of the device body.

[0008] To achieve the above objectives, the technical solution adopted in this application is as follows: a novel wire rope winding device, including a base, on the top of the base is fixedly installed a device body, on the top of the device body is fixedly installed a control box, on one side of the device body is rotatably connected a winding roller, on the top of the base is provided a rust removal mechanism, and on one side of the device body is provided an oiling mechanism.

[0009] Preferably, the rust removal mechanism includes a rotating rod that penetrates the bottom of the base and extends to the top of the base for rotational connection. One end of the rotating rod is fixedly connected to a motor fixedly connected to the bottom of the base. On one side of the device body is fixedly connected a fixed rod. Inside the inner wall of the fixed rod is rotatably connected a first ring. The other end of the rotating rod is fixedly connected to a first gear. On one side of the first ring is fixedly connected a second gear. The second gear is meshed with the first gear. Inside the inner wall of the first ring is fixedly connected a wire brush.

[0010] Preferably, on the top of the base is fixedly connected a round hole cover. The inner wall of the round hole cover is rotatably connected to the outer surface of the rotating rod.

[0011] Preferably, on the outer surface of the rotating rod is fixedly connected a fan blade. The inner wall of the round hole cover penetrates and extends to the top of the round hole cover and is fixedly connected with a ventilation pipe.

[0012] Preferably, one end of the ventilation pipe is fixedly connected to a second ring communicated with the inner wall of the ventilation pipe. The second ring is rotatably connected with the first ring. On the outer surface of the first ring are provided a number of rectangular holes.

[0013] Preferably, the oiling mechanism includes a connecting rod fixedly connected to one side of the device body. Inside the inner wall of the connecting rod is fixedly connected a third ring. Inside the inner wall of the third ring is fixedly connected a sponge block. On one side of the fixed rod is fixedly connected an airbag. Inside the inner wall of the airbag is fixedly connected a spring telescopic rod. The inner wall of the airbag penetrates and extends to the inner wall of the third ring and is fixedly connected with a connecting pipe. On the outer surface of the first ring is fixedly connected a cam.

[0014] Preferably, one end of the connecting pipe is fixedly installed with a first one-way valve. The top of the airbag penetrates the inner wall of the airbag and is fixedly installed with a second one-way valve.

[0015] Compared with the prior art, the beneficial effects of this application are as follows:

[0016] (1) The output end of the starting motor drives the rotating rod to rotate. Since the first gear is fixedly connected to the rotating rod, the rotation of the rotating rod drives the first gear to rotate, which in turn drives the second gear to rotate and the first ring to rotate, causing the wire brush to brush the outer surface of the wire rope. As a result, the rust layer on the outer surface of the wire rope is removed, preventing damage to the wire rope during the winding process, weakening the strength of the wire rope, avoiding accelerated wear and aging of the wire rope, and reducing the risk of breakage of the wire rope during the winding operation.

[0017] (2) During the rotation of the rotating rod, the fan blades are driven to rotate, enabling the fan blades to suck air through the round holes on the round hole cover into the inner cavity of the round hole cover. The inhaled air then enters the inner cavity of the second ring through the ventilation pipe, and the air can enter the inside of the first ring through the rectangular holes, thereby blowing the removed rust and dust, preventing the rust and dust from adhering to the outer surface of the wire rope, and thus avoiding the wire rope from rusting again.

[0018] (3) Since the rotation of the first ring drives the cam to rotate, the cam can intermittently squeeze the air bag. As a result, the lubricating oil placed in the air bag can enter the connecting pipe under the action of the first one-way valve and then enter the sponge block through the connecting pipe. After rust removal, the wire rope can be oiled on its outer surface during the winding movement, reducing the friction between the outer surface of the wire rope and components such as the winding roller, reducing the loss of the device body, isolating the direct contact of air and moisture at the same time, avoiding further rusting and corrosion of the wire rope, and increasing the service life of the wire rope. Description of the Drawings

[0019] Figure 1 is the overall three-dimensional schematic diagram proposed by the present utility model;

[0020] Figure 2 is the structural schematic diagram of the device body proposed by the present utility model;

[0021] Figure 3 is the explosion effect schematic diagram of the rust removal mechanism proposed by the present utility model;

[0022] Figure 4 is the sectional structural schematic diagram of the oiling mechanism proposed by the present utility model;

[0023] In the figure: 1, base; 2, device body; 3, control box; 4, winding roller; 5, rust removal mechanism; 51, rotating rod; 52, motor; 53, fixed rod; 54, first ring; 55, first gear; 56, second gear; 57, wire brush; 58, round hole cover; 59, fan blade; 510, rectangular hole; 511, second ring; 512, ventilation pipe; 6, oiling mechanism; 61, connecting rod; 62, third ring; 63, sponge block; 64, connecting pipe; 65, cam; 66, airbag; 67, first one-way valve; 68, spring telescopic rod; 69, second one-way valve. Detailed implementation manners

[0024] Next, in combination with the detailed implementation manners, the present application will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined with each other to form new embodiments.

[0025] In the description of the present application, it should be noted that for orientation terms, such as terms "center", "horizontal", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the orientation and position relationships indicated are based on the orientation or position relationships shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of the present application.

[0026] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence.

[0027] The terms "including" and "having" in the description and claims of the present application, and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or are inherent to these processes, methods, products or devices.

[0028] The prior art has the following defects:

[0029] (1)In the prior art, the wire rope is usually directly wound. However, the long-term use or storage of the wire rope will cause rust on the outer surface of the wire rope. When the wire rope is wound, it is easy to damage the wire rope during the winding process. These rust layers will weaken the strength of the wire rope, accelerate its wear and aging. The rust will reduce the tensile strength and toughness of the wire rope, increase the risk of its fracture, and thus make the winding operation inconvenient.

[0030] (2)At the same time, in the prior art, it is impossible to brush oil on the outer surface of the wire rope after rust removal, so that the wire rope after rust removal cannot isolate the direct contact of air and moisture, resulting in further rusting and corrosion of the wire rope, thereby reducing the service life of the wire rope. At the same time, the friction between the unbrushed outer surface of the wire rope and components such as pulleys and winding rollers will cause damage to the device body, and thus reduce the service life of the device body and the winding roller.

[0031] As an improvement, as Figures 1 to 4 shown, the preferred embodiment of the present application is:

[0032] A new type of wire rope winding device includes a base 1. A device body 2 is fixedly installed on the top of the base 1. A control box 3 is fixedly installed on the top of the device body 2. A winding roller 4 is rotatably connected to one side of the device body 2. A rust removal mechanism 5 is arranged on the top of the base 1. An oil coating mechanism 6 is arranged on one side of the device body 2.

[0033] As Figure 3 shown, in this embodiment, the rust removal mechanism 5 includes a rotating rod 51 that penetrates the bottom of the base 1 and extends to the top of the base 1 and is rotatably connected. One end of the rotating rod 51 is fixedly connected to a motor 52 fixedly connected to the bottom of the base 1. One side of the device body 2 is fixedly connected to a fixed rod 53. The inner wall of the fixed rod 53 is rotatably connected to a first ring 54. The other end of the rotating rod 51 is fixedly connected to a first gear 55. One side of the first ring 54 is fixedly connected to a second gear 56. The second gear 56 is meshed with the first gear 55. A wire brush 57 is fixedly connected to the inner wall of the first ring 54.

[0034] Specifically, by starting the output end of the motor 52 to drive the rotating rod 51 to rotate, since the first gear 55 is fixedly connected to the rotating rod 51, the rotation of the rotating rod 51 drives the first gear 55 to rotate, so that the second gear 56 rotates to drive the first ring 54 to rotate, and the wire brush 57 brushes the outer surface of the wire rope, thereby processing the rust layer on the outer surface of the wire rope, avoiding damage to the wire rope during the winding process, weakening the strength of the wire rope, avoiding accelerating its wear and aging, and reducing the risk of fracture of the wire rope during the winding operation.

[0035] As Figure 3As shown in the figure, in this embodiment, a round hole cover 58 is fixedly connected to the top of the base 1. The inner wall of the round hole cover 58 is rotatably connected to the outer surface of the rotating rod 51. A fan blade 59 is fixedly connected to the outer surface of the rotating rod 51. The inner wall of the round hole cover 58 penetrates and extends to the top of the round hole cover 58 and is fixedly connected with a ventilation pipe 512. One end of the ventilation pipe 512 is fixedly connected with a second ring 511 communicating with the inner wall of the ventilation pipe 512. The second ring 511 is rotatably connected with the first ring 54. A plurality of rectangular holes 510 are formed on the outer surface of the first ring 54.

[0036] Specifically, during the rotation of the rotating rod 51, the fan blade 59 is driven to rotate, so that the fan blade 59 can suck air through the round holes on the round hole cover 58 into the inner cavity of the round hole cover 58. The inhaled air will enter the inner cavity of the second ring 511 through the ventilation pipe 512, and the air can enter the inside of the first ring 54 through the rectangular holes 510, so as to blow the rust and dust removed, so that the rust and dust cannot adhere to the outer surface of the steel wire rope, and further prevent the steel wire rope from rusting again.

[0037] As Figure 3 and Figure 4 shown in the figure, in this embodiment, the oiling mechanism 6 includes a connecting rod 61 fixedly connected to one side of the device body 2. The inner wall of the connecting rod 61 is fixedly connected with a third ring 62. A sponge block 63 is fixedly connected to the inner wall of the third ring 62. One side of the fixing rod 53 is fixedly connected with an air bag 66. A spring telescopic rod 68 is fixedly connected to the inner wall of the air bag 66. The inner wall of the air bag 66 penetrates and extends to the inner wall of the third ring 62 and is fixedly connected with a connecting pipe 64. A cam 65 is fixedly connected to the outer surface of the first ring 54. A first one-way valve 67 is fixedly installed at one end of the connecting pipe 64. A second one-way valve 69 is fixedly installed through the inner wall of the top of the air bag 66.

[0038] Specifically, the rotation of the first ring 54 will drive the cam 65 to rotate, so that the cam 65 can intermittently squeeze the air bag 66, so that the lubricating oil placed in the air bag 66 can enter the connecting pipe 64 under the action of the first one-way valve 67, and can enter the sponge block 63 through the connecting pipe 64, so that the rust-removed steel wire rope can be oiled on the outer surface of the steel wire rope during the winding movement, thereby reducing the friction between the outer surface of the steel wire rope and components such as the winding roller 4, reducing the loss of the device body 2, and at the same time isolating the direct contact of air and moisture, avoiding further rusting and corrosion of the steel wire rope, and improving the service life of the steel wire rope.

[0039] The working principle of this application is as follows:

[0040] Steps of the rust removal mechanism:

[0041] During use, by starting the motor 52, the output end of the motor 52 drives the rotating rod 51 to rotate. Since the first gear 55 is fixedly connected to the rotating rod 51, the rotation of the rotating rod 51 drives the first gear 55 to rotate, and further causes the first gear 55 to drive the first ring 54 on the second gear 56 to rotate, so that the wire brush 57 fixedly connected to the inner surface of the first ring 54 can process the rust layer on the outer surface of the passing wire rope;

[0042] The wire brush 57 brushes the outer surface of the wire rope, so that the rust layer on the outer surface of the wire rope is processed, thus avoiding damage to the wire rope during the winding process, weakening the strength of the wire rope, preventing the wire rope from accelerating its wear and aging, and reducing the risk of the wire rope breaking during the winding operation;

[0043] During the rotation of the rotating rod 51, the fan blade 59 is driven to rotate, so that the fan blade 59 can suck air through the round holes on the round hole cover 58 into the inner cavity of the round hole cover 58. The sucked air will enter the inner cavity of the second ring 511 through the air pipe 512, and the air can enter the inside of the first ring 54 through the rectangular hole 510, so as to blow the cleaned rust and dust, so that the rust and dust cannot adhere to the outer surface of the wire rope, thus preventing the wire rope from rusting again;

[0044] Steps of the oiling mechanism:

[0045] The rotation of the first ring 54 drives the cam 65 to rotate, so that the cam 65 can intermittently squeeze the extrusion air bag 66, so that the lubricating oil placed in the air bag 66 can enter the connecting pipe 64 under the action of the first one-way valve 67. When the air bag 66 is no longer squeezed by the cam 65, at this time the air bag 66 will reset under the action of the spring telescopic rod 68 and the second one-way valve 69, so that the cam 65 can still squeeze the air bag 66 during the rotation process, and the lubricating oil enters the sponge block 63 through the connecting pipe 64, so that the wire rope after rust removal can be oiled on the outer surface of the wire rope during the winding movement process, thus reducing the friction between the outer surface of the wire rope and components such as the winding roller 4, reducing the loss of the device body 2, and at the same time isolating the direct contact of air and moisture, preventing the wire rope from further rusting and corrosion, and improving the service life of the wire rope.

[0046] The above describes the basic principle, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present application. Without departing from the spirit and scope of the present application, the present application will have various changes and improvements, and these changes and improvements all fall within the scope of the present application claimed. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.

Claims

1. A new type of wire rope winding device, including a base (1), characterized in that, The top of the base (1) is fixedly installed with a device body (2), the top of the device body (2) is fixedly installed with a control box (3), one side of the device body (2) is rotatably connected with a winding roller (4), the top of the base (1) is provided with a rust removal mechanism (5), and one side of the device body (2) is provided with an oiling mechanism (6); The rust removal mechanism (5) is used to clean the rust adhering to the outer surface of the wire rope to be wound, so as to avoid damage to the wire rope during the winding process; The oiling mechanism (6) is used to apply lubricating oil to the outer surface of the wire rope after rust removal, and a protective film is formed on the surface of the wire rope to isolate the direct contact of air and moisture, thereby effectively preventing further rust and corrosion of the wire rope.

2. The novel wire rope winding device according to claim 1, wherein, The rust removal mechanism (5) includes a rotating rod (51) that penetrates the bottom of the base (1) and extends to the top of the base (1) and is rotatably connected. One end of the rotating rod (51) is fixedly connected to a motor (52) fixedly connected to the bottom of the base (1). One side of the device body (2) is fixedly connected to a fixed rod (53). The inner wall of the fixed rod (53) is rotatably connected to a first ring (54). The other end of the rotating rod (51) is fixedly connected to a first gear (55). One side of the first ring (54) is fixedly connected to a second gear (56). The second gear (56) is meshed with the first gear (55). The inner wall of the first ring (54) is fixedly connected to a wire brush (57).

3. The novel wire rope winding device according to claim 2, characterized in that, The top of the base (1) is fixedly connected to a round hole cover (58), and the inner wall of the round hole cover (58) is rotatably connected to the outer surface of the rotating rod (51).

4. The novel wire rope winding device according to claim 3, characterized in that, The outer surface of the rotating rod (51) is fixedly connected to a fan blade (59), and the inner wall of the round hole cover (58) penetrates and extends to the top of the round hole cover (58) and is fixedly connected to a ventilation pipe (512).

5. The novel wire rope winding device according to claim 4, wherein, One end of the ventilation pipe (512) is fixedly connected to a second ring (511) communicated with the inner wall of the ventilation pipe (512). The second ring (511) is rotatably connected to the first ring (54). A plurality of rectangular holes (510) are formed on the outer surface of the first ring (54).

6. The novel wire rope winding device according to claim 2, characterized in that, The oiling mechanism (6) includes a connecting rod (61) fixedly connected to one side of the device body (2). The inner wall of the connecting rod (61) is fixedly connected to a third ring (62). The inner wall of the third ring (62) is fixedly connected to a sponge block (63). One side of the fixed rod (53) is fixedly connected to an air bag (66). The inner wall of the air bag (66) is fixedly connected to a spring telescopic rod (68). The inner wall of the air bag (66) penetrates and extends to the inner wall of the third ring (62) and is fixedly connected to a connecting pipe (64). The outer surface of the first ring (54) is fixedly connected to a cam (65).

7. The novel wire rope winding device according to claim 6, characterized in that, One end of the connecting pipe (64) is fixedly installed with a first one-way valve (67), and the top of the air bag (66) penetrates the inner wall of the air bag (66) and is fixedly installed with a second one-way valve (69).

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