Movable glass kiln
By designing a movable glass kiln, the adjustment and maintenance difficulties caused by the fixation of existing kilns are solved, and the kilns are flexible and rapid adjustments are achieved, and the production efficiency and production line compatibility are improved.
Patent Information
- Application Number
- CN202422399904.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The fixed setting of existing glass kilns results in difficulty in adjustment and maintenance, affecting production efficiency.
A movable glass kiln is designed, and the kiln body can be moved along the track by supporting plates and moving structures, and is equipped with a braking mechanism and driving equipment to ensure stability and flexibility.
It realizes flexible movement and rapid adjustment of the kiln, reduces cold repair time, and improves production efficiency and line compatibility.
Smart Images

Figure CN223175997U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glass discharging devices in chemistry, and specifically relates to a movable glass furnace. Background Art
[0002] A glass furnace is a melting device in the glass manufacturing industry; such as the glass furnaces disclosed in Chinese patents CN109489768A and CN211111677U, the glass furnace is divided into upper and lower parts. The lower part is the melting pool, which is composed of a pool bottom and a pool wall arranged on the pool bottom. The melting pool is used for clarifying and homogenizing the glass liquid; the upper part is the flame space, which is composed of a breast wall arranged above the pool wall and a large arch based on the breast wall. The flame space is used for heating the batch material to melt it into glass liquid. The existing glass furnaces are fixedly arranged. When the production line, production process or the properties of the produced glass need to be adjusted, the glass furnace is adjusted or even replaced. In addition, when the glass furnace needs to be maintained, it can only be shut down for cold repair; therefore, it is necessary to design a movable glass furnace that can be adjusted in position according to production requirements and maintenance work, so as to reduce the cold repair time and improve production efficiency. Summary of the Invention
[0003] Aiming at the above deficiencies of the prior art, the purpose of the utility model is to provide a movable glass furnace, which solves the technical problem of difficult movement of the existing glass furnace and achieves the effect of improving the use flexibility of the glass furnace.
[0004] To solve the above technical problems, the utility model adopts the following technical solutions:
[0005] A movable glass furnace includes a furnace body, a support plate and a moving structure. The furnace body is installed on the support plate, and the moving structure is arranged below the support plate. The moving structure includes a guide rail and a connecting piece arranged at the bottom of the support plate. The connecting piece is in rolling or sliding connection with the track so that the support plate can move along the guide rail. A braking mechanism for restricting and releasing the movement of the support plate is arranged on the support plate or the connecting piece.
[0006] Further, the connecting piece is a roller rotatably connected to the bottom of the support plate, and the roller is in rolling connection with the track.
[0007] Further, the braking mechanism is a brake arranged on the roller.
[0008] Further, the braking mechanism is a guide rail clamp connected to the bottom of the support plate and cooperating with the guide rail.
[0009] Further, the movable glass furnace further includes a driving device for driving the support plate to move along the guide rail.
[0010] Further, the driving device is an electric traction machine, which is arranged on either side of the support plate in the length direction of the guide rail. A connecting ear is provided at one end of the support plate facing the electric traction machine, and the traction rope of the electric traction machine is bolted to the connecting ear.
[0011] Further, the kiln body includes a bottom, a wall, a breast wall and a crown. The support plate is a steel plate and is supported and connected to the bottom through horizontally arranged I-beams.
[0012] Further, columns are respectively provided on both sides of the support plate in the width direction of the kiln body, and the columns are connected to the wall through setscrews.
[0013] Further, a support plate is abutted and provided below the breast wall, and the support plate is connected to the column.
[0014] Further, a bracket is abutted and provided below the crown, and the bracket is connected to the column.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] [[ID=ID=18]]1. For the movable glass kiln of the utility model, the kiln body is installed on the support plate that can move along the track, making the kiln body change from a fixed type to a movable type, and a braking mechanism is used to prevent the glass kiln from moving accidentally to ensure the smooth and safe production; setting two or more such movable glass kilns on the same production line can achieve the effect of at least one standby. When the glass kiln needs to be maintained, only a short production stop is required, and the standby glass kiln can be moved and replaced to connect with the production line, which can effectively reduce the cold repair time. When the production line, production process or the nature of the produced glass needs to be adjusted, the appropriate glass kiln can be moved and replaced according to the requirements, which can effectively improve the flexibility and compatibility of the production line and is conducive to improving production efficiency.
[0017] 2. For the movable glass kiln of the utility model, the steel support plate not only provides a stable and reliable supporting effect for the kiln body, but also strengthens the connection strength between the support plate and multiple parts of the kiln body through the columns, setscrews, support plates and brackets thereon, and also makes the structure of the kiln body more stable. Description of the Drawings
[0018] Figure 1 It is a schematic diagram of the movable glass kiln described in the embodiment;
[0019] Figure 2 It is a schematic diagram of the connection between the support plate and the upper kiln body described in the embodiment;
[0020] Among them, there are a furnace body 1, a bottom 11 of the furnace, a wall 12 of the furnace, a breast wall 13, and a crown 14; a support plate 2, a connecting ear 21, an I-beam 22, a column 23, a jackscrew 24, a support plate 25, and a bracket 26; a moving structure 3, a guide rail 31, a connecting member 32, and a roller 33; a driving device 4, an electric tractor 41, and a towing rope 42. Detailed implementation mode
[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model.
[0022] Embodiment:
[0023] Please refer to Figure 1 , a movable glass furnace includes a furnace body 1, a support plate 2, and a moving structure 3. The furnace body 1 is installed on the support plate 2, and the moving structure 3 is arranged below the support plate 2. The moving structure 3 includes a guide rail 31 and a connecting member 32 provided at the bottom of the support plate 2. The connecting member 32 is in rolling or sliding connection with the track so that the support plate 2 can move along the guide rail 31. A braking mechanism for restricting and releasing the movement of the support plate 2 is provided on the support plate 2 or the connecting member 32.
[0024] For the movable glass furnace of the present utility model, the furnace body 1 is installed on the support plate 2 that can move along the track, so that the furnace body 1 is changed from a fixed type to a movable type, and is fixed as needed through a braking mechanism to prevent the glass furnace from moving accidentally, ensuring smooth and safe production; multiple such movable glass furnaces can be set on the same production line. When the production line, production process, or the properties of the glass to be produced need to be adjusted, the appropriate glass furnace can be moved and replaced according to the requirements, which is beneficial to improving the flexibility and compatibility of the production line. In addition, when the glass furnace needs to be maintained, only a short production suspension is required, and the standby glass furnace can be moved and replaced to connect with the production line, which can effectively reduce the cold repair time and is beneficial to improving production efficiency.
[0025] Please refer to Figure 1 , the connecting member 32 is a roller 33 rotatably connected to the bottom of the support plate 2, and the roller 33 is in rolling connection with the track. Since the workshop environment for glass production is relatively poor, the sliding connection between the connecting member 32 and the guide rail 31 is likely to fail due to dust accumulation and debris adhesion on the track. Therefore, in the movable glass furnace, the support plate 2 forms a rolling connection with the track through the roller 33 to avoid dust accumulation and debris adhesion on the track, thereby improving the reliability of the movable function of the movable glass furnace.
[0026] During implementation, the braking mechanism can adopt a guide rail clamp connected to the bottom of the support plate 2 and cooperating with the guide rail 31; when movement is required, the guide rail clamp is adjusted to a state of releasing the guide rail 31, so that the support plate 2 can move along the guide rail 31 through the rollers 33. When in place, the guide rail clamp is adjusted to a state of clamping the guide rail 31; in this embodiment, the braking mechanism is a brake provided on the rollers 33; when movement is required, the restriction on the rolling of the rollers 33 is released by the brake, so that the support plate 2 can move along the guide rail 31 through the rollers 33. When in place, the rolling of the rollers 33 is restricted by the brake to prevent the glass kiln from accidentally moving.
[0027] Since the glass kiln is of large mass, manual movement not only has a high labor intensity but also is slow, which has a great impact on the production progress. Therefore, the movable glass kiln further includes a driving device 4 for driving the support plate 2 to move along the guide rail 31; in this way, using the driving device 4 to drive the support plate 2 to move along the guide rail 31 instead of manual driving is beneficial to improving the practicability of the movable glass kiln and reducing the impact on the production progress.
[0028] Also, since the temperature of the glass kiln is relatively high, if a motor directly drives the rollers 33 to rotate, the physical distance and heat transfer distance between the motor and the glass kiln are relatively close, and the motor is prone to overheating and failure or even burning; therefore, as Figure 1 shown, the driving device 4 adopted in this embodiment is an electric tractor 41. The electric tractor 41 is arranged on either side of the support plate 2 in the length direction of the guide rail 31. A connecting ear 21 is provided at one end of the support plate 2 facing the electric tractor 41, and the towing rope 42 of the electric tractor 41 is bolted to the connecting ear 21; in this way, using the electric tractor 41 to tow the support plate 2 to move along the track through the towing rope 42 can effectively avoid the situation of motor overheating and is beneficial to improving the use stability of the movable glass kiln.
[0029] Please refer to Figure 1 and Figure 2 , the kiln body 1 includes a hearth bottom 11, a sidewall 12, a breast wall 13 and a crown 14. The support plate 2 is made of steel plate and is supported and connected to the hearth bottom 11 through a horizontally arranged I-beam 22; in this way, the steel support plate 2 has good structural strength and thermal stability to provide a stable and reliable supporting effect for the glass kiln; the I-beam 22 is arranged between the support plate 2 and the hearth bottom 11 to achieve the support connection, reducing the contact area between the support plate 2 and the hearth bottom 11, which can effectively reduce the heat transfer between the hearth bottom 11 and the support plate 2 and is beneficial to improving the heating efficiency of the glass kiln.
[0030] Please refer to Figure 2, on both sides of the support plate 2 in the width direction of the furnace body 1, there are respectively provided columns 23, and the columns 23 are connected to the pool wall 12 through setscrews 24; in this way, setting the columns 23 on the support plate 2 and connecting them to the pool wall 12 through setscrews 24 is beneficial to strengthening the connection strength between the support plate 2 and the furnace body 1 and improving the structural stability of the furnace body 1.
[0031] Please refer to Figure 2 , a support plate 25 is provided in contact with the lower part of the breast wall 13, and the support plate 25 is connected to the column 23; in this way, setting the column 23 on the support plate 2 and using the support plate 25 to assist in supporting the breast wall 13 is beneficial to strengthening the connection strength between the support plate 2 and the furnace body 1 and improving the structural stability of the furnace body 1.
[0032] Please refer to Figure 2 , a bracket 26 is provided in contact with the lower part of the crown 14, and the bracket 26 is connected to the column 23; in this way, setting the column 23 on the support plate 2 and using the bracket 26 to assist in supporting the crown 14 is beneficial to strengthening the connection strength between the support plate 2 and the furnace body 1 and improving the structural stability of the furnace body 1.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit the technical solutions. Those of ordinary skill in the art should understand that any modifications or equivalent replacements made to the technical solutions of the present invention without departing from the purpose and scope of the present technical solution should be covered within the scope of the claims of the present invention.
Claims
1. A movable glass kiln, characterized in that: It includes a kiln body, a support plate and a moving structure. The kiln body is installed on the support plate, and the moving structure is arranged below the support plate. The moving structure includes a guide rail and a connecting piece arranged at the bottom of the support plate. The connecting piece is in rolling or sliding connection with the track so that the support plate can move along the guide rail. A braking mechanism for restricting and releasing the movement of the support plate is provided on the support plate or the connecting piece.
2. The movable glass furnace according to claim 1, wherein: The connecting piece is a roller rotatably connected to the bottom of the support plate, and the roller is in rolling connection with the track.
3. The movable glass furnace according to claim 2, wherein: The braking mechanism is a brake provided on the roller.
4. The mobile glass furnace according to claim 1, characterized in that: The braking mechanism is a guide rail clamp connected to the bottom of the support plate and cooperating with the guide rail.
5. The movable glass furnace according to claim 1, wherein: The movable glass kiln further includes a driving device for driving the support plate to move along the guide rail.
6. The movable glass furnace according to claim 5, characterized in that: The driving device is an electric tractor, and the electric tractor is arranged on either side of the support plate in the length direction of the guide rail. A connecting ear is provided at one end of the support plate facing the electric tractor, and the towing rope of the electric tractor is bolted to the connecting ear.
7. The movable glass furnace according to claim 1, characterized in that: The kiln body includes a bottom, a wall, a breast wall and a crown. The support plate is a steel plate and is supported and connected to the bottom through horizontally arranged I-beams.
8. The movable glass furnace according to claim 7, characterized in that: Columns are respectively provided on both sides of the support plate in the width direction of the kiln body, and the columns are connected to the wall through setscrews.
9. The movable glass furnace according to claim 8, wherein: A support plate is abutted and provided below the breast wall, and the support plate is connected to the column.
10. The movable glass kiln according to claim 8, characterized in that: A bracket is abutted and provided below the crown, and the bracket is connected to the column.
Citation Information
Patent Citations
System and method for monitoring position of bubble boundary line on surface of glass melt and glass kiln
CN109489768A
Glass kiln
CN211111677U