Installation tool for blast furnace tuyere blowpipe

By designing installation tools for brackets, front beams and rear beams, the problems of high cost of use and inconvenient operation of traditional air outlet blow pipe installation tools are solved, and the stable horizontal placement and convenient installation of air outlet blow pipes are achieved, reducing the risk of ground damage of the air outlet platform.

CN223176133UActive Publication Date: 2025-08-01福建罗源闽光钢铁有限责任公司
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Patent Information

Application Number
CN202422324454.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-01
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The traditional air vent blow pipe installation tool is cost-effective, inconvenient to operate, and it is easy to damage the ground of the air vent platform.

Method used

An installation tool including a bracket, a front beam and a rear beam is designed. Channel steel and horizontal through-holes are provided on the bracket. The front beam and the rear beam are used to carry straight blowing pipes of different diameter segments respectively. Combined with the arc-shaped positioning port, the stable horizontal placement and convenient installation of the air outlet blowing pipe are achieved.

Benefits of technology

The stable horizontal placement of the air outlet blower is achieved, which reduces installation costs, improves operation convenience, and avoids damage to the air outlet platform ground.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an installation tool for a blast furnace tuyere blowpipe, which comprises supports, a front cross beam and a rear cross beam, each support comprises a vertical frame and a channel steel, the vertical frames are vertically arranged, the channel steel is positioned above the vertical frames and fixed with the vertical frames, and the channel steel is provided with a horizontal through hole; the front cross beam and the rear cross beam are both transversely arranged between the supports, the front cross beam and the rear cross beam are arranged in a spaced mode, the rear cross beam is provided with an upward arc-shaped positioning opening, and the bottom of the arc-shaped positioning opening is lower than the top of the front cross beam. According to the mounting tool for the blast-furnace tuyere blowpipe, the stability of placing the tuyere blowpipe is good, a specially customized forklift is not needed, the mounting tool can be operated by using a common forklift, and the tuyere blowpipe can be placed on the mounting tool for the blast-furnace tuyere blowpipe all the time and cannot be directly placed on the ground, so that the ground of a tuyere platform cannot be damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of tuyere of an ironmaking blast furnace, in particular to an installation tool for a tuyere blowpipe of a blast furnace. Background Art

[0002] As the blast furnace's air supply device, the tuyere blowpipe operates in an extremely harsh environment. In addition to enduring the high-speed blast of hot air, the erosion of liquid slag, the impact of hot coke, and the abrasion of pulverized coal ejected from the lance, if the corresponding fan fails, the tuyere blowpipe cannot generate positive pressure toward the blast furnace, which can easily cause slag to fill the tuyere blowpipe. These factors necessitate frequent replacement of the tuyere blowpipe. The tuyere blowpipe consists of a straight blowpipe at the front and an elbow at the rear. The straight blowpipe's diameter gradually decreases from front to back, and the addition of the elbow makes the tuyere blowpipe lighter at the front and heavier at the back, weighing approximately one ton overall. Traditionally, the tuyere blowpipe is supported by two clevises. During installation, a forklift is used to lift the tuyere blowpipe directly from the bottom of the clevis, transporting it to the installation location. The diameter of the blowpipe gradually decreases from front to back. To ensure the lifted blowpipe is horizontal and aligned with the tuyere sleeve and upper nipple for easy installation, a custom-built forklift is required, resulting in high costs. Furthermore, due to the unsuitability and limitations of conventional forklifts, ease of use is also limited. Furthermore, after the forklift lifts the blowpipe, temporary placement requires the pipe to be dropped to the ground, which can easily damage the tuyere platform. Utility Model Content

[0003] The utility model aims to provide a tool for installing a blast furnace tuyere blowpipe.

[0004] The technical solution for achieving the purpose of the utility model is: a tool for installing a blast furnace tuyere blowpipe, comprising a bracket, a front crossbeam and a rear crossbeam, the number of the brackets being two, the two brackets being arranged at intervals, each of the brackets comprising a stand and a channel steel, the stand being upright, the channel steel being located above the stand and being fixed to the stand, the channel steel having a horizontal through hole, the horizontal through holes of the channel steels in the two brackets being parallel; the front crossbeam being arranged horizontally between the two brackets, the two ends of the front crossbeam being fixed one-to-one with the two channel steels The top of the front crossbeam is higher than the horizontal through hole; the rear crossbeam is horizontally arranged between the two brackets, and the two ends of the rear crossbeam are fixed to the two brackets one by one, the rear crossbeam and the front crossbeam are arranged at intervals, and the rear crossbeam has an upward arc-shaped positioning opening, and the two ends of the arc-shaped positioning opening extend toward the two brackets respectively, and the bottom of the arc-shaped positioning opening is lower than the horizontal through hole, and the height difference between the bottom of the arc-shaped positioning opening and the top of the front crossbeam is limited to the horizontal state after the air outlet blowpipe is placed on the front crossbeam and the rear crossbeam.

[0005] Furthermore, the two brackets are arranged in parallel. The parallel arrangement is more regular and neater.

[0006] Furthermore, the vertical bracket is of a frame structure. The vertical bracket of the frame structure is lighter.

[0007] Furthermore, the channel steel is arranged longitudinally.

[0008] Furthermore, the cross-section of the horizontal through-hole is a flat rectangle. The horizontal through-hole of the flat rectangle fits better with the shape of the forklift fork, facilitating the insertion of the forklift fork into the horizontal through-hole and matching with the horizontal through-hole.

[0009] Furthermore, the front crossbeam is located above the channel steel and fixed to the channel steel. The front crossbeam can be fixed to the vertical bracket or fixed to the channel steel. When the front crossbeam is located above the channel steel and fixed to the channel steel, the firmness of the fixing structure is stronger and the load-bearing capacity of the front crossbeam is greater.

[0010] Furthermore, the rear crossbeam is located below the channel steel. The side surface of the rear crossbeam is fixed to the vertical bracket, and the top of the rear crossbeam is fixed to the channel steel. The rear crossbeam is fixed to both the vertical bracket and the channel steel, and the overall structure has better firmness.

[0011] Furthermore, the horizontal height of the bottom of the rear crossbeam is consistent with the horizontal height of the bottom of the vertical bracket. In this setting, when the vertical bracket stands on the ground, the rear crossbeam also stands on the ground. The rear crossbeam standing on the ground can also be used for support, sharing the force for the vertical bracket and making the support structure stronger.

[0012] For the installation tool of the blast furnace tuyere blowpipe of the present utility model, by horizontally fixing the front crossbeam and the rear crossbeam between the two brackets, and at the same time making the horizontal height of the bottom of the arc-shaped positioning port lower than the horizontal height of the top of the front crossbeam, after the straight blowpipe of the tuyere blowpipe is placed on the front crossbeam and the rear crossbeam, it can not only be supported by the front crossbeam and the rear crossbeam together, but also considering the structural feature that the diameter of the straight blowpipe gradually decreases from front to back, the front section with a smaller diameter of the straight blowpipe is placed on the front crossbeam at a higher position, and the rear section with a larger diameter of the straight blowpipe is placed on the rear crossbeam at a lower position. The height difference between the front crossbeam and the rear crossbeam can also perform height compensation for the diameter difference of the straight blowpipe that gradually decreases in diameter from front to back. Through this height compensation, finally, the straight blowpipe with a diameter gradually decreasing from front to back can be placed in a horizontal state.

[0013] After the tuyere blowpipe is placed horizontally on the installation tool for the blast furnace tuyere blowpipe of the present utility model, in addition to better stability during placement, it also combines the setting of the channel steel and the horizontal through holes thereon. When installing the tuyere blowpipe, the forklift forks can be directly inserted into the horizontal through holes, and the installation tool for the blast furnace tuyere blowpipe and the tuyere blowpipe placed thereon can be lifted horizontally for installation. When the forklift forks are directly inserted into the horizontal through holes and the installation tool for the blast furnace tuyere blowpipe and the tuyere blowpipe placed thereon are lifted horizontally for installation, on the one hand, the tuyere blowpipe is already in a horizontal state, and it does not require a specially customized forklift. An ordinary forklift can be used for operation. The application of the forklift is not restricted, and the use cost is low and the convenience is high. On the other hand, during the process of lifting and installing together with the installation tool for the blast furnace tuyere blowpipe, whenever it is necessary to put down the tuyere blowpipe, the installation tool for the blast furnace tuyere blowpipe can be put down together. The tuyere blowpipe can always be placed on the installation tool for the blast furnace tuyere blowpipe and will not be directly placed on the ground, so as not to damage the tuyere platform ground.

[0014] In addition, for the installation tool for the blast furnace tuyere blowpipe of the present utility model, the top of the front crossbeam is higher than the horizontal through hole, the bottom of the arc-shaped positioning port is lower than the horizontal through hole, and the horizontal through hole is located between the arc-shaped positioning ports of the front crossbeam and the rear crossbeam. After the straight blowpipe of the tuyere blowpipe is placed on the front crossbeam and the rear crossbeam, when the forklift forks are directly inserted into the horizontal through holes and the installation tool for the blast furnace tuyere blowpipe and the tuyere blowpipe placed thereon are lifted, the forklift forks are closer to the center of the tuyere blowpipe, and the center of gravity of the tuyere blowpipe is lower relative to the forklift forks. During the process of lifting the tuyere blowpipe, the tuyere blowpipe with a lower center of gravity relative to the forks has better running stability, greatly reducing the risk of the tuyere blowpipe shaking and falling during the handling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional structural schematic diagram of the installation tool for the blast furnace tuyere blowpipe of the present utility model;

[0016] Figure 2 is a front view structural schematic diagram of the installation tool for the blast furnace tuyere blowpipe of the present utility model;

[0017] Figure 3 is a left view structural schematic diagram of the installation tool for the blast furnace tuyere blowpipe of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The following further describes in detail the preferred embodiments of the installation tool for the blast furnace tuyere blowpipe of the present utility model with reference to the accompanying drawings:

[0019] As Figures 1 to 3As shown in the figure, an installation tool for a blast furnace tuyere blowing pipe includes a bracket 1, a front cross beam 2 and a rear cross beam 3. The number of the brackets 1 is two, and the two brackets 1 are arranged at intervals. Each bracket 1 includes an upright frame 11 and a channel steel 12. The upright frame 11 is erected vertically, and the channel steel 12 is located above the upright frame 11 and fixed to the upright frame 11. The channel steel 12 has a horizontal through hole 121, and the horizontal through holes 121 of the channel steel 12 in the two brackets 1 are parallel; the front cross beam 2 is horizontally arranged between the two brackets 1, and the two ends of the front cross beam 2 are fixedly connected to the two channel steels 12 in a one-to-one correspondence, and the top of the front cross beam 2 is higher than the horizontal through hole 121; the rear cross beam 3 is horizontally arranged between the two brackets 1, and the two ends of the rear cross beam 3 are fixedly connected to the two brackets 1 in a one-to-one correspondence. The rear cross beam 3 and the front cross beam 2 are arranged at intervals. The rear cross beam 3 has an upward arc-shaped positioning port 31. The two ends of the arc-shaped positioning port 31 respectively extend towards the two brackets 1. The bottom of the arc-shaped positioning port 31 is lower than the horizontal through hole 121. The height difference H between the bottom of the arc-shaped positioning port 31 and the top of the front cross beam 2 is limited by the condition that the blowing pipe is in a horizontal state after being placed on the front cross beam 2 and the rear cross beam 3.

[0020] For the installation tool of the blast furnace tuyere blowing pipe of the present utility model, the bracket 1 is used for support, the horizontal through hole 121 is used for the insertion of the forklift fork, the front cross beam 2 is used for carrying the front section with a smaller diameter of the straight blowing pipe, and the rear cross beam 3 is used for carrying the rear section with a larger diameter of the straight blowing pipe.

[0021] The installation tool of the blast furnace tuyere blowing pipe of the present utility model is used for installing and placing the tuyere blowing pipe. When the tuyere blowing pipe is placed on the installation tool of the blast furnace tuyere blowing pipe of the present utility model, the straight blowing pipe of the tuyere blowing pipe is placed on the front cross beam 2 and the rear cross beam 3 and is jointly supported by the front cross beam 2 and the rear cross beam 3. Among them, the front section with a smaller diameter of the straight blowing pipe is placed on the front cross beam 2, and the rear section with a larger diameter of the straight blowing pipe is placed on the rear cross beam 3. The placed tuyere blowing pipe is in a horizontal state.

[0022] For the installation tool of the blast furnace tuyere blowing pipe of the present utility model, after the tuyere blowing pipe is placed on it, it is in a horizontal state. When installing the tuyere blowing pipe, the forklift fork extends into the horizontal through hole 121, and then the forklift horizontally lifts and transports the installation tool of the blast furnace tuyere blowing pipe and the tuyere blowing pipe placed on it to the tuyere. After that, the tuyere blowing pipe horizontally extends into the tuyere for installation. During the installation process, when the tuyere blowing pipe on the forklift needs to be placed on the ground, directly place the installation tool of the blast furnace tuyere blowing pipe of the present utility model and the tuyere blowing pipe on it on the ground, and then the forklift can withdraw from the horizontal through hole 121.

[0023] The installation tool for the blast furnace tuyere blowpipe of the present utility model horizontally fixes the front crossbeam 2 and the rear crossbeam 3 between the two brackets 1. At the same time, the horizontal height of the bottom of the arc-shaped positioning port 31 is lower than the horizontal height of the top of the front crossbeam 2. After the straight blowpipe of the tuyere blowpipe is placed on the front crossbeam 2 and the rear crossbeam 3, it can be supported by both the front crossbeam 2 and the rear crossbeam 3. Considering the structural feature that the diameter of the straight blowpipe gradually decreases from front to back, the front section with a smaller diameter of the straight blowpipe is placed on the higher front crossbeam 2, and the rear section with a larger diameter of the straight blowpipe is placed on the lower rear crossbeam 3. The height difference between the front crossbeam 2 and the rear crossbeam 3 can also compensate for the diameter difference of the straight blowpipe that gradually decreases from front to back in height. Through this height compensation, finally, the straight blowpipe with a diameter gradually decreasing from front to back can be placed in a horizontal state.

[0024] After the tuyere blowpipe is placed in a horizontal state on the installation tool for the blast furnace tuyere blowpipe of the present utility model, in addition to better stability during placement, it also combines the setting of the channel steel 12 and the horizontal through holes 121 thereon. When installing the tuyere blowpipe, the forklift forks can be directly inserted into the horizontal through holes 121 to horizontally lift the installation tool for the blast furnace tuyere blowpipe and the tuyere blowpipe placed thereon for installation. When the forklift forks are directly inserted into the horizontal through holes 121 to horizontally lift the installation tool for the blast furnace tuyere blowpipe and the tuyere blowpipe placed thereon for installation, on the one hand, the tuyere blowpipe is already in a horizontal state, and there is no need for a specially customized forklift. An ordinary forklift can be used for operation. The application of the forklift is not restricted, and the use cost is low and the convenience is high. On the other hand, during the process of lifting and installing together with the installation tool for the blast furnace tuyere blowpipe, whenever it is necessary to put down the tuyere blowpipe, the installation tool for the blast furnace tuyere blowpipe can be put down together. The tuyere blowpipe can always be placed on the installation tool for the blast furnace tuyere blowpipe and will not be directly placed on the ground, so as not to damage the tuyere platform ground.

[0025] In addition, for the installation tool for the blast furnace tuyere blowpipe of the present utility model, the top of the front crossbeam 2 is higher than the horizontal through holes 121, the bottom of the arc-shaped positioning port 31 is lower than the horizontal through holes 121, and the horizontal through holes 121 are located between the front crossbeam 2 and the arc-shaped positioning port 31 of the rear crossbeam 3. After the straight blowpipe of the tuyere blowpipe is placed on the front crossbeam 2 and the rear crossbeam 3, when the forklift forks are directly inserted into the horizontal through holes 121 to lift the installation tool for the blast furnace tuyere blowpipe and the tuyere blowpipe placed thereon, the forklift forks are closer to the center of the tuyere blowpipe, and the center of gravity of the tuyere blowpipe is lower relative to the forklift forks. During the process of lifting the tuyere blowpipe, the tuyere blowpipe with a lower center of gravity relative to the forks has better running stability, greatly reducing the risk of the tuyere blowpipe shaking and falling during the handling process.

[0026] The installation tool for the blast furnace tuyere blowpipe of the present utility model. Preferably, the two brackets 1 are arranged in parallel. The parallel arrangement is more regular and neater.

[0027] The installation tool for the blast furnace tuyere blowpipe of the present utility model. Preferably, the vertical frame 11 is of a frame structure. The vertical frame 11 of the frame structure is lighter.

[0028] For the installation tool of the blast furnace tuyere blowpipe of the present utility model, the channel steel 12 is arranged longitudinally.

[0029] The installation tool for the blast furnace tuyere blowpipe of the present utility model. Preferably, the cross-section of the horizontal through hole 121 is a flat rectangle. The horizontal through hole 121 of the flat rectangle fits better with the shape of the forklift fork, facilitating the forklift fork to extend into the horizontal through hole 121 and fit with the horizontal through hole 121.

[0030] The installation tool for the blast furnace tuyere blowpipe of the present utility model. Preferably, the front cross beam 2 is located above the channel steel 12 and fixed to the channel steel 12. The front cross beam 2 can be fixed to the vertical frame 11 or fixed to the channel steel 12. When the front cross beam 2 is located above the channel steel 12 and fixed to the channel steel 12, the firmness of the fixed structure is stronger and the load-bearing capacity of the front cross beam 2 is greater.

[0031] The installation tool for the blast furnace tuyere blowpipe of the present utility model. Preferably, the rear cross beam 3 is located below the channel steel 12. The side of the rear cross beam 3 is fixed to the vertical frame 11, and the top of the rear cross beam 3 is fixed to the channel steel 12. The rear cross beam 3 is fixed to both the vertical frame 11 and the channel steel 12, and the overall structure has better firmness.

[0032] The installation tool for the blast furnace tuyere blowpipe of the present utility model. Preferably, the horizontal height at the bottom of the rear cross beam 3 is the same as the horizontal height at the bottom of the vertical frame 11. In this setting, when the vertical frame 11 stands on the ground, the rear cross beam 3 also stands on the ground. The rear cross beam 3 standing on the ground can also be used for support, sharing the force for the vertical frame 11 and making the support structure stronger in strength.

[0033] For the present utility model, for those of ordinary skill in the technical field to which the present utility model pertains, without departing from the concept of the present utility model, several simple deductions or substitutions can still be made, and all should be regarded as belonging to the protection scope of the present utility model.

Claims

1. An installation tool for a blast furnace tuyere blowpipe, characterized in that: It includes brackets, a front crossbeam and a rear crossbeam. The number of the brackets is two, and the two brackets are arranged at intervals. Each bracket includes an upright frame and a channel steel. The upright frame is placed vertically, and the channel steel is located above the upright frame and fixed to the upright frame. The channel steel has a horizontal through-hole, and the horizontal through-holes of the channel steels in the two brackets are parallel; the front crossbeam is horizontally arranged between the two brackets, and the two ends of the front crossbeam are fixedly connected to the two channel steels respectively in a one-to-one correspondence, and the top of the front crossbeam is higher than the horizontal through-hole; the rear crossbeam is horizontally arranged between the two brackets, and the two ends of the rear crossbeam are fixedly connected to the two brackets respectively in a one-to-one correspondence. The rear crossbeam and the front crossbeam are arranged at intervals. The rear crossbeam has an upward arc-shaped positioning opening, and the two ends of the arc-shaped positioning opening respectively extend towards the two brackets. The bottom of the arc-shaped positioning opening is lower than the horizontal through-hole, and the height difference between the bottom of the arc-shaped positioning opening and the top of the front crossbeam is limited to the state where the tuyere blowing pipe is horizontal after being placed on the front crossbeam and the rear crossbeam.

2. The installation tool for a blast furnace tuyere blowpipe according to claim 1, characterized in that: The two brackets are arranged in parallel.

3. The installation tool for the blast furnace tuyere blowpipe according to claim 1, characterized in that: The upright frame is a frame structure.

4. The installation tool for the blast furnace tuyere blowpipe according to claim 1, characterized in that: The channel steel is arranged longitudinally.

5. The installation tool for the blast furnace tuyere blowpipe according to claim 1, characterized in that: The cross-section of the horizontal through-hole is a flat rectangle.

6. The installation tool for the blast furnace tuyere blowpipe according to claim 1, characterized in that: The front crossbeam is located above the channel steel and fixed to the channel steel.

7. The installation tool for the blast furnace tuyere blowpipe according to claim 1, characterized in that: The rear crossbeam is located below the channel steel. The side surface of the rear crossbeam is fixed to the upright frame, and the top of the rear crossbeam is fixed to the channel steel.

8. The installation tool for the blast furnace tuyere blowpipe according to claim 1, characterized in that: The horizontal height of the bottom of the rear crossbeam is consistent with the horizontal height of the bottom of the upright frame.