Driven wheel support for electrolytic bath rope guiding robot
By designing the driven wheel support for the electrolytic cell rope guide robot, the installation problems in high magnetic fields, high temperatures and small spaces are solved, and the stable operation of the wire rope is achieved, ensuring the normal operation of the inspection robot.
Patent Information
- Application Number
- CN202422489037.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-15
AI Technical Summary
At the aluminum electrolytic cell production site, it is difficult for the existing technology to effectively install the power dock and main and driven wheel components in high magnetic fields, high temperatures and small space environments, resulting in difficulty in installing the wire rope traction track and affecting the normal operation of the inspection robot.
A driven wheel bracket for electrolytic cell rope guide robot is designed, including a suspended ceiling panel and an adjustable driven wheel set. It is installed under the electrolytic cell ceiling panel through the suspension ceiling panel, and the bracket structure composed of an adjustable adjustment wheel and clamping wheel is used to adapt to narrow spaces and stabilize the operation of the wire rope.
It effectively avoids the influence of high magnetic fields and high temperatures, realizes the stable operation of the wire rope, expands the installation range, and ensures the normal operation of the inspection robot.
Smart Images

Figure CN223176227U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic cell rope-pulling robots, and specifically relates to a driven wheel bracket for an electrolytic cell rope-pulling robot. Background Art
[0002] In the production site of an aluminum electrolytic cell, in order to realize the real-time monitoring of the temperature and magnetic field intensity and changes outside the aluminum electrolytic cell, a wire rope is used for traction to move an inspection robot to complete the measurement of the temperature and magnetic field outside the electrolytic cell. The traction method of the wire rope plus the track requires the installation of a power dock and main and driven wheel assemblies to provide traction power. The track is often arranged on both sides of the power dock, and the wire rope enters and exits the power dock to obtain traction power. Since the track is installed near the electrolytic cell, which has the characteristics of high magnetic field, high temperature, and narrow space, and the installation dimensions near the track are limited, it is not easy to install the power dock and the main and driven wheel assemblies. In order to facilitate the installation of the wire rope, we provide a driven wheel bracket for an electrolytic cell rope-pulling robot. Content of the Utility Model
[0003] Aiming at the deficiencies of the prior art, the utility model provides a driven wheel bracket for an electrolytic cell rope-pulling robot, which includes a suspended ceiling board. Two frame plates are arranged at the bottom of the suspended ceiling board. The two frame plates are arranged in parallel at the bottom of the suspended ceiling board. An installation cavity is formed between the two frame plates. A driven wheel group is detachably installed inside the installation cavity. The driven wheel group at least includes a deflector wheel and two adjusting wheels. One deflector wheel and two adjusting wheels are arranged in a triangle, and the two adjusting wheels are arranged on one side of the deflector wheel.
[0004] In some embodiments, two adjusting slot holes for adjusting the distance between the adjusting wheels are opened on the frame plate, and the adjusting wheels are slidably connected with the adjusting slot holes.
[0005] In some embodiments, an adjusting member is arranged between the two adjusting wheels, and the adjusting member is used to change the distance between the two adjusting wheels.
[0006] In some embodiments, a U-shaped ring groove is opened on the front surface of one frame plate. The open end of the U-shaped ring groove faces away from the deflector wheel on the frame plate. A separating plate is formed on the frame plate through the opening of the U-shaped ring groove. The separating plate is fixedly connected with the other frame plate through a connecting plate.
[0007] In some embodiments, two clamping wheels are further included. The clamping wheels are installed on the side of the frame plate away from the deflector wheel, and the distance between the two clamping wheels is greater than the original distance between the two adjusting wheels.
[0008] In some embodiments, installation slots are opened on the frame plate corresponding to the deflector wheel and the clamping wheel one by one, and the installation slots are arranged obliquely upward.
[0009] In some embodiments, the two adjusting slots are symmetrically opened with respect to the horizontal axis at the end of the mounting slot for mounting the deflector wheel.
[0010] In some embodiments, the deflector wheel, the adjusting wheel, and the clamping wheel each include a fixed shaft and a rotating wheel. The rotating wheel is mounted on the fixed shaft through a bearing. Threads are provided on the fixed shaft. The fixed shafts of the deflector wheel and the clamping wheel are mounted in the corresponding mounting slots through nuts, and the fixed shaft of the adjusting wheel is locked and mounted in the adjusting slot through a nut.
[0011] In some embodiments, the adjusting wheel includes a fixed shaft and a rotating wheel. The rotating wheel is mounted on the fixed shaft through a bearing. Both ends of the fixed shaft movably penetrate through the adjusting slot and have threads on the surface. Both ends of the fixed shaft lock the adjusting wheel on the frame plate through nuts;
[0012] In some embodiments, the adjusting member is a spring mounted between the fixed shafts of the two adjusting wheels;
[0013] Clamping slots are provided at both ends of the fixed shaft of the adjusting wheel when it is opened.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] In the device of the present utility model, the suspended ceiling plate is installed under the ceiling of the electrolytic cell, avoiding the problems of high magnetic field, high current, and narrow space caused by being too close to the electrolytic cell busbar and the cell body. Moreover, by adjusting the distance between the two adjusting wheels, the distance between the annular steel wires can be effectively changed, making its application range wider and avoiding interference caused by the too-close steel wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present application and form a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation of the present application. In the drawings:
[0017] Figure 1 is a three-dimensional structural schematic diagram of Embodiment 1 of the present utility model;
[0018] Figure 2 is a front-view structural schematic diagram of Embodiment 1 of the present utility model;
[0019] Figure 3 is a front-sectional structural schematic diagram of Embodiment 1 of the present utility model;
[0020] Figure 4 is a structural schematic diagram of the fixed shaft and the rotating wheel in Embodiment 1 of the present utility model;
[0021] Figure 5 is a front-sectional structural schematic diagram of Embodiment 2 of the present utility model;
[0022] Figure 6 This is the front view structural schematic diagram of the third embodiment of the present utility model;
[0023] Figure 7 This is the front view semi-sectional structural schematic diagram of the third embodiment of the present utility model.
[0024] In the figure: 1, suspended ceiling board; 2, shelf board; 21, separation board; 3, adjusting wheel; 4, deflecting wheel; 5, adjusting slot hole; 6, installation slot; 7, clamping wheel; 8, adjusting member; 9, clamping slot; 10, U-shaped ring slot; 11, connecting plate;
[0025] a, fixed shaft; b, rotating wheel. Specific embodiments
[0026] The following will disclose multiple embodiments of the present utility model in the form of diagrams. For the sake of clear illustration, many physical details will be described together in the following narrative. However, it should be understood that these physical details are not used to limit the present utility model. That is to say, in some embodiments of the present utility model, these physical details are not necessary. In addition, for the sake of simplifying the diagrams, some conventional structures and components will be shown in a simple schematic manner in the diagrams.
[0027] In addition, in the present utility model, descriptions such as "first", "second", etc. are only for descriptive purposes, and do not particularly refer to the order or sequence, nor are they used to limit the present utility model. They are merely used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those skilled in the art can implement them. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.
[0028] Embodiment 1:
[0029] Please refer to Figure 1 and Figure 4 , the driven wheel bracket for the electrolytic cell rope guiding robot of the present utility model includes:
[0030] It includes a suspended ceiling board 1. At the bottom of the suspended ceiling board 1, there are two shelf boards 2. The two shelf boards 2 are arranged in parallel at the bottom of the suspended ceiling board 1. An installation cavity is formed between the two shelf boards 2. A driven wheel set is detachably installed inside the installation cavity. The driven wheel set includes at least one steering wheel 4 and two adjusting wheels 3. One steering wheel 4 and two adjusting wheels 3 are arranged in a triangle. The two adjusting wheels 3 are arranged on one side of the steering wheel 4.
[0031] On the shelf board 2, there are two adjusting slot holes 5 for adjusting the distance between the adjusting wheels 3. The adjusting wheels 3 are slidably connected with the adjusting slot holes 5. On the shelf board 2, installation slots 6 corresponding to the steering wheel 4 and the clamping wheels 7 are provided. The installation slots 6 are arranged obliquely upward. The obliquely upwardly arranged installation slots 6 can facilitate the installation of the steering wheel 4 and the clamping wheels 7, and effectively avoid the situation of dropping when the steering wheel 4 or the clamping wheels 7 in the installation slots 6 are not locked by nuts.
[0032] The two adjusting slot holes 5 are symmetrically arranged with respect to the horizontal axis at the end of the installation slot 6 for installing the steering wheel 4. The steering wheel 4 and the clamping wheels 7 are installed in the corresponding installation slots 6 by nuts. The fixed shaft a of the adjusting wheel 3 is locked and installed in the adjusting slot hole 5 by a nut.
[0033] It further includes two clamping wheels 7. The clamping wheels 7 are installed on the side of the shelf board 2 away from the steering wheel 4, and the distance between the two clamping wheels 7 is greater than the original distance between the two adjusting wheels 3.
[0034] The steering wheel 4, the adjusting wheels 3 and the clamping wheels 7 all include a fixed shaft a and a rotating wheel b. The rotating wheel b is installed on the fixed shaft a through a bearing. The fixed shaft a is provided with threads. The fixed shafts a of the steering wheel 4 and the clamping wheels 7 are installed in the corresponding installation slots 6 by nuts. The fixed shaft a of the adjusting wheel 3 is locked and installed in the adjusting slot hole 5 by a nut.
[0035] In this embodiment:
[0036] The suspended ceiling board 1 in this device is installed under the ceiling of the electrolytic cell, avoiding the problems of high magnetic field, high current and narrow space caused by being too close to the electrolytic cell busbar and the cell body. And by the adjustable distance between the two adjusting wheels 3, the distance between the annular steel wires can be effectively changed, making its application range higher and avoiding interference caused by too close steel wires.
[0037] Through the arrangement of the clamping wheels 7, a channel for guiding the steel wire rope to pass through can be formed between the clamping wheels 7 and the adjusting wheels 3, so as to ensure the fit between the steel wire rope and the adjusting wheels 3 and make the operation of the steel wire rope more stable.
[0038] Embodiment Two:
[0039] Please refer to Figure 4 and Figure 5, different from the first embodiment, an adjusting member 8 is provided between the two adjusting wheels 3, and the adjusting member 8 is used to change the distance between the two adjusting wheels 3;
[0040] The adjusting member 8 is a spring installed between the fixed shafts a of the two adjusting wheels 3;
[0041] Clamping grooves 9 are provided at both ends of the fixed shaft a of the adjusting wheel 3.
[0042] In this embodiment:
[0043] By setting the spring, the distance between the two adjusting wheels 3 can be changed. When assembling the steel wire rope, the distance between the two adjusting wheels 3 can be made smaller, so that the steel wire rope can pass more easily between the clamping wheel 7 and the adjusting wheel 3. And through the setting of the spring, the annular steel wire rope can be tensioned.
[0044] Embodiment Three:
[0045] Please refer to Figure 6 and Figure 7 As a further improvement of the first and second embodiments, a U-shaped ring groove 10 is provided on the front surface of a frame plate 2. The opening end of the U-shaped ring groove 10 faces the side of the frame plate 2 away from the deflector wheel 4. The frame plate 2 forms a plurality of separating plates 21 through the opening of the U-shaped ring groove 10, and the separating plates 21 are fixedly connected to another frame plate 2 through a connecting plate 11.
[0046] In this embodiment:
[0047] Through the opening of the U-shaped ring groove 10, when assembling the steel wire rope, there is no need to thread it step by step through between the clamping wheel 7 and the adjusting wheel 3. The annular steel wire rope can be directly installed from the front through the U-shaped ring groove 10. Compared with the through installation of the end of the steel wire rope, this embodiment can also be assembled on the annular steel wire rope without an end.
[0048] The above are only the embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the scope of the claims of the present invention.
Claims
1. A driven wheel bracket for an electrolytic cell rope-drawing robot, characterized in that, Comprising: Comprising a suspended ceiling board (1), two support plates (2) are provided at the bottom of the suspended ceiling board (1), the two support plates (2) are arranged in parallel at the bottom of the suspended ceiling board (1), an installation cavity is formed between the two support plates (2), a driven wheel set is detachably installed inside the installation cavity, the driven wheel set at least includes a deflection wheel (4) and two adjusting wheels (3), one deflection wheel (4) and the two adjusting wheels (3) are arranged in a triangle, and the two adjusting wheels (3) are arranged on one side of the deflection wheel (4).
2. The driven wheel bracket for the electrolytic cell rope-pulling robot according to claim 1, wherein: Two adjusting slot holes (5) for adjusting the distance between the adjusting wheels (3) are formed on the support plate (2), and the adjusting wheels (3) are slidably connected with the adjusting slot holes (5).
3. The driven wheel bracket for the electrolytic cell rope-drawing robot according to claim 2, characterized in that: An adjusting member (8) is arranged between the two adjusting wheels (3), and the adjusting member (8) is used for changing the distance between the two adjusting wheels (3).
4. The driven wheel bracket for the electrolytic cell rope-drawing robot according to claim 3, characterized in that: A U-shaped ring groove (10) is formed on the front surface of one support plate (2), the opening end of the U-shaped ring groove (10) faces the side of the support plate (2) away from the deflection wheel (4), a separating plate (21) is formed by the formation of the U-shaped ring groove (10) on the support plate (2), and the separating plate (21) is fixedly connected with the other support plate (2) through a connecting plate (11).
5. The driven wheel bracket for the electrolytic cell rope guiding robot according to any one of claims 2-3, characterized in that: Also included are two clamping wheels (7), the clamping wheels (7) are installed on the side of the support plate (2) away from the deflection wheel (4), and the distance between the two clamping wheels (7) is greater than the original distance between the two adjusting wheels (3).
6. The driven wheel bracket for the electrolytic cell rope-drawing robot according to claim 5, characterized in that: Installation slots (6) corresponding to the deflection wheel (4) and the clamping wheels (7) are formed on the support plate (2), and the installation slots (6) are arranged obliquely upward.
7. The driven wheel bracket for the electrolytic cell rope-drawing robot according to claim 5, characterized in that: The two adjusting slot holes (5) are symmetrically formed with respect to the horizontal axis at the end of the installation slot (6) for installing the deflection wheel (4).
8. The driven wheel bracket for the electrolytic cell cable-drawing robot according to claim 5, characterized in that: The deflection wheel (4), the adjusting wheels (3) and the clamping wheels (7) all include a fixed shaft (a) and a rotating wheel (b), the rotating wheel (b) is installed on the fixed shaft (a) through a bearing, threads are provided on the fixed shaft (a), the fixed shafts (a) of the deflection wheel (4) and the clamping wheels (7) are installed in the corresponding installation slots (6) through nuts, and the fixed shaft (a) of the adjusting wheel (3) is locked and installed in the adjusting slot holes (5) through nuts.
9. The driven wheel bracket for the electrolytic cell cable-drawing robot according to claim 3, characterized in that: The adjusting wheel (3) includes a fixed shaft (a) and a rotating wheel (b), the rotating wheel (b) is installed on the fixed shaft (a) through a bearing, both ends of the fixed shaft (a) movably penetrate through the adjusting slot holes (5) and threads are formed on the surface, and both ends of the fixed shaft (a) lock the adjusting wheel (3) on the support plate (2) through nuts.
10. The driven wheel bracket for the electrolytic cell cable-drawing robot according to claim 9, characterized in that: The adjusting member (8) is a spring installed between the fixed shafts (a) of the two adjusting wheels (3); Clamping slots (9) are formed at both ends of the fixed shaft (a) of the adjusting wheel (3).