Diamond production line medicament adding device

Through the design of the liquid separation assembly and the stirring assembly, the problem of difficult to control the addition ratio of the electroplating solution and dispersant is solved, and the uniform mixing of the agent is achieved, which improves the efficiency and effect of the diamond wire saw electroplating.

CN223176238UActive Publication Date: 2025-08-01YANTAI JIUHE YUNYI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422491954.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-01
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

When the existing diamond wire saw production equipment adds electroplating solution and dispersant, the proportion is difficult to control, resulting in uneven mixing and affecting the electroplating effect.

Method used

The liquid separation assembly and agitating assembly are adopted to control the movement of the liquid separation plate through an electric hydraulic rod to achieve quantitative addition of the agent, and mix the rotor and the stirring leaf through the motor to ensure that the agent is evenly mixed and then enters the electroplating cell.

Benefits of technology

The proportional control of the electroplating solution and dispersant is achieved, ensuring the efficiency and effect of diamond wire saw electroplating, and avoiding the impact of uneven mixing.

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Abstract

The utility model discloses a diamond production line agent adding device which comprises a base, a groove is formed in the upper end of the base, an electroplating pool is fixedly connected to the inner wall of the groove, wire assemblies are arranged in the electroplating pool and on the base, a support is fixedly connected to the upper end of the base, and an electroplating liquid storage tank and a dispersing agent storage tank are fixedly connected to the support. The lower ends of the electroplating liquid storage tank and the dispersing agent storage tank are each provided with two sets of liquid distribution wheels, the two sets of liquid distribution wheels are fixedly connected to the lower ends of the electroplating liquid storage tank and the dispersing agent storage tank correspondingly, the upper ends and the lower ends of the liquid distribution wheels are open, and the openings in the lower ends of the liquid distribution wheels are fixedly connected with liquid outlet pipes. A console is fixedly connected to one side of the base. The device has the advantages that the electroplating liquid and the dispersing agent are proportionally blended through the liquid separation assembly and the stirring assembly, are uniformly mixed and then are added into the electroplating pool, and the influence on the electroplating efficiency of the diamond fretsaw is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of diamond wire saw electroplating, and particularly relates to a medicament adding device for a diamond production line. Background Art

[0002] Diamond wire saw electroplating is a technology that fixes diamond abrasives on a metal wire through an electroplating process, mainly used for manufacturing diamond wire saws. Such wire saws have wide applications in the cutting field of hard and brittle materials. The patent with publication number CN213388934U provides a device for producing electroplated diamond wire saws. The device for producing electroplated diamond wire saws includes: a fixed mounting block; a first support rod fixedly installed on one side of the fixed mounting block; a second support rod provided on one side of the fixed mounting block; a transfer shaft rotatably installed on the first support rod; a first motor provided on one side of the first support rod, and the output shaft of the first motor is fixedly connected to one end of the transfer shaft; a wire winding and unwinding roller sleeved on the transfer shaft; a cavity groove opened on the transfer shaft; a connecting shaft rod rotatably installed between the inner walls on both sides of the cavity groove; and a second motor provided in the cavity groove. The device for producing electroplated diamond wire saws provided by the utility model has the advantages of convenient use, convenient winding and unwinding of the diamond wire saw during production, and convenient loading and unloading of the wire winding and unwinding roller.

[0003] However, there are some problems in the prior art: existing diamond wire saw production devices usually directly add electroplating solution and dispersant into the electroplating bath, making it difficult to control the ratio of the electroplating solution and the dispersant, which affects the electroplating effect of the diamond wire saw. At the same time, directly adding the electroplating solution and the dispersant into the electroplating bath cannot ensure the uniform mixing of the two, which will also affect the electroplating effect of the diamond wire saw. Therefore, we propose a medicament adding device for a diamond production line. Content of the Utility Model

[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a medicament adding device for a diamond production line, which can complete the proportion adjustment of the electroplating solution and the dispersant through a liquid separation component and a stirring component, and then add them to the electroplating bath after uniform mixing, so as to avoid affecting the electroplating efficiency of the diamond wire saw.

[0005] The utility model is realized as follows: a medicament adding device for a diamond production line includes a base. A groove is opened at the upper end of the base, and an electroplating bath is fixedly connected to the inner wall of the groove. Conductive wire components are arranged both inside the electroplating bath and on the base. A support is fixedly connected to the upper end of the base, and an electroplating solution storage tank and a dispersant storage tank are fixedly connected to the support. Liquid separation components are arranged at the lower ends of the electroplating solution storage tank and the dispersant storage tank. A stirring component is fixedly connected to the support, and the stirring component is arranged below the liquid separation component. A control console is fixedly connected to one side of the base.

[0006] Optionally, the wire assembly includes multiple groups of support rods, which are respectively fixedly connected to the base and the electroplating tank, and the support rods are rotatably connected to wire wheels.

[0007] Optionally, the liquid separation component includes two groups of liquid separation wheels, which are respectively fixedly connected to the lower ends of the electroplating liquid storage tank and the dispersant storage tank. The upper and lower ends of the liquid separation wheels are open, and a liquid outlet pipe is fixedly connected to the opening at the lower end of the liquid separation wheel.

[0008] Optionally, the liquid separating wheel is provided with a cavity, a rotating wheel is rotatably connected in the cavity, a liquid separating groove is provided on the outer wall of the rotating wheel, and a liquid separating plate is movably connected in the liquid separating groove.

[0009] Optionally, an electric hydraulic rod is fixedly connected to the rotating wheel, and the liquid separation plate is fixedly connected to the movable end of the electric hydraulic rod, and the electric hydraulic rod is used to drive the liquid separation plate to move.

[0010] Optionally, a rotating shaft is fixedly connected to one side of the rotating wheel, the rotating shaft passes through the liquid separator wheel, a first motor is fixedly connected to the bracket, and the rotating shaft is fixedly connected to the output end of the first motor.

[0011] Optionally, the stirring assembly includes a stirring tank, which is fixedly connected to the bracket, a second motor is fixedly connected to the upper end of the stirring tank, a discharge pipe is fixedly connected to the lower end of the stirring tank, an electric valve is provided on the discharge pipe, and the liquid outlet pipe is fixedly connected to the stirring tank.

[0012] Optionally, the output end of the second motor is fixedly connected to a transmission rod, and a stirring blade is fixedly connected to the transmission rod.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model is provided with a liquid separation component, which can drive the liquid separation plate to move through an electric hydraulic rod, thereby changing the internal space of the liquid separation tank, so that the liquid separation tank can change the size of its internal space according to the amount of required reagents, thereby making it possible to quantitatively add electroplating liquid and dispersant to the electroplating tank, so that the ratio of electroplating liquid and dispersant is determined, thereby accelerating the electroplating efficiency of the diamond wire saw.

[0015] 2. The utility model drives the rotating shaft to rotate through the first motor, and the rotating shaft drives the rotating wheel to rotate, thereby rotating the liquid separation tank on the rotating wheel. When the liquid separation tank rotates to the opening at the upper end of the liquid separation wheel, the storage tank will fill the liquid separation tank with the medicine inside. When the liquid separation tank filled with medicine rotates to the opening at the lower end of the liquid separation wheel, it will flow out from the liquid outlet pipe, thereby cyclically and quantitatively adding medicine to the stirring tank.

[0016] 3. The utility model drives the transmission rod to rotate through the second motor. After the transmission rod rotates, it drives the stirring blades to rotate, so that the medicaments entering the mixing tank are evenly mixed, and then added to the electroplating tank through the liquid discharge pipe to ensure sufficient electroplating solution and dispersant therein.

[0017] Other features and advantages of the present utility model will become clear through the following detailed description of the exemplary embodiments of the present utility model with reference to the accompanying drawings. Description of the Drawings

[0018] Figure 1 is the structural schematic diagram provided by the present utility model;

[0019] Figure 2 is the cross-sectional view of the base provided by the present utility model;

[0020] Figure 3 is the cross-sectional view of the liquid separation wheel provided by the present utility model;

[0021] Figure 4 is the cross-sectional view of the runner provided by the present utility model;

[0022] Figure 5 is the cross-sectional view of the mixing tank provided by the present utility model.

[0023] In the figure: 1. Base; 2. Electroplating tank; 3. Support; 4. Electroplating solution storage tank; 5. Dispersant storage tank; 6. Liquid separation assembly; 601. Liquid separation wheel; 602. Runner; 603. Liquid separation groove; 604. Liquid separation plate; 605. Electric hydraulic rod; 606. Rotating shaft; 607. First motor; 7. Stirring assembly; 701. Mixing tank; 702. Second motor; 703. Liquid discharge pipe; 704. Electric valve; 705. Transmission rod; 706. Stirring blade; 8. Wire assembly; 801. Support rod; 802. Wire wheel; 9. Console; 10. Liquid outlet pipe. Detailed Embodiments

[0024] To further understand the content, features and effects of the present utility model, the following embodiments are cited and described in detail with reference to the accompanying drawings as follows.

[0025] As Figures 1 to 5 shown, a medicament adding device for a diamond production line provided by an embodiment of the present utility model includes a base 1. The base 1 is rectangular and is welded by multiple groups of stainless steel plates. The main function of the base 1 is to support the entire device.

[0026] A groove is provided at the upper end of the base 1, and an electroplating bath 2 is fixedly connected to the inner wall of the groove. The electroplating bath 2 is used to contain the electroplating solution containing diamond particles and a dispersant. After the electroplating solution is electrified, nickel ions in it will discharge and deposit on the surface of the metal wire in the form of metallic nickel. At the same time, the diamond particles will adsorb hydrogen ions in the electroplating solution and become positively charged, and then be adsorbed by the negative metal wire and fixed in the nickel plating layer.

[0027] Wire assemblies 8 are provided both in the electroplating bath 2 and on the base 1. The wire assembly 8 includes multiple groups of support rods 801. The multiple groups of support rods 801 are respectively fixedly connected to the base 1 and inside the electroplating bath 2. A wire wheel 802 is rotatably connected to the support rod 801.

[0028] The metal wire is guided by the wire wheel 802, so that the metal wire can pass through the electroplating bath 2 and be electroplated.

[0029] A support 3 is fixedly connected to the upper end of the base 1. An electroplating solution storage tank 4 and a dispersant storage tank 5 are fixedly connected to the support 3. Of course, the storage tanks are not limited to the electroplating solution storage tank 4 and the dispersant storage tank 5. Other reagent storage tanks can also be added according to the production process requirements. Liquid distribution assemblies 6 are provided at the lower ends of the electroplating solution storage tank 4 and the dispersant storage tank 5. The liquid distribution assembly 6 includes two groups of liquid distribution wheels 601. The two groups of liquid distribution wheels 601 are respectively fixedly connected to the lower ends of the electroplating solution storage tank 4 and the dispersant storage tank 5. Both the upper and lower ends of the liquid distribution wheel 601 are open, and a liquid outlet pipe 10 is fixedly connected to the lower opening of the liquid distribution wheel 601.

[0030] The liquid distribution wheel 601 is provided with a cavity. A runner 602 is rotatably connected to the cavity. Liquid distribution grooves 603 are provided on the outer wall of the runner 602. A liquid distribution plate 604 is movably connected to the liquid distribution grooves 603. Rubber rings can be fixedly connected around the liquid distribution plate 604 to ensure sealing.

[0031] An electric hydraulic rod 605 is fixedly connected inside the runner 602. The liquid distribution plate 604 is fixedly connected to the movable end of the electric hydraulic rod 605. The electric hydraulic rod 605 is used to drive the liquid distribution plate 604 to move.

[0032] The electric hydraulic rod 605 drives the liquid distribution plate 604 to move, thereby changing the size of the space inside the liquid distribution groove 603, that is, changing the amount of reagent entering the liquid distribution groove 603, so that the device can quantitatively add the reagent.

[0033] A rotating shaft 606 is fixedly connected to one side of the runner 602. The rotating shaft 606 penetrates through the liquid distribution wheel 601. A first motor 607 is fixedly connected to the support 3. The rotating shaft 606 is fixedly connected to the output end of the first motor 607.

[0034] The first motor 607 drives the rotation of the rotating shaft 606, and the rotating shaft 606 drives the rotation of the rotating wheel 602. When the liquid separation tank 603 rotates to the upper opening of the liquid separation wheel 601, the storage tank will fill the liquid separation tank 603 with the medicament inside. When the liquid separation tank 603 filled with the medicament rotates to the lower opening of the liquid separation wheel 601, it will flow out from the liquid outlet pipe 10, so as to add the medicament to the stirring tank 701 quantitatively in a cycle.

[0035] A stirring assembly 7 is fixedly connected to the bracket 3. The stirring assembly 7 is arranged below the liquid separation assembly 6. The stirring assembly 7 includes a stirring tank 701. The stirring tank 701 is fixedly connected to the bracket 3. A second motor 702 is fixedly connected to the upper end of the stirring tank 701. A drain pipe 703 is fixedly connected to the lower end of the stirring tank 701. An electric valve 704 is arranged on the drain pipe 703. The liquid outlet pipe 10 is fixedly connected to the stirring tank 701. The output end of the second motor 702 is fixedly connected to a transmission rod 705, and a stirring blade 706 is fixedly connected to the transmission rod 705.

[0036] After the second motor 702 is started, it drives the transmission rod 705 to rotate. After the transmission rod 705 rotates, it drives the stirring blade 706 to rotate, so that the medicament entering the stirring tank 701 is mixed evenly. Then, by controlling the opening of the electric valve 704, the evenly stirred medicament is added to the electroplating bath 2 through the drain pipe 703, ensuring sufficient electroplating solution and dispersant inside, and ensuring the normal operation of the diamond wire saw electroplating.

[0037] One side of the base 1 is fixedly connected with a control console 9. A display screen, control buttons, etc. are arranged on the control console 9. A control unit, connection lines, etc. are also arranged inside the control console 9. The main function of the control console 9 is to control the stable operation of the whole device.

[0038] The working principle of the present utility model is as follows:

[0039] The present utility model is provided with a liquid separation assembly 6. The electric hydraulic rod 605 can drive the liquid separation plate 604 to move in the liquid separation tank 603, thereby changing the internal space of the liquid separation tank 603, so that the liquid separation tank 603 can change the size of its internal space according to the amount of the required medicament, so that the device can quantitatively add the electroplating solution and the dispersant to the electroplating bath 2, determine the ratio of the electroplating solution and the dispersant, and thus improve the electroplating efficiency of the diamond wire saw.

[0040] The present utility model drives the rotation of the rotating shaft 606 through the first motor 607, and the rotating shaft 606 drives the rotation of the rotating wheel 602, so that the liquid separation tank 603 on the rotating wheel 602 rotates. When the liquid separation tank 603 rotates to the upper opening of the liquid separation wheel 601, the storage tank will fill the liquid separation tank 603 with the medicament inside. When the liquid separation tank 603 filled with the medicament rotates to the lower opening of the liquid separation wheel 601, it will flow out from the liquid outlet pipe 10, so as to add the medicament to the stirring tank �01 quantitatively in a cycle.

[0041] In the present utility model, a second motor 702 drives a transmission rod 705 to rotate. After the transmission rod 705 rotates, it drives a stirring blade 706 to rotate, so that the medicament entering the mixing tank 701 is evenly mixed. Then, by controlling the electric valve 704 to open, the evenly mixed medicament is added to the electroplating bath 2 through a drain pipe 703, ensuring that the electroplating solution and the dispersant in it are sufficient and ensuring the normal operation of the electroplating of the diamond wire saw.

[0042] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A medicament adding device for a diamond production line, comprising a base (1), characterized in that: A groove is formed at the upper end of the base (1), and an electroplating bath (2) is fixedly connected to the inner wall of the groove. Conductor assemblies (8) are arranged both in the electroplating bath (2) and on the base (1). A bracket (3) is fixedly connected to the upper end of the base (1), and an electroplating solution storage tank (4) and a dispersant storage tank (5) are fixedly connected to the bracket (3). Liquid distribution assemblies (6) are arranged at the lower ends of the electroplating solution storage tank (4) and the dispersant storage tank (5). A stirring assembly (7) is fixedly connected to the bracket (3), and the stirring assembly (7) is arranged below the liquid distribution assembly (6). A control console (9) is fixedly connected to one side of the base (1).

2. The chemical additive device for a diamond production line according to claim 1, wherein: The conductor assembly (8) includes multiple groups of support rods (801), and the multiple groups of support rods (801) are respectively fixedly connected to the base (1) and inside the electroplating bath (2). A wire wheel (802) is rotatably connected to the support rod (801).

3. The medicament adding device for a diamond production line according to claim 1, wherein: The liquid distribution assembly (6) includes two liquid distribution wheels (601), and the two liquid distribution wheels (601) are respectively fixedly connected to the lower ends of the electroplating solution storage tank (4) and the dispersant storage tank (5). Both the upper and lower ends of the liquid distribution wheel (601) are open, and a liquid outlet pipe (10) is fixedly connected to the lower opening of the liquid distribution wheel (601).

4. The medicament adding device for a diamond production line according to claim 3, wherein: A cavity is formed in the liquid distribution wheel (601), a rotating wheel (602) is rotatably connected to the cavity, a liquid distribution groove (603) is formed on the outer wall of the rotating wheel (602), and a liquid distribution plate (604) is movably connected to the liquid distribution groove (603).

5. The medicament adding device for a diamond production line according to claim 4, characterized in that: An electric hydraulic rod (605) is fixedly connected inside the rotating wheel (602), the liquid distribution plate (604) is fixedly connected to the movable end of the electric hydraulic rod (605), and the electric hydraulic rod (605) is used to drive the liquid distribution plate (604) to move.

6. The medicament adding device for a diamond production line according to claim 4, characterized in that: A rotating shaft (606) is fixedly connected to one side of the rotating wheel (602), the rotating shaft (606) penetrates through the liquid distribution wheel (601), and a first motor (607) is fixedly connected to the bracket (3). The rotating shaft (606) is fixedly connected to the output end of the first motor (607).

7. The medicament adding device for a diamond production line according to claim 3, characterized in that: The stirring assembly (7) includes a stirring tank (701), the stirring tank (701) is fixedly connected to the bracket (3), a second motor (702) is fixedly connected to the upper end of the stirring tank (701), a drain pipe (703) is fixedly connected to the lower end of the stirring tank (701), an electric valve (704) is arranged on the drain pipe (703), and the liquid outlet pipe (10) is fixedly connected to the stirring tank (701).

8. The medicament adding device for a diamond production line according to claim 7, characterized in that: A transmission rod (705) is fixedly connected to the output end of the second motor (702), and stirring blades (706) are fixedly connected to the transmission rod (705).

Citation Information

Patent Citations

  • Device for producing electroplated diamond wire saw

    CN213388934U