Carding machine for cotton fabric production

By setting up a cotton wool absorption and drying mechanism in the carding machine, and using wind power and heating pipes to stir and dry the cotton, the problem of low drying efficiency in the prior art is solved and the production efficiency is improved.

CN223176290UActive Publication Date: 2025-08-01NANTONG GENQI TEXTILE CO LTD
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Patent Information

Application Number
CN202422259260.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-01
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing card machines are not efficient when drying cotton, which leads to an increase in the workload of operators and affects production efficiency.

Method used

A cotton suction mechanism and a drying mechanism are provided in the carding machine. The cotton bait is introduced into the hopper by wind power generated by the ventilation motor, and the cotton is stirred and dried by a mixing motor and heating pipe.

Benefits of technology

It improves the drying efficiency of cotton, reduces the workload of operators, and improves the working efficiency of the carding machine.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223176290U_ABST
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Abstract

The utility model discloses a cotton fabric production cotton carding machine, which comprises a cotton carding machine body, the top of the cotton carding machine body is provided with a cotton fiber suction mechanism, the cotton fiber suction mechanism comprises a feed inlet, a material guide pipe, an interception net, fan blades and a ventilation motor, the top of the cotton carding machine body is fixedly provided with a hopper, and a drying mechanism is arranged in the hopper. And the drying mechanism comprises an air inlet, a heating pipe, an air guide pipe, a rotating pipe, a stirring pipe, a stirring motor, a circular ring and a connecting cylinder. According to the carding machine for cotton fabric production, the cotton fiber suction mechanism is arranged, the ventilation motor is started, the ventilation motor drives the fan blades to rotate, in this way, wind power is generated, cotton fibers in the carding machine body enter the interior of the feeding port, then the cotton fibers enter the material guide pipe, and then the cotton fibers are discharged out of the leakage port and leak downwards, and in this way, the cotton fibers enter the interior of the hopper.
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Description

Technical Field

[0001] The utility model relates to the technical field of carding machines, in particular to a carding machine for cotton fabric production. Background Art

[0002] The carding machine's job is to loosen, comb and remove impurities from the oily cotton layer supplied by the cotton rolls sent from the previous process, so that all the curled cotton rolls become straight single fibers. In this process, the broken seeds, impurities and short fibers left over from the cotton cleaning process are removed, and then cotton strips of a certain specification are integrated and stored in cotton tubes for use in the drawing process.

[0003] After searching, the existing patent (publication number: CN220183461U) discloses a cotton carding machine, including a cotton carding machine body, a feed box and a loosening mechanism; in actual production and use, when cotton needs to be combed, the cotton can be put into the feed box in advance, so that the cotton falls on the loosening teeth, and then the lifting component is operated to drive the loosening teeth to move up and down through the loosening plate, so that the loosening teeth pull the cotton, making the cotton looser, and then the linear drive member is operated to drive the lifting component to move, so that the two loosening plates are separated from each other, so that the loose cotton falls into the lower part of the feed box and then falls into the upper part of the cotton carding machine body through the discharge port, and then the cotton carding machine body is operated to make the cotton carding machine body perform the cotton carding action, thereby making the cotton more efficient, making the cotton looser, facilitating subsequent cotton carding actions, reducing the workload of operators, and improving the working efficiency of the cotton carding machine.

[0004] Although it is provided with a drying part, the drying efficiency of the cotton piled together is not high. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a carding machine for cotton fabric production, which solves the problems raised by the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A carding machine for cotton fabric production, comprising a carding body, a cotton lint suction mechanism is provided on the top of the carding body, the cotton lint suction mechanism includes a feed port, a material guide pipe, an intercepting net, fan blades and a ventilation motor, a hopper is fixed on the top of the carding body, a drying mechanism is provided inside the hopper, the drying mechanism includes an air inlet, a heating pipe, an air guide pipe, a rotating pipe, a stirring pipe, a stirring motor, a ring and a connecting cylinder.

[0007] Preferably, the bottom of the feed port and the top of the carding machine body are fixedly connected, the top of the feed port and the other end of the material guide tube pass through the hopper, and a leakage port is provided at the bottom of the material guide tube.

[0008] Preferably, the inner side wall of the fixed ring is fixedly connected to the outer side wall of the ventilation motor, and a plurality of connecting rods are fixed to the outer side wall of the fixed ring. The other end of the connecting rod is fixedly connected to the inner side wall of the material guiding pipe.

[0009] Preferably, the right end of the output shaft of the ventilation motor is connected to the left end of the fan blade. The intercepting net is located on the right side of the fan blade, and the outer side wall of the intercepting net is fixedly connected to the inner side wall of the material guiding pipe.

[0010] Preferably, the right side of the air inlet is fixedly connected to the left end of the material guiding pipe, the upper end of the air guiding pipe is fixedly connected to the left end of the air inlet, both ends of the heating pipe are respectively fixedly connected to the upper and lower inner surfaces of the air inlet, the other end of the air guiding pipe is fixed with a circular ring, and a connecting cylinder is rotatably connected to the outer side wall of the circular ring.

[0011] Preferably, the rotating pipe is located inside the hopper, the rotating pipe is rotatably connected to the hopper, the rear end of the stirring motor is fixedly connected to the front surface of the hopper, the output shaft of the stirring motor passes through the hopper and is fixedly connected to the front end of the rotating pipe, the stirring pipe is fixed to the outer side wall of the rotating pipe, a plurality of air outlet holes are formed in the outer side wall of the stirring pipe, and the end of the air guiding pipe far away from the air inlet is fixedly connected to the rear end of the rotating pipe through a flange and bolts and nuts. Beneficial effects

[0012] The utility model provides a carding machine for cotton fabric production. Compared with the prior art, the following beneficial effects are achieved:

[0013] 1. For the carding machine for cotton fabric production, by setting up a cotton floc suction mechanism, when the ventilation motor is started, the ventilation motor drives the fan blade to rotate, thus generating wind force. The cotton flocs inside the carding machine body enter the inside of the feeding port, then enter the material guiding pipe, and then leak down from the leakage opening, so that the cotton flocs enter the inside of the hopper.

[0014] 2. For the carding machine for cotton fabric production, by setting up a drying mechanism, when the stirring motor and the heating pipe are started, the stirring motor drives the rotating pipe to rotate, and the rotating pipe drives the stirring pipe to rotate. At the same time, the wind generated by the ventilation motor enters the inside of the air inlet, bringing hot air into the inside of the air guiding pipe. Then the hot air enters the rotating pipe and the stirring pipe, and then the hot air is discharged from the air outlet holes, so that the cotton in the hopper can be stirred and dried. Brief description of the drawings

[0015] Figure 1 It is a schematic structural diagram of the utility model.

[0016] Figure 2 It is a schematic cross-sectional side view structure diagram of the material guiding pipe in the utility model.

[0017] Figure 3 This is a schematic structural diagram of the transfer pipe and the stirring pipe of the present utility model.

[0018] Figure 4 This is a schematic side view structure diagram of the present utility model.

[0019] Figure 5 For the present utility model Figure 4 a schematic structural diagram of part A.

[0020] In the figure: 1, air duct; 2, stirring motor; 3, carding machine body; 4, feed inlet; 5, cotton floc suction mechanism; 6, hopper; 7, drying mechanism; 8, heating pipe; 9, air inlet; 10, ventilation motor; 11, connecting rod; 12, fixing ring; 13, intercepting net; 14, fan blade; 15, leakage port; 16, material guide pipe; 17, stirring pipe; 18, air outlet hole; 19, transfer pipe; 20, circular ring; 21, connecting cylinder; 22, bolt and nut; 23, flange. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-5, the present utility model provides a technical solution: a carding machine for cotton fabric production, including a carding machine body 3. A cotton floc suction mechanism 5 is provided at the top of the carding machine body 3. The cotton floc suction mechanism 5 includes a feed inlet 4, a guide pipe 16, an interception net 13, a fan blade 14, and a ventilation motor 10. A hopper 6 is fixed at the top of the carding machine body 3. A drying mechanism 7 is provided inside the hopper 6. The drying mechanism 7 includes an air inlet 9, a heating pipe 8, a guide air pipe 1, a rotating pipe 19, a stirring pipe 17, a stirring motor 2, a circular ring 20, and a connecting cylinder 21. The bottom of the feed inlet 4 is fixedly connected to the top of the carding machine body 3. The top of the feed inlet 4 and the other end of the guide pipe 16 pass through the hopper 6. A leakage opening 15 is provided at the bottom of the guide pipe 16. The inner side wall of the fixed ring 12 is fixedly connected to the outer side wall of the ventilation motor 10. A plurality of connecting rods 11 are fixed to the outer side wall of the fixed ring 12. The other end of the connecting rod 11 is fixedly connected to the inner side wall of the guide pipe 16. The right end of the output shaft of the ventilation motor 10 is connected to the left end of the fan blade 14. The interception net 13 is located on the right side of the fan blade 14. The outer side wall of the interception net 13 is fixedly connected to the inner side wall of the guide pipe 16. When the ventilation motor 10 is started, the ventilation motor 10 drives the fan blade 14 to rotate, generating wind in this way. The cotton floc inside the carding machine body 3 enters the inside of the feed inlet 4, then the cotton floc enters the guide pipe 16, and then leaks down from the leakage opening 15, so that the cotton floc enters the inside of the hopper 6.

[0023] Furthermore, the right side of the air inlet 9 is fixedly connected to the left end of the guide pipe 16. The upper end of the guide air pipe 1 is fixedly connected to the left end of the air inlet 9. Both ends of the heating pipe 8 are respectively fixedly connected to the upper and lower surfaces inside the air inlet 9. The other end of the guide air pipe 1 is fixed with a circular ring 20. The outer side wall of the circular ring 20 is rotatably connected with a connecting cylinder 21. The rotating pipe 19 is located inside the hopper 6. The rotating pipe 19 is rotatably connected with the hopper 6. The rear end of the stirring motor 2 is fixedly connected to the front surface of the hopper 6. The output shaft of the stirring motor 2 passes through the hopper 6 and is fixedly connected to the front end of the rotating pipe 19. The stirring pipe 17 is fixed to the outer side wall of the rotating pipe 19. A plurality of air outlet holes 18 are provided on the outer side wall of the stirring pipe 17. The end of the guide air pipe 1 far from the air inlet 9 and the rear end of the rotating pipe 19 are fixedly connected through a flange 23 and a bolt and nut 22. When the stirring motor 2 and the heating pipe 8 are started, the stirring motor 2 drives the rotating pipe 19 to rotate, and the rotating pipe 19 drives the stirring pipe 17 to rotate. At the same time, the wind generated by the ventilation motor 10 enters the inside of the air inlet 9, bringing hot air into the inside of the guide air pipe 1. Then the hot air enters the rotating pipe 19 and the stirring pipe 17, and then the hot air is discharged from the air outlet holes 18, so that the cotton inside the hopper 6 can be stirred and dried.

[0024] During operation.

[0025] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. <{

[0026] It should be noted that, in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.

[0027] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A carding machine for cotton fabric production, comprising a carding machine body (3), characterized in that: At the top of the carding machine body (3), there is a cotton floc suction mechanism (5). The cotton floc suction mechanism (5) includes a feed inlet (4), a guide pipe (16), an interception net (13), a fan blade (14), and a ventilation motor (10). At the top of the carding machine body (3), a hopper (6) is fixed. Inside the hopper (6), there is a drying mechanism (7). The drying mechanism (7) includes an air inlet (9), a heating pipe (8), a ventilation pipe (1), a rotating pipe (19), a stirring pipe (17), a stirring motor (2), a circular ring (20), and a connecting cylinder (21).

2. The carding machine for cotton fabric production according to claim 1, wherein: The bottom of the feed inlet (4) is fixedly connected to the top of the carding machine body (3). The top of the feed inlet (4) and the other end of the guide pipe (16) pass through the hopper (6). A leakage opening (15) is formed at the bottom of the guide pipe (16).

3. The carding machine for cotton fabric production according to claim 2, wherein: The inner side wall of the circular ring (20) is fixedly connected to the outer side wall of the ventilation motor (10). A plurality of connecting rods (11) are fixed to the outer side wall of the circular ring (20). The other end of the connecting rod (11) is fixedly connected to the inner side wall of the guide pipe (16).

4. A carding machine for cotton fabric production according to claim 3, characterized in that: The right end of the output shaft of the ventilation motor (10) is connected to the left end of the fan blade (14). The interception net (13) is located on the right side of the fan blade (14). The outer side wall of the interception net (13) is fixedly connected to the inner side wall of the guide pipe (16).

5. A carding machine for cotton fabric production according to claim 4, characterized in that: The right side of the air inlet (9) is fixedly connected to the left end of the guide pipe (16). The upper end of the ventilation pipe (1) is fixedly connected to the left end of the air inlet (9). Both ends of the heating pipe (8) are respectively fixedly connected to the upper and lower surfaces inside the air inlet (9). The other end of the ventilation pipe (1) is fixed with a circular ring (20). The outer side wall of the circular ring (20) is rotatably connected to a connecting cylinder (21).

6. The carding machine for cotton fabric production according to claim 5, characterized in that: The rotating pipe (19) is located inside the hopper (6). The rotating pipe (19) is rotatably connected to the hopper (6). The rear end of the stirring motor (2) is fixedly connected to the front surface of the hopper (6). The output shaft of the stirring motor (2) passes through the hopper (6) and is fixedly connected to the front end of the rotating pipe (19). The stirring pipe (17) is fixed to the outer side wall of the rotating pipe (19). A plurality of air outlet holes (18) are formed on the outer side wall of the stirring pipe (17). The end of the ventilation pipe (1) far from the air inlet (9) and the rear end of the rotating pipe (19) are fixedly connected through a flange (23) and bolts and nuts (22).

Citation Information

Patent Citations

  • Carding machine

    CN220183461U