Vamp mesh fabric with radial gigging function through double-layer segmentation
Through the double-layer splitting method of radial fleece, the problems of low production efficiency and waste of fluff in the existing upper mesh are solved, and efficient production and cost optimization are achieved.
Patent Information
- Application Number
- CN202422530887.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-19
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-19
AI Technical Summary
The production efficiency of existing upper mesh is slow and there is a problem of waste raw material.
The method of double-layer segmentation of radial velvet is used to connect the upper and lower layers of fabrics through velvet and then cut them to form a double-layer velvet structure, realizing the integrated weaving of the double-layer upper fabric and the double-layer velvet structure.
Improve production efficiency, reduce production costs, and avoid waste caused by cutting of single-layer weft velvet.
Smart Images

Figure CN223176324U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of textile fabrics, and particularly to a vamp net cloth with double-layer segmented radial flocking. Background Art
[0002] A shoe generally consists of two major parts: a vamp and a sole. Currently, the vamp materials on the market include genuine leather, artificial leather, nylon, cloth and other materials. The cloth vamp is woven from yarns and has the characteristics of good air permeability, easy cleaning and maintenance.
[0003] Although the fabric structure of the existing vamp net cloth can achieve integral weaving of the flocking structure to improve the wearing comfort of the feet, it weaves in a single-layer weft pile and cuts the single-layer weft pile with a cutter, and then combs the pile after brushing to make the pile stand upright, so as to form a single-layer pile structure. The production efficiency is relatively slow. Therefore, the applicant proposes a vamp net cloth with double-layer segmented radial flocking, which realizes integral weaving of the double-layer vamp fabric and the double-layer flocking structure, and then cuts the pile warp connecting the two layers to form upper and lower warp flocked fabrics. Summary of the Utility Model
[0004] The utility model provides a vamp net cloth with double-layer segmented radial flocking, aiming at improving the technical problem that although the existing fabric structure of the vamp net cloth can achieve integral weaving of the flocking structure to improve the wearing comfort of the feet, it weaves in a single-layer weft pile and cuts the single-layer weft pile with a cutter, and then combs the pile after brushing to make the pile stand upright, so as to form a single-layer pile structure, and the production efficiency is relatively slow.
[0005] A vamp net cloth with double-layer segmented radial flocking includes an upper fabric and a lower fabric. The upper fabric includes an upper ground structure and an upper flocking structure. The lower fabric includes a lower ground structure and a lower flocking structure. The upper flocking structure and the lower flocking structure are connected by pile warps when the weaving is completed. After the pile warps are cut, a part of the pile warps is connected to the upper fabric to form the upper flocking structure, and the other part of the pile warps is connected to the lower fabric to form the lower flocking structure. The distance between the upper fabric and the lower fabric is equal to the length of the pile warps.
[0006] Further, the upper ground structure is woven from upper ground warps and upper weft yarns, and the upper ground structure is one of a plain structure, a twill structure and a satin structure.
[0007] Further, the lower ground structure is woven from lower ground warps and lower weft yarns, and the lower ground structure is one of a plain structure, a twill structure and a satin structure.
[0008] Further, the length of the pile warp is equal to the sum of the pile heights of the upper pile structure and the lower pile structure, and the length of the pile warp is 5-10 mm.
[0009] Beneficial effects:
[0010] Through the double-layer segmented radial pile raising method, the present utility model realizes the integrated weaving of the double-layer shoe upper fabric and the double-layer pile structure, and then cuts the pile warp connecting the upper and lower two layers of fabrics to form two upper and lower warp pile fabrics, optimizing the production process, improving the production efficiency, avoiding the waste of pile raw materials caused by the need to cut the single-layer weft pile by a cutter in the single-layer weft pile, and reducing the production cost. Description of the drawings
[0011] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and thus should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0012] Figure 1 is a schematic structural diagram of the double-layer segmented radial pile raising shoe upper net cloth of the present utility model;
[0013] Figure 2 is a schematic diagram of the fabric tissue structure of the present utility model;
[0014] Figure 3 is a schematic weaving diagram of the double-layer segmented radial pile raising shoe upper net cloth of the present utility model.
[0015] In the figure: upper fabric - 1, lower fabric - 2, upper ground structure - 11, upper ground warp - 111, upper weft yarn - 112, upper pile structure - 12, lower ground structure - 21, lower ground warp - 211, lower weft yarn - 212, lower pile structure - 22, pile warp - 3, ground warp shaft - 4, pile warp shaft - 5, first lower ground harness - 6, first upper ground harness - 7, second lower ground harness - 8, second upper ground harness - 9, pile harness - 10, reed - 13 and pile cutting knife - 14. Detailed implementation manners
[0016] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the present utility model to be protected, but merely represents the selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
[0017] For the embodiments, please refer to Figures 1 to 3 , the embodiments of the present utility model provide an upper mesh fabric with double-layer divided radial flocking, including an upper fabric 1 and a lower fabric 2.
[0018] Specifically, the upper fabric 1 includes an upper ground structure 11 and an upper flocking structure 12, the lower fabric 2 includes a lower ground structure 21 and a lower flocking structure 22. When the weaving is completed, the upper flocking structure 12 and the lower flocking structure 22 are connected by a pile warp 3. After the pile warp 3 is cut, a part of it is connected to the upper fabric 1 to form the upper flocking structure 12, and another part of the pile warp 3 is connected to the lower fabric 2 to form the lower flocking structure 22. The distance between the upper fabric 1 and the lower fabric 2 is equal to the length of the pile warp 3.
[0019] In this embodiment, the upper ground structure 11 is woven by an upper ground warp 111 and an upper weft yarn 112, and the upper ground structure 11 is a plain weave structure; the lower ground structure 21 is woven by a lower ground warp 211 and a lower weft yarn 212, and the lower ground structure 21 is a plain weave structure.
[0020] In addition, the length of the pile warp 3 is equal to the sum of the pile heights of the upper flocking structure 12 and the lower flocking structure 22, and the length of the pile warp 3 is 10 millimeters.
[0021] Specifically, please refer to Figure 3 , the weaving principle of this embodiment is:
[0022] 1. Through the shedding mechanism, the first lower ground harness 6, the first upper ground harness 7, the second lower ground harness 8, the second upper ground harness 9, and the pile harness 10 move vertically, causing the heddles to be on different horizontal planes, thereby forming two upper and lower shed openings simultaneously; the lower ground warp of the upper shed opening coincides with the upper ground warp of the lower shed opening at the central position.
[0023] 2. By controlling the first lower ground harness 6 and the first upper ground harness 7 to descend, and the second lower ground harness 8 and the second upper ground harness 9 to ascend, the first lower ground harness 6 and the second lower ground harness 8 form a lower shed opening, and the lower weft yarn 212 is woven between the lower shed openings. The lower ground warp 211 and the lower weft yarn 212 are woven into the lower fabric 2. The first upper ground harness 7 and the second upper ground harness 9 form an upper shed opening, and the upper weft yarn 112 is woven between the upper shed openings. The upper ground warp 111 and the upper weft yarn 112 are woven into the upper fabric 1.
[0024] 3. When the pile harness 10 ascends, the pile warp 3 is interwoven with the upper weft yarn 112.
[0025] 4. When the pile harness 10 descends, the pile warp 3 is interwoven with the lower weft yarn 212.
[0026] 5. After weaving, the upper and lower fabrics are connected by the pile warp 3, and then the pile warp 3 is cut by the pile cutting knife 14, thereby forming the upper and lower warp pile fabrics of the present utility model.
[0027] The above is only the preferred embodiment of the present utility model and is not used to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An upper mesh fabric with double-layer segmented radial flocking, characterized in that: It includes an upper fabric (1) and a lower fabric (2). The upper fabric (1) includes an upper ground weave (11) and an upper pile weave (12). The lower fabric (2) includes a lower ground weave (21) and a lower pile weave (22). The upper pile weave (12) and the lower pile weave (22) are connected by pile warp (3) when the weaving is completed. After the pile warp (3) is cut, a part of it is connected to the upper fabric (1) to form the upper pile weave (12), and the other part of the pile warp (3) is connected to the lower fabric (2) to form the lower pile weave (22). The distance between the upper fabric (1) and the lower fabric (2) is equal to the length of the pile warp (3).
2. The upper mesh fabric with double-layer split radial raising according to claim 1, characterized in that, The upper ground weave (11) is woven by upper ground warp (111) and upper weft yarn (112), and the upper ground weave (11) is one of plain weave structure, twill weave structure and satin weave structure.
3. The upper mesh fabric for double-layer split radial raising according to claim 1, characterized in that, The lower ground weave (21) is woven by lower ground warp (211) and lower weft yarn (212), and the lower ground weave (21) is one of plain weave structure, twill weave structure and satin weave structure.
4. A vamp mesh fabric for double-layer split radial raising according to claim 1, characterized in that, The length of the pile warp (3) is equal to the sum of the pile heights of the upper pile weave (12) and the lower pile weave (22), and the length of the pile warp (3) is 5 to 10 millimeters.