Flattening structure of large jacquard machine

Through the combined design of the limiting mechanism and the pressure and tensioning mechanism, the wrinkle problem caused by the movement of the large jacquard fabric roll is solved, the smoothing and tensioning of the fabric is achieved, and the processing effect is improved.

CN223176334UActive Publication Date: 2025-08-01WUJIANG GUANGYU TEXTILE
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Patent Information

Application Number
CN202422466369.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-01
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

In the flat structure of existing large jacquard machines, the roll of the fabric is easily moved, causing wrinkles on the edges of the fabric, affecting the processing quality.

Method used

A flat structure including a limiting mechanism, a pressure-receiving mechanism and a tension-receiving mechanism is designed to move the restriction roll through a threaded rod and a motor drive the clamping plate, and combines the pressed spring and the tension-receiving spring to offset the pressure and tension of the fabric to ensure the tension of the fabric.

Benefits of technology

Effectively prevent wrinkles on the edges of the fabric, ensure smooth fabrics, and improve processing quality and applicability.

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Abstract

The utility model discloses a flattening structure of a large jacquard machine, which relates to the technical field of fabric flattening and comprises an equipment bottom box, a mounting plate fixedly mounted at the top end of the equipment bottom box, a compression roller arranged at the top end of the mounting plate, a tension roller arranged at the top end of the equipment bottom box, and a limiting mechanism comprising a pair of symmetrically arranged clamping plates, a sliding groove is formed in the side, close to the clamping plate, of the equipment bottom box, a pair of mounting columns are slidably arranged in the sliding groove, threaded grooves are formed in the ends, close to the clamping plate, of the mounting columns, threaded columns are fixedly mounted on the sides, close to the mounting columns, of the clamping plate, and the threaded columns are mounted in the threaded grooves in a threaded mode. The limiting mechanism is arranged, the threaded rod is installed in the threaded groove in a threaded mode, the pair of clamping plates are fixedly connected with the installation column, meanwhile, the pair of clamping plates are oppositely arranged, after the clamping plates move to the proper positions, a fabric winding roller is installed in the containing groove, and the fabric winding roller is limited.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric flattening, in particular to a flattening structure of a dobby loom. Background Art

[0002] The large jacquard pattern is woven by a jacquard loom. The number of warp yarns in a complete dobby pattern can be as many as thousands. Most dobby patterns are based on one weave and show pattern designs with another weave, such as plain weave patterns and satin weave patterns. Sometimes, different colored warp and weft yarns can also be used to make the fabric show large colorful patterns. Different fiber types, yarn counts, and different warp and weft densities can also be used to make dobby fabrics of various styles. The application of dobby weave is also very extensive, commonly used in textiles such as bedding, curtains, and blankets. When a dobby loom is working, a fabric flattening device is needed to flatten the fabric for processing the fabric, and a flattening device is required.

[0003] Publication No.: CN218621259 discloses a fabric flattening device for a dobby loom. The output shaft of the first motor rotates to drive the rotating cylinder to rotate and drive the fabric on the surface. At the same time, the second motor is started, and the output shaft rotates to drive the driving gear to engage with the transmission gear to drive the lead screw to rotate, so that the lead screw drives two movable blocks to move relatively on the outer wall of the lead screw, driving the limiting blocks, and the bottom ends of the limiting blocks limit the upper surface of the fabric. In this way, not only can the fabric be flattened, but also the fabric can be limited, avoiding the fabric arching and causing wrinkles in the fabric during the processing of the loom. It can limit fabrics of different widths, thus effectively improving the applicability of the flattening device.

[0004] However, the above device does not limit the fabric roll during use, so that the roll will move during the flattening process, and wrinkles are likely to occur at the edges of the fabric. Therefore, a flattening structure for a dobby loom needs to be proposed. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the defect that the fabric roll is prone to move in the prior art, resulting in wrinkles at the edges of the fabric, and to propose a flattening structure of a dobby loom.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A flattening structure of a jacquard machine, comprising a bottom box of the device. A limiting mechanism is arranged on one side of the bottom box of the device. A mounting plate is fixedly installed at the top of the bottom box of the device. Pressing mechanisms are symmetrically arranged at both ends of the mounting plate. A pressing roller is arranged at the top of the mounting plate. Tension mechanisms are symmetrically arranged at both ends of the bottom box of the device. A tension roller is arranged at the top of the bottom box of the device. The limiting mechanism includes a pair of symmetrically arranged clamping plates. An installation groove is formed on the adjacent side of the pair of clamping plates. A sliding groove is formed on the side of the bottom box of the device close to the clamping plate. A pair of mounting columns are slidably arranged in the sliding groove. A threaded groove is formed at one end of the mounting column close to the clamping plate. A threaded column is fixedly installed on one side of the clamping plate close to the mounting column. The threaded column is threadedly installed in the threaded groove. An adjusting component for adjusting the distance between the clamping plates is arranged in the bottom box of the device. A strengthening component is arranged above the mounting column.

[0008] Preferably, the adjusting component includes a threaded rod rotatably installed in the bottom box of the device. A plurality of limiting rods are fixedly installed in the bottom box of the device. Reverse threads are arranged at both ends of the threaded rod. A pair of lead screw blocks are symmetrically and threadedly sleeved at both ends of the threaded rod. The lead screw blocks are slidably sleeved on the limiting rods. A forward and reverse motor is fixedly installed on the outer side wall of the bottom box of the device. The output shaft of the forward and reverse motor is fixedly connected to the threaded rod coaxially. The outer side wall of the lead screw block is fixedly connected to the mounting column.

[0009] For restricting the fabric roll, thread the threaded rod into the threaded groove so that both clamping plates are fixedly connected to the mounting column. At the same time, the pair of clamping plates are arranged oppositely. Start the forward and reverse motor. The forward and reverse motor drives the threaded rod to rotate. As the threaded rod rotates, the pair of lead screw blocks approach or move away from each other. The lead screw blocks drive the clamping plates to move through the mounting columns. After the clamping plates move to the appropriate positions, install the fabric roll in the installation groove to realize the restriction of the fabric roll.

[0010] Preferably, the strengthening component includes a fixed T-shaped rail fixedly installed at the top of the mounting column. A T-shaped sliding groove is formed on the side of the mounting plate close to the clamping plate. A strengthening inclined rod is arranged between the fixed T-shaped rail and the T-shaped sliding groove. T-shaped sliders are fixedly installed at both ends of the strengthening inclined rod. The T-shaped sliders are respectively slidably arranged in the fixed T-shaped rail and the T-shaped sliding groove.

[0011] For increasing the strength of the clamping plate and the mounting column. After the fabric roll is installed, by sliding the T-shaped slider into the fixed T-shaped rail and the T-shaped sliding groove, a certain connection is established between the clamping plate, the mounting column and the mounting plate, offsetting a part of the acting force of the fabric roll.

[0012] Preferably, the pressing mechanism includes a pressing box fixedly installed on the outer side wall of the mounting plate. A pressing plate is slidably arranged in the pressing box. A plurality of pressing rods are fixedly installed at the top of the pressing plate. A plurality of pressing springs are arranged in the pressing box. The pressing springs are elastically connected between the bottom end of the inner bottom of the pressing box and the bottom end of the pressing plate.

[0013] The compression rod slides through the top end of the compression box, and a first rotating mounting seat is fixedly installed at the top end of the compression rod. The compression roller is rotatably installed between the first rotating mounting seats;

[0014] It is used to offset the pressure generated by the fabric on the compression roller. When the compression roller is subjected to the pressure generated by the fabric, the compression roller moves the pressure plate downward through the first rotating mounting seat and the compression rod, thereby compressing the compression spring. Under the reaction force of the compression spring, the compression roller is supported to a certain extent, and the pressure generated by the fabric on the compression roller is offset to ensure the tension degree of the fabric.

[0015] Preferably, the tension mechanism includes a tension box fixedly installed on the outer side wall of the equipment bottom box. A tension plate is slidably arranged in the tension box. A plurality of tension rods are fixedly installed at the top end of the tension plate. A tension spring is sleeved on the tension rod, and the tension spring is elastically connected between the top end of the tension box and the top end of the tension plate;

[0016] The tension rod slides through the top end of the tension box, and a second rotating mounting seat is fixedly installed at the top end of the tension rod. The tension roller is rotatably installed between the second rotating mounting seats;

[0017] It is used to offset the tension generated by the fabric on the tension roller. When the tension roller is subjected to the tension generated by the fabric, the tension roller drives the tension plate to move upward through the second rotating mounting seat and the tension rod, thereby compressing the tension spring. The reaction force of the tension spring pushes the tension plate downward, thereby offsetting the pressure generated by the fabric on the tension roller to ensure the tension degree of the fabric.

[0018] The utility model has the following beneficial effects:

[0019] 1. By setting the limiting mechanism, the threaded rod is threadedly installed in the threaded groove, so that a pair of clamping plates are fixedly connected to the mounting column. At the same time, the pair of clamping plates are arranged oppositely. Start the forward and reverse motor, and the forward and reverse motor drives the threaded rod to rotate. As the threaded rod rotates, a pair of lead screw blocks approach or move away from each other. The lead screw block drives the clamping plate to move through the mounting column. After the clamping plate moves to a suitable position, the fabric roller is installed in the placement groove to realize the limitation of the fabric roller.

[0020] 2. By setting the compression mechanism and the tension mechanism, the compression roller is supported to a certain extent under the reaction force of the compression spring, and the pressure generated by the fabric on the compression roller is offset. The reaction force of the tension spring pushes the tension plate downward, thereby offsetting the pressure generated by the fabric on the tension roller to ensure the tension degree of the fabric. Description of the Drawings

[0021] Figure 1 It is an external structural schematic diagram of a flattening structure of a large jacquard machine proposed by the utility model;

[0022] Figure 2 is a schematic structural view of the limiting mechanism of the present utility model;

[0023] Figure 3 is a schematic structural view of the mounting column of the present utility model;

[0024] Figure 4 is a schematic structural view of the pressure - receiving mechanism of the present utility model;

[0025] Figure 5 is a schematic structural view of the tension - receiving mechanism of the present utility model.

[0026] In the figure: reference numeral 1 is the equipment bottom box; 2 is the limiting mechanism; 21 is the clamping plate; 211 is the threaded column; 22 is the placement groove; 23 is the sliding groove; 24 is the mounting column; 241 is the threaded groove; 25 is the adjustment assembly; 251 is the threaded rod; 252 is the limiting rod; 253 is the lead screw block; 254 is the forward - reverse motor; 26 is the strengthening assembly; 261 is the T - shaped rail; 262 is the T - shaped chute; 263 is the strengthening diagonal rod; 264 is the T - shaped slider; 3 is the mounting plate; 4 is the pressure - receiving mechanism; 41 is the pressure - receiving box; 42 is the pressure - receiving plate; 43 is the pressure - receiving rod; 44 is the pressure - receiving spring; 45 is the first rotating mounting seat; 5 is the pressure - receiving roller; 6 is the tension - receiving mechanism; 61 is the tension - receiving box; 62 is the tension - receiving plate; 63 is the tension - receiving rod; 64 is the tension - receiving spring; 65 is the second rotating mounting seat; 7 is the tension - receiving roller. Detailed implementation manners

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0029] Refer to Figures 1-5, A flattening structure of a jacquard machine, including an equipment bottom box 1. A limiting mechanism 2 is arranged on one side of the equipment bottom box 1. An installation plate 3 is fixedly installed at the top of the equipment bottom box 1. Pressure-receiving mechanisms 4 are symmetrically arranged at both ends of the installation plate 3. A pressure-receiving roller 5 is arranged at the top of the installation plate 3. Tension-receiving mechanisms 6 are symmetrically arranged at both ends of the equipment bottom box 1. A tension-receiving roller 7 is arranged at the top of the equipment bottom box 1. The limiting mechanism 2 includes a pair of symmetrically arranged clamping plates 21. Placement grooves 22 are opened on the adjacent sides of the pair of clamping plates 21. A sliding groove 23 is opened on the side of the equipment bottom box 1 close to the clamping plate 21. A pair of installation columns 24 are slidably arranged in the sliding groove 23. A threaded groove 241 is opened at one end of the installation column 24 close to the clamping plate 21. A threaded column 211 is fixedly installed on the side of the clamping plate 21 close to the installation column 24. The threaded column 211 is threadedly installed in the threaded groove 241. An adjusting assembly 25 for adjusting the distance between the clamping plates 21 is arranged in the equipment bottom box 1. A strengthening assembly 26 is arranged above the installation column 24.

[0030] The adjusting assembly 25 includes a threaded rod 251 rotatably installed in the equipment bottom box 1. A number of limiting rods 252 are fixedly installed in the equipment bottom box 1. Reverse threads are arranged at both ends of the threaded rod 251. A pair of lead screw blocks 253 are symmetrically threadedly sleeved at both ends of the threaded rod 251. The lead screw blocks 253 are slidably sleeved on the limiting rods 252. A forward and reverse motor 254 is fixedly installed on the outer side wall of the equipment bottom box 1. The output shaft of the forward and reverse motor 254 is coaxially fixedly connected to the threaded rod 251. The outer side wall of the lead screw block 253 is fixedly connected to the installation column 24.

[0031] The strengthening assembly 26 includes a fixed T-shaped rail 261 fixedly installed at the top of the installation column 24. A T-shaped chute 262 is opened on the side of the installation plate 3 close to the clamping plate 21. A strengthening inclined rod 263 is arranged between the fixed T-shaped rail 261 and the T-shaped chute 262. T-shaped sliders 264 are fixedly installed at both ends of the strengthening inclined rod 263. The T-shaped sliders 264 are respectively slidably arranged in the fixed T-shaped rail 261 and the T-shaped chute 262.

[0032] The pressure-receiving mechanism 4 includes a pressure-receiving box 41 fixedly installed on the outer side wall of the installation plate 3. A pressure-receiving plate 42 is slidably arranged in the pressure-receiving box 41. A number of pressure-receiving rods 43 are fixedly installed at the top of the pressure-receiving plate 42. A number of pressure-receiving springs 44 are arranged in the pressure-receiving box 41. The pressure-receiving springs 44 are elastically connected between the bottom end of the inner bottom of the pressure-receiving box 41 and the bottom end of the pressure-receiving plate 42.

[0033] The pressure-receiving rods 43 slidably penetrate through the top of the pressure-receiving box 41. A first rotating mounting seat 45 is fixedly installed at the top of the pressure-receiving rods 43. The pressure-receiving roller 5 is rotatably installed between the first rotating mounting seats 45.

[0034] The tension mechanism 6 includes a tension box 61 fixedly installed on the outer side wall of the equipment bottom box 1. A tension plate 62 is slidably arranged in the tension box 61. A plurality of tension rods 63 are fixedly installed at the top end of the tension plate 62. A tension spring 64 is sleeved on the tension rod 63, and the tension spring 64 is elastically connected between the top end of the tension box 61 and the top end of the tension plate 62.

[0035] The tension rod 63 slidably penetrates through the top end of the tension box 61. A second rotating mounting seat 65 is fixedly installed at the top end of the tension rod 63. The tension roller 7 is rotatably installed between the second rotating mounting seats 65.

[0036] In the present utility model, the threaded rod 251 is threadedly installed into the threaded groove 241, so that a pair of clamping plates 21 are fixedly connected to the mounting column 24. At the same time, the pair of clamping plates 21 are arranged oppositely. The forward and reverse motor 254 is started. The forward and reverse motor 254 drives the threaded rod 251 to rotate. As the threaded rod 251 rotates, a pair of lead screw blocks 253 approach or move away from each other. The lead screw blocks 253 drive the clamping plates 21 to move through the mounting column 24. After the clamping plates 21 move to a suitable position, the fabric roller is installed in the placement groove 22 to realize the restriction of the fabric roller. By sliding the T-shaped slider 264 into the fixed T-shaped rail 261 and the T-shaped chute 262, a certain connection exists between the clamping plates 21, the mounting column 24 and the mounting plate 3, offsetting a part of the acting force of the fabric roller.

[0037] The fabric between the clamping plates 21 passes above the pressure roller 5 and then passes below the tension roller 7. When the pressure roller 5 receives the pressure generated by the fabric, the pressure roller 5 drives the pressure plate 42 to move downward through the first rotating mounting seat 45 and the pressure rod 43, and then compresses the pressure spring 44. Under the reaction force of the pressure spring 44, a certain support is provided for the pressure roller 5 to offset the pressure generated by the fabric on the pressure roller 5. When the tension roller 7 receives the tension generated by the fabric, the tension roller 7 drives the tension plate 62 to move upward through the second rotating mounting seat 65 and the tension rod 63, and then compresses the tension spring 64. The reaction force of the tension spring 64 pushes the tension plate 62 downward, thereby offsetting the pressure generated by the fabric on the tension roller 7. The pressure roller 5 and the tension roller 7 ensure the tension degree of the fabric.

[0038] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent replacements or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A flattening structure of a jacquard machine, comprising an equipment bottom box (1), a limiting mechanism (2) is arranged on one side of the equipment bottom box (1), a mounting plate (3) is fixedly installed at the top of the equipment bottom box (1), pressure-bearing mechanisms (4) are symmetrically arranged at both ends of the mounting plate (3), a pressure-bearing roller (5) is arranged at the top of the mounting plate (3), tension-bearing mechanisms (6) are symmetrically arranged at both ends of the equipment bottom box (1), a tension-bearing roller (7) is arranged at the top of the equipment bottom box (1), and it is characterized in that: The limiting mechanism (2) includes a pair of symmetrically arranged clamping plates (21). An installation groove (22) is formed on the adjacent sides of the pair of clamping plates (21). A sliding groove (23) is formed on one side of the equipment bottom box (1) close to the clamping plate (21). A pair of mounting columns (24) are slidably arranged in the sliding groove (23). A threaded groove (241) is formed at one end of the mounting column (24) close to the clamping plate (21). A threaded column (211) is fixedly installed on one side of the clamping plate (21) close to the mounting column (24). The threaded column (211) is threadedly installed in the threaded groove (241). An adjustment assembly (25) for adjusting the distance between the clamping plates (21) is arranged in the equipment bottom box (1). A strengthening assembly (26) is arranged above the mounting column (24).

2. The flattening structure of a dobby loom according to claim 1, wherein: The adjustment assembly (25) includes a threaded rod (251) rotatably installed in the equipment bottom box (1). A number of limiting rods (252) are fixedly installed in the equipment bottom box (1). Reverse threads are arranged at both ends of the threaded rod (251). A pair of lead screw blocks (253) are symmetrically and threadedly sleeved at both ends of the threaded rod (251). The lead screw blocks (253) are slidably sleeved on the limiting rods (252). A forward and reverse motor (254) is fixedly installed on the outer side wall of the equipment bottom box (1). The output shaft of the forward and reverse motor (254) is coaxially and fixedly connected to the threaded rod (251). The outer side wall of the lead screw block (253) is fixedly connected to the mounting column (24).

3. The flattening structure of a large jacquard machine according to claim 1, characterized in that: The strengthening assembly (26) includes a fixed T-shaped clamping rail (261) fixedly installed at the top end of the mounting column (24). A T-shaped sliding groove (262) is formed on one side of the mounting plate (3) close to the clamping plate (No content related to the clamping plate number is mentioned in the original text, so it's assumed to be a general reference to the relevant clamping plate) (21). A strengthening inclined rod (263) is arranged between the fixed T-shaped clamping rail (261) and the T-shaped sliding groove (262). T-shaped sliders (264) are fixedly installed at both ends of the strengthening inclined rod (263). The T-shaped sliders (264) are respectively slidably arranged in the fixed T-shaped clamping rail (261) and the T-shaped sliding groove (262).

4. The flattening structure of a large jacquard machine according to claim 1, characterized in that: The pressure-receiving mechanism (4) includes a pressure-receiving box (41) fixedly installed on the outer side wall of the mounting plate (3). A pressure-receiving plate (42) is slidably arranged in the pressure-receiving box (41). A number of pressure-receiving rods (43) are fixedly installed at the top end of the pressure-receiving plate (42). A number of pressure-receiving springs (44) are arranged in the pressure-receiving box (41). The pressure-receiving springs (44) are elastically connected between the bottom end inside the pressure-receiving box (41) and the bottom end of the pressure-receiving plate (42).

5. The flattening structure of a dobby loom according to claim 4, characterized in that: The pressure-receiving rod (43) slidably penetrates the top end of the pressure-receiving box (41). A first rotating mounting seat (45) is fixedly installed at the top end of the pressure-receiving rod (43). The pressure-receiving roller (5) is rotatably installed between the first rotating mounting seats (45).

6. The flattening structure of a dobby loom according to claim 1, characterized in that: The tension-receiving mechanism (6) includes a tension-receiving box (61) fixedly installed on the outer side wall of the equipment bottom box (1). A tension-receiving plate (62) is slidably arranged in the tension-receiving box (61). A number of tension-receiving rods (63) are fixedly installed at the top end of the tension-receiving plate (62). A tension-receiving spring (64) is sleeved on the tension-receiving rod (63). The tension-receiving spring (64) is elastically connected between the top end inside the tension-receiving box (61) and the top end of the tension-receiving plate (62).

7. The flattening structure of a dobby loom according to claim 6, characterized in that: The tension rod (63) slides through the top of the tension box (61) in a penetrating manner. A second rotating mounting seat (65) is fixedly installed at the top of the tension rod (63). The tension roller (7) is rotatably installed between the second rotating mounting seats (65).

Citation Information

Patent Citations

  • Fabric flattening device for jacquard textile machine

    CN218621259U