Infrared casting size inspection device
Through the motor-driven gear meshing transmission and electric push rod driving distance measuring components of the infrared casting size inspection device, the problem of low automation of existing casting detection devices is solved, and the rapid and accurate detection of casting size is achieved, and the detection accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202422216263.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing casting detection devices lack effective automated cycle detection structure, resulting in low accuracy when traditional detection relies on manual handheld, which has limitations.
The infrared casting size inspection device is adopted, and the distance measurement components are driven by the motor-driven gear meshing transmission and the electric push rod to achieve automated all-round measurement, and accurate dimension detection is carried out in combination with infrared distance measurement technology.
It realizes rapid and accurate detection of casting sizes, improves detection accuracy and efficiency, reduces manual intervention, and improves the degree of automation of detection.
Smart Images

Figure CN223179484U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of dimension inspection, and particularly relates to an infrared casting dimension inspection device. Background Art
[0002] A casting is a metal formed object obtained by various casting methods, that is, the smelted liquid metal is injected into a pre-prepared mold by pouring, injection, suction or other casting methods, and after cooling, through subsequent processing means such as grinding, an object with a certain shape, size and performance is obtained.
[0003] After the casting is completed, in order to ensure that the casting can have good accuracy, a corresponding dimension inspection device is needed to detect the dimensions of the casting. When the existing inspection device is in use, due to the lack of an effective automatic cyclic inspection structure, the traditional inspection device relies on manual holding of the inspection device, resulting in low accuracy during inspection and having limitations.
[0004] Therefore, in view of the deficiencies in the actual production and implementation of the above solutions, they are corrected and improved. At the same time, with the spirit and concept of pursuing excellence, with the assistance of professional knowledge and experience, and after various ingenious ideas and tests, the present utility model is created. A special infrared casting dimension inspection device is provided to solve the problem that when the existing inspection device is in use, due to the lack of an effective automatic cyclic inspection structure, the traditional inspection device relies on manual holding of the inspection device, resulting in low accuracy during inspection and having limitations. Content of the Utility Model
[0005] The utility model provides an infrared casting dimension inspection device, which solves the problem that when the existing inspection device is in use, due to the lack of an effective automatic cyclic inspection structure, the traditional inspection device relies on manual holding of the inspection device, resulting in low accuracy during inspection and having limitations.
[0006] The technical solution of the present utility model is realized as follows. An infrared casting size inspection device includes a moving frame. The main body of the moving frame is longitudinally arranged, and side plates are fixedly connected to the outside of the moving frame. The side plates are perpendicular to the moving frame. A longitudinal groove is provided inside the moving frame. A motor is installed on the top surface of the side plate. An output shaft is provided at the bottom end of the motor. A gear is installed on this output shaft. The motor and the gear together form a driving structure. An electric push rod is fixedly connected inside the longitudinal groove. The main body of the electric push rod is longitudinally arranged. A controller is fixedly connected to the top surface of the electric push rod. A slider is fixedly connected to the outside of the controller. There are two sliders in total, and the two sliders are fixedly connected to the front and rear side surfaces of the controller in an opposite direction. The controller is slidably connected to the longitudinal groove provided in the moving frame through the sliders fixedly connected to its outer side surface. A ranging component is fixedly connected to the outside of the controller, and the ranging component is an infrared ranging structure.
[0007] According to an infrared casting size inspection device of the present utility model, the moving frame is located inside the guide rail. The main body of the guide rail is an arc-shaped structure. An arc-shaped groove is provided on the top surface of the guide rail. This arc-shaped groove is a guiding groove, and the guiding groove and the guide rail together form a moving structure.
[0008] According to an infrared casting size inspection device of the present utility model, a positioning plate is fixedly connected to the right end surface of the guide rail. The main body of the positioning plate is a rectangular block structure. There are two positioning plates in total, and the two positioning plates are fixedly connected to the front and rear sides of the right end surface of the guide rail in an opposite direction. Through holes are provided inside both positioning plates, and these through holes are positioning holes.
[0009] According to an infrared casting size inspection device of the present utility model, a bracket is fixedly connected to the inner wall of the guide rail. A display screen is fixedly connected to the top surface of the bracket, and the display screen is used to display the data detected by the ranging component.
[0010] According to an infrared casting size inspection device of the present utility model, guide teeth are fixedly connected to the outer peripheral surface of the guide rail in an arc-shaped array, and the guide teeth and the guide rail together form a guiding structure.
[0011] According to an infrared casting size inspection device of the present utility model, the guide teeth are meshed and driven with the gear provided at the bottom end of the motor, and the display screen fixedly connected to the top surface of the bracket is electrically connected to the ranging component fixedly connected to the outside of the controller.
[0012] After adopting the above technical solution, the beneficial effects of the present utility model are:
[0013] 1. In the present utility model, by providing a guiding groove opened on the top surface of the guide rail, when the moving frame is moving, the motor installed on the outer side of the side plate can be started to drive the rotation of the gear, and the meshing transmission between the gear and the guiding teeth fixedly connected to the outer peripheral surface of the guide rail is used to achieve the quick steering adjustment operation of the current moving frame, thereby achieving the purpose of omnidirectional measurement;
[0014] 2. In the present utility model, by providing a controller and a ranging component that can move up and down along the moving frame, when inspecting the size of the casting, the electric push rod installed in the moving frame can be started to push the controller, and the controller drives the ranging component fixedly connected to its outer side to displace to achieve the quick ranging operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0016] Figure 1 It is a front side view structural schematic diagram of the size inspection device of the present utility model;
[0017] Figure 2 It is a front view structural schematic diagram of the size inspection device of the present utility model;
[0018] Figure 3 It is a combined structural schematic diagram of the guide rail and the guiding groove of the size inspection device of the present utility model;
[0019] Figure 4 It is a combined structural schematic diagram of the moving frame and the side plate of the size inspection device of the present utility model;
[0020] Figure 5 It is a top view structural schematic diagram of the size inspection device of the present utility model;
[0021] Figure 6 It is a left view structural schematic diagram of the size inspection device of the present utility model;
[0022] In the figure, 1 - guide rail, 101 - guiding groove, 102 - positioning plate, 103 - positioning hole; 2 - bracket, 201 - display screen, 202 - guiding teeth; 3 - moving frame, 301 - side plate, 302 - motor, 303 - gear, 304 - electric push rod, 305 - controller, 306 - slider, 307 - ranging component. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the protection scope of the present utility model.
[0024] As Figures 1-6 shown, an infrared casting size inspection device includes: a moving frame 3. The main body of the moving frame 3 is longitudinally arranged, and a side plate 301 is fixedly connected to the outside of the moving frame 3. The side plate 301 is perpendicular to the moving frame 3. A longitudinal groove is provided inside the moving frame 3. A motor 302 is installed on the top end surface of the side plate 301. An output shaft is provided at the bottom end of the motor 302, and a gear 303 is installed on this output shaft. The motor 302 and the gear 303 together form a driving structure. An electric push rod 304 is fixedly connected inside the longitudinal groove. The main body of the electric push rod 304 is longitudinally arranged. A controller 305 is fixedly connected to the top end surface of the electric push rod 304. A slider 306 is fixedly connected to the outside of the controller 305. There are two sliders 306 in total, and the two sliders 306 are fixedly connected to the front and rear side surfaces of the controller 305 in an opposite direction. The controller 305 is slidably connected to the longitudinal groove provided in the moving frame 3 through the slider 306 fixedly connected to its outer side surface. A ranging component 307 is fixedly connected to the outside of the controller 305. The ranging component 307 is an infrared ranging structure. The guide teeth 202 are meshed with the gear 303 provided at the bottom end of the motor 302 for transmission. The display screen 201 fixedly connected to the top end surface of the bracket 2 is electrically connected to the ranging component 307 fixedly connected to the outside of the controller 305.
[0025] Among them, the moving frame 3 is located inside the guide rail 1. The main body of the guide rail 1 is an arc-shaped structure. An arc-shaped groove is provided on the top end surface of the guide rail 1. This arc-shaped groove is a guide groove 101. The guide groove 101 and the guide rail 1 together form a moving structure. A positioning plate 102 is fixedly connected to the right end surface of the guide rail 1. The main body of the positioning plate 102 is a rectangular block structure. There are two positioning plates 102 in total, and the two positioning plates 102 are fixedly connected to the front and rear sides of the right end surface of the guide rail 1 in an opposite direction. Through holes are provided inside both positioning plates 102. These through holes are positioning holes 103.
[0026] Among them, a bracket 2 is fixedly connected to the inner wall of the guide rail 1. A display screen 201 is fixedly connected to the top end surface of the bracket 2. The display screen 201 is used to display the data detected by the ranging component 307. Guide teeth 202 are fixedly connected to the outer peripheral surface of the guide rail 1 in an arc-shaped array. The guide teeth 202 and the guide rail 1 together form a guiding structure.
[0027] During use, when the size of the casting is being inspected, the casting and the guide rail 1 can be placed on the workbench, and the guide rail 1 can be quickly fixed and limited by connecting the bolt through the positioning hole 103 opened in the positioning plate 102 to the workbench body. And when the size of the casting is being inspected, the height of the controller 305 can be adjusted by starting the electric push rod 304 installed in the moving frame 3;
[0028] When the height of the controller 305 is adjusted, it can synchronously drive the displacement operation of the ranging component 307 fixedly connected to the outside of the controller 305. After detecting the size of the casting by using the ranging component 307, it is synchronously fed back to the display screen 201 on the bracket 2 fixedly connected to the inner wall of the guide rail 1 for display. The ranging principle of the ranging component 307 is to utilize the characteristic that infrared rays will be reflected when encountering obstacles, and the distance is determined by measuring the transmitted and received infrared signals. Infrared rays will not spread during propagation and have a low refractive index, which enables the infrared rangefinder to maintain high accuracy over long distances. And when performing detection, the motor 302 installed on the top surface of the side plate 301 can be started to drive the rotation of the gear 303, and the automatic rotation adjustment of the ranging component 307 can be realized through the meshing transmission of the gear 303 and the guide teeth 202 fixedly connected to the outer peripheral surface of the guide rail 1, so as to achieve the purpose of omnidirectional measurement.
[0029] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An infrared casting size inspection device, characterized in that, It includes a moving frame (3). The main body of the moving frame (3) is longitudinally arranged. A side plate (301) is fixedly connected to the outside of the moving frame (3), and the side plate (301) is perpendicular to the moving frame (3). A longitudinal groove is formed inside the moving frame (3). A motor (302) is installed on the top surface of the side plate (301). An output shaft is provided at the bottom end of the motor (302), and a gear (303) is installed on this output shaft. The motor (302) and the gear (303) together form a driving structure. An electric push rod (304) is fixedly connected inside the longitudinal groove. The main body of the electric push rod (304) is longitudinally arranged. A controller (305) is fixedly connected to the top surface of the electric push rod (304). A slider (306) is fixedly connected to the outside of the controller (305). There are two sliders (306), and the two sliders (306) are fixedly connected to the front and rear side surfaces of the controller (305) in an opposite direction. The controller (305) is slidably connected to the longitudinal groove formed in the moving frame (3) through the slider (306) fixedly connected to its outer side surface. A distance measuring component (307) is fixedly connected to the outside of the controller (305), and the distance measuring component (307) is an infrared distance measuring structure.
2. The infrared casting size inspection device according to claim 1, characterized in that, The moving frame (3) is located inside the guide rail (1). The main body of the guide rail (1) is an arc-shaped structure. An arc-shaped groove is formed on the top surface of the guide rail (1), and this arc-shaped groove is a guiding groove (101). The guiding groove (101) and the guide rail (1) together form a moving structure.
3. The infrared casting size inspection device according to claim 2, characterized in that, A positioning plate (102) is fixedly connected to the right end surface of the guide rail (1). The main body of the positioning plate (102) is a rectangular block structure. There are two positioning plates (102), and the two positioning plates (102) are fixedly connected to the front and rear sides of the right end surface of the guide rail (1) in an opposite direction. Through holes are formed inside both positioning plates (102), and these through holes are positioning holes (103).
4. The infrared casting size inspection device according to claim 3, wherein, A bracket (2) is fixedly connected to the inner wall of the guide rail (1). A display screen (201) is fixedly connected to the top surface of the bracket (2), and the display screen (201) is used to display the data detected by the distance measuring component (307).
5. An infrared casting size inspection device according to claim 4, characterized in that, Guide teeth (202) are fixedly connected to the outer peripheral surface of the guide rail (1) in an arc-shaped array. The guide teeth (202) and the guide rail (1) together form a guiding structure.
6. An infrared casting size inspection device according to claim 5, characterized in that, The guide teeth (202) are meshed and driven with the gear (303) provided at the bottom end of the motor (302). The display screen (201) fixedly connected to the top surface of the bracket (2) is electrically connected to the distance measuring component (307) fixedly connected to the outside of the controller (305).