High-efficiency flatness detection equipment

Abstract

The utility model discloses high-efficiency flatness detection equipment which comprises a detection mechanism, the detection mechanism comprises a flatness detection equipment group and a detection table equipment group, and the detection table equipment group is arranged at the bottom of the flatness detection equipment group. According to the part size detection equipment, the X-axis sliding table and the Y-axis sliding table are precisely matched with the flatness detection probe, so that automatic and high-speed flatness detection can be realized. Meanwhile, through the cooperation of the material placing disc and the variable speed motor, the material placing disc can enable a plurality of workpieces to continuously and automatically enter a detection area, the production efficiency is greatly improved, the device is particularly suitable for a batch production scene, meanwhile, the device has high adaptability, the design of material placing grooves in the material placing disc can be flexibly adjusted according to the workpieces of different sizes and shapes, and the production efficiency is improved. Both large workpieces and small workpieces can be stably placed and detected, and the purpose of feeding the workpieces with overlarge sizes can be achieved by replacing the material placing disc.

Description

Technical Field

[0001] The utility model relates to the field of detection equipment, in particular to a high-efficiency flatness detection equipment. Background Technique

[0002] With the rapid development of industrial automation and intelligent manufacturing, the quality requirements for products are becoming more and more stringent. In the mechanical processing and manufacturing industries, the flatness of workpieces is an important quality parameter, which is directly related to the assembly accuracy, service life and performance of products. Therefore, how to efficiently and accurately detect the flatness of workpieces has become a key technical link in the manufacturing industry. At present, most traditional flatness detection equipment relies on manual operation or single-axis detection methods, with low efficiency and limited accuracy, and cannot meet the needs of large-scale production and high-precision measurement.

[0003] After retrieval, as disclosed in a Chinese patent document, a general and efficient flatness detection device [Application No.: 202320929842.X, Publication No.: CN219694082U], a general and efficient flatness detection device includes: a detection platform; support blocks, and 2 support blocks are respectively arranged at the left and right ends of the upper surface of the detection platform; Y-axis guide rails, and 2 Y-axis guide rails are respectively arranged on the upper surfaces of the 2 support blocks; a combined slider that slides relative to the Y-axis guide rail is arranged on each of the 2 Y-axis guide rails; although this device has a certain degree of generality, it cannot perform batch detection, and there are certain restrictions on the workpieces to be detected, which does not meet the requirements. Content of the Utility Model

[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a high-efficiency flatness detection equipment.

[0005] A high-efficiency flatness detection equipment includes a detection mechanism, and is characterized in that the detection mechanism includes a flatness detection equipment group and a detection table equipment group, and the detection table equipment group is arranged at the bottom of the detection equipment group;

[0006] The flatness detection equipment group includes a structural frame, an X-axis sliding table, a Y-axis sliding table and a flatness detection probe. The X-axis sliding table is installed on the top of the structural frame, the Y-axis sliding table is movably installed on the X-axis sliding table, and the flatness detection probe is movably installed on the Y-axis sliding table;

[0007] The detection table equipment group includes a material placing disk and a base, and the material placing disk is movably installed on the top of the base.

[0008] Preferably, the structural frame is in an inverted L shape.

[0009] Through the above technical solution, the overall structure of the device can be made more stable. The center of gravity of this structure is relatively low, which can effectively reduce the vibration and sway during the operation of the device. At the same time, the inverted L-shaped structure occupies less space and is more compact compared to the traditional frame structure, making the device layout more reasonable. Especially in a narrow production environment, a large amount of installation space can be saved.

[0010] Preferably, an X-axis sliding track and an X-axis slide rail are provided at the bottom of the X-axis sliding table.

[0011] Through the above technical solution, the X-axis sliding track and the X-axis slide rail cooperate with each other to make the sliding table move more smoothly horizontally, and can also greatly reduce the wear caused by friction, extending the service life of the device.

[0012] Preferably, an X-axis sliding block and an X-axis slide rail block are provided at the top of the Y-axis sliding table. The X-axis sliding block is movably installed on the X-axis sliding track, and the X-axis slide rail block is movably installed on the X-axis slide rail. An Y-axis sliding track and an Y-axis slide rail are provided at the bottom of the Y-axis sliding table.

[0013] Through the above technical solution, the Y-axis sliding table can not only move stably horizontally in the X-axis direction, but also slide precisely longitudinally in the Y-axis direction, realizing two-axis linkage and further improving the detection flexibility and accuracy of the device.

[0014] Preferably, an Y-axis sliding block and an Y-axis slide rail block are provided at the top of the flatness detection probe. The Y-axis sliding block is movably installed on the Y-axis sliding track, and the Y-axis slide rail block is movably installed on the Y-axis slide rail.

[0015] Through the above technical solution, the flatness detection probe can move precisely up and down along the longitudinal track of the Y-axis sliding table, so that the probe can perform precise flatness detection according to the height or position of different workpieces.

[0016] Preferably, the material placing tray is circular, and a number of material placing grooves are provided on the material placing tray. The bottom of the material placing tray is conical.

[0017] Through the above technical solution, the design of the circular material placing tray can achieve more uniform workpiece placement and efficient workpiece transmission. The circular shape can make the gravity distribute more evenly, avoiding the generation of errors. The design that the bottom of the material placing tray is conical further optimizes the transmission and positioning of the material placing tray. The conical bottom can not only ensure that the material placing tray slides into the material placing groove, but also naturally and stably transmit the material placing tray to the detection area through the action of gravity, without additional mechanical pushing or manual intervention. The material placing tray can be replaced, and the material placing tray can be quickly replaced after the detection is completed to achieve the purpose of changing materials.

[0018] Preferably, a variable-speed motor is provided inside the base, and the variable-speed motor can drive the material placing tray to rotate.

[0019] Through the above technical solution, the use of the variable-speed motor improves the automation level of the equipment. In a mass production environment, after the detection is completed, the next workpiece on the material placing tray can be quickly rotated to the detection position, ensuring the continuous and efficient operation of the equipment.

[0020] Compared with the prior art, the present utility model has the following advantages:

[0021] 1. Through the precise cooperation of the X-axis sliding table, Y-axis sliding table and flatness detection probe, the part size detection equipment can achieve automatic and high-speed flatness detection. At the same time, with the cooperation of the material placing tray and the variable-speed motor, the material placing tray enables multiple workpieces to continuously and automatically enter the detection area, greatly improving the production efficiency, especially suitable for mass production scenarios.

[0022] 2. The part size detection equipment has strong adaptability. The design of the material placing grooves on the material placing tray can be flexibly adjusted according to workpieces of different sizes and shapes. Whether it is a large workpiece or a small workpiece, it can be stably placed and detected. For workpieces with too large sizes, the material placing tray can be replaced to achieve the purpose of feeding.

[0023] 3. Through the inverted L-shaped structural frame design, the overall equipment of the part size detection equipment occupies less space while maintaining stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a three-dimensional schematic diagram of the present utility model;

[0025] Figure 2 is a three-dimensional schematic diagram of some components of the flatness detection equipment group of the present utility model;

[0026] Figure 3 is a partially enlarged schematic diagram at position A of the present utility model;

[0027] Figure 4 is a side view schematic diagram of the present utility model.

[0028] In the figure: 101, structural frame; 102, X-axis sliding table; 103, Y-axis sliding table; 104, flatness detection probe; 201, material placing tray; 202, base; 301, X-axis sliding track; 302, X-axis sliding rail; 303, X-axis sliding block; 304, X-axis rail block; 305, Y-axis sliding track; 306, Y-axis sliding rail; 307, Y-axis sliding block; 308, Y-axis rail block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0030] Please refer to Figures 1 to 2 , the present invention provides a technical solution:

[0031] A high-efficiency flatness detection device includes a detection mechanism, characterized in that the detection mechanism includes a flatness detection device group and a detection table device group, and the detection table device group is arranged at the bottom of the flatness detection device group; the flatness detection device group includes a structural frame 101, an X-axis sliding table 102, a Y-axis sliding table 103 and a flatness detection probe 104. The X-axis sliding table 102 is installed on the top of the structural frame 101, the Y-axis sliding table 103 is movably installed on the X-axis sliding table 102, and the flatness detection probe 104 is movably installed on the Y-axis sliding table 103; the detection table device group includes a material placing tray 201 and a base 202, and the material placing tray 201 is movably installed on the top of the base 202.

[0032] Specifically, the structural frame 101 is in an inverted L shape, which can make the overall structure of the device more stable. The center of gravity of this structure is relatively low, which can effectively reduce the vibration and shaking during the operation of the device. At the same time, the inverted L-shaped structure occupies less space and is more compact than the traditional frame structure, making the device layout more reasonable. Especially in a narrow production environment, it can save a large amount of installation space. In addition, the inverted L-shaped design also leaves a more generous space for the maintenance and operation of the device, improving the practicality and operation convenience of the device.

[0033] Specifically, the bottom of the X-axis sliding table 102 is provided with an X-axis sliding track 301 and an X-axis sliding rail strip 302. The X-axis sliding track 301 and the X-axis sliding rail strip 302 cooperate with each other to make the sliding table move more smoothly horizontally, and can also greatly reduce the wear caused by friction, extending the service life of the device. In addition, the combination of the X-axis sliding track 301 and the X-axis sliding rail strip 302 optimizes the load-bearing capacity of the device, enabling the sliding table to maintain a stable operating state when carrying a heavier detection probe, and avoiding rail deformation or accuracy decline caused by overloading.

[0034] Specifically, an X-axis slider 303 and an X-axis slide rail block 304 are provided on the top of the Y-axis slide table 103. The X-axis slider 303 is movably installed on the X-axis slide rail 301, and the X-axis slide rail block 304 is movably installed on the X-axis slide rail strip 302. The bottom of the Y-axis slide table 103 is provided with a Y-axis slide rail 305 and a Y-axis slide rail strip 306. The Y-axis slide table 103 can not only move stably horizontally in the X-axis direction but also slide precisely longitudinally in the Y-axis direction, realizing two-axis linkage, enabling the flatness detection device to quickly and flexibly adapt to workpieces of different sizes and shapes. Especially in the detection of large-area workpieces, through the efficient movement of the slide table, rapid full-coverage detection can be achieved, shortening the detection time and improving the production capacity.

[0035] Specifically, a Y-axis slider 307 and a Y-axis slide rail block 308 are provided on the top of the flatness detection probe 104. The Y-axis slider 307 is movably installed on the Y-axis slide rail 305, and the Y-axis slide rail block 308 is movably installed on the Y-axis slide rail strip 306. The flatness detection probe 104 can move precisely up and down along the longitudinal rail of the Y-axis slide table 103, enabling the probe to perform precise flatness detection according to the height or position of different workpieces. This sliding structure makes the equipment more convenient for maintenance. The modular design of the slider and the slide rail strip enables easy disassembly, cleaning, and lubrication during daily maintenance.

[0036] Specifically, the loading tray 201 is circular, and a number of loading slots are provided on the loading tray 201. The bottom of the loading tray 201 is conical. The design of the circular loading tray can achieve more uniform workpiece placement and efficient workpiece transfer. The circular shape allows gravity to be distributed more evenly, avoiding errors. The design of the conical bottom of the loading tray 201 further optimizes the transfer and positioning of the loading tray. The conical bottom can not only ensure that the loading tray slides into the loading slot but also naturally and stably transfer the loading tray to the detection area through the action of gravity without additional mechanical pushing or manual intervention. The loading tray can be replaced, and when the detection is completed, the loading tray can be quickly replaced for the purpose of material change. These designs not only optimize the efficiency and stability of workpiece transfer but also improve the automation level of detection and the overall reliability of the equipment. They not only meet the high-efficiency automation requirements in industrial production but also ensure the precise positioning and protection of workpieces during the detection process, enabling the equipment to have the ability to be widely applied in a variety of complex workpiece scenarios.

[0037] Specifically, a variable-speed motor is provided inside the base 202. The variable-speed motor can drive the material-swinging plate 201 to rotate. The use of the variable-speed motor improves the automation degree of the equipment. In the environment of mass production, after the detection is completed, the next workpiece on the material-swinging plate 201 can be quickly rotated to the detection position to ensure the continuous and efficient operation of the equipment. The use of the variable-speed motor not only improves the adaptability and operation efficiency of the equipment, but also significantly reduces the need for manual intervention.

[0038] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0039] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more unless otherwise specifically defined.

[0040] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes an equivalent substitution or change, and should be covered by the protection scope of the present invention.

Claims

1. A high-efficiency flatness detection device, including a detection mechanism, characterized in that, The described detection mechanism includes a flatness detection equipment group and a detection table equipment group, and the detection table equipment group is arranged at the bottom of the flatness detection equipment group; The flatness detection equipment group includes a structural frame (101), an X-axis sliding table (102), a Y-axis sliding table (103) and a flatness detection probe (104). The X-axis sliding table (102) is installed on the top of the structural frame (101), the Y-axis sliding table (103) is movably installed on the X-axis sliding table (102), and the flatness detection probe (104) is movably installed on the Y-axis sliding table (103); The detection table equipment group includes a blanking plate (201) and a base (202), and the blanking plate (201) is movably installed on the top of the base (202).

2. The high-efficiency flatness detection device according to claim 1, characterized in that: The described structural frame (101) is in an inverted L shape.

3. An efficient flatness detection device according to claim 1, characterized in that: The bottom of the X-axis sliding table (102) is provided with an X-axis sliding track (301) and an X-axis slide rail strip (302).

4. An efficient flatness detection device according to claim 1, characterized in that: The top of the Y-axis sliding table (103) is provided with an X-axis sliding block (303) and an X-axis slide rail block (304). The X-axis sliding block (303) is movably installed on the X-axis sliding track (301), the X-axis slide rail block (304) is movably installed on the X-axis slide rail strip (302), and the bottom of the Y-axis sliding table (103) is provided with a Y-axis sliding track (305) and a Y-axis slide rail strip (306).

5. An efficient flatness detection device according to claim 1, characterized in that: The top of the flatness detection probe (104) is provided with a Y-axis sliding block (307) and a Y-axis slide rail block (308). The Y-axis sliding block (307) is movably installed on the Y-axis sliding track (305), and the Y-axis slide rail block (308) is movably installed on the Y-axis slide rail strip (306).

6. An efficient flatness detection device according to claim 1, characterized in that: The described blanking plate (201) is circular, and a number of blanking grooves are formed on the blanking plate (201), and the bottom of the blanking plate (201) is conical.

7. An efficient flatness detection device according to claim 1, characterized in that: A variable-speed motor is arranged inside the base (202), and the variable-speed motor can drive the blanking plate (201) to rotate.

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