Welding force testing device dial needle and welding force testing device

By designing an adjustable welding force test device dialing device, the problem of fixing the dialing position is solved, and the vertical adjustment of the dialing needle and the object to be tested is achieved, which reduces system errors and improves the accuracy of the test data.

CN223179922UActive Publication Date: 2025-08-01HEFEI GCL SYST INTEGRATION NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421913286.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-08-01
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The pin of the existing welding force testing device is fixed in position after installation, which may cause the pin to be not perpendicular to the object to be tested during the test. The staff needs to change the position or method to measure, resulting in system errors.

Method used

A welding force testing device dialing needle is designed, including a dialing needle body, a connecting rod, an adjusting member and a limiting member. The adjusting member rotates about the axis of the connecting rod to adjust the angle of the dialing needle body to ensure perpendicular to the object to be tested, and the limiting member fixes the position of the adjusting member.

Benefits of technology

The vertical adjustment of the dialing pin and the object to be tested is realized, which reduces system errors and obtains more accurate welding force test data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a welding force testing device dial needle and a welding force testing device.The dial needle comprises a dial needle body, a connecting rod and a limiting piece, the first end of the connecting rod is used for being connected with the welding force testing device, the second end of the connecting rod is provided with an adjusting piece, and the adjusting piece can rotate in the axial direction of the connecting rod; the shifting needle body is located in the adjusting piece, is perpendicular to the axis of the connecting rod and can synchronously move along with the adjusting piece; and the limiting piece is used for limiting the movement of the adjusting piece. According to the welding force testing device, when a worker finds that the shifting needle body is not perpendicular to the to-be-tested object, the angle of the shifting needle body relative to the to-be-tested object can be adjusted by rotating the adjusting piece, and it is guaranteed that the shifting needle body can be perpendicular to the to-be-tested object; according to the welding force testing device applying the welding force testing device shifting needle, more accurate data can be obtained during welding force testing, and system errors and influences on follow-up operation are reduced.
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Description

Technical Field

[0001] The present disclosure relates to the field of welding technology, and in particular, to a needle for a welding force testing device and a welding force testing device applying the needle for a welding force testing device. Background Art

[0002] Taking the welding force test in the production of photovoltaic modules as an example, in the related art, a digital display tensiometer is usually used for the welding force test in the production of photovoltaic modules. However, the test needle of this device is installed by bolts. After the installation is completed, the position of the needle is fixed. During the test process, the situation where the needle is not perpendicular to the object to be tested will occur. At this time, the staff needs to change their own position or change the test method for measurement. Changing their own position or changing the test method for measurement will result in the value displayed by the digital display tensiometer not being the true welding force, ultimately causing a systematic error and affecting subsequent operations. Summary of the Utility Model

[0003] The purpose of the present disclosure is to provide a needle for a welding force testing device, which can flexibly adjust the position of the needle so that the welding force testing equipment can measure a more accurate welding force.

[0004] To achieve the above purpose, the present disclosure provides a needle for a welding force testing device, including:

[0005] A needle body;

[0006] A connecting rod, a first end of the connecting rod is used to connect with a welding force testing device, a second end is provided with an adjusting member, the adjusting member can rotate around the axis of the connecting rod, the needle body is located in the adjusting member and perpendicular to the axis of the connecting rod, and can move synchronously with the adjusting member;

[0007] A limiting member, the limiting member is used to limit the movement of the adjusting member.

[0008] Optionally, a connecting groove is provided in the adjusting member, the connecting groove is cylindrical, sleeved on the second end of the connecting rod, and the inside of the connecting groove fits with the outer wall of the second end of the connecting rod.

[0009] Optionally, a flange is provided at the second end of the connecting rod, the connecting groove is sleeved on the flange, and a clamping ring is further provided on the adjusting member, the clamping ring is located at the top of the connecting groove and is detachably connected to the adjusting member for clamping the flange.

[0010] Optionally, an opening is provided on the connecting groove, the opening penetrates the outer wall of the adjusting member for the needle body to extend out of the adjusting member.

[0011] Optionally, a clamping groove is provided at the opening, and the clamping groove is used for clamping the needle-pushing body, and the needle-pushing body is detachably connected in the clamping groove.

[0012] Optionally, the limiting member includes a limiting bolt, and the end of the limiting bolt penetrates through the adjusting member and abuts against the outer wall of the second end of the connecting rod.

[0013] Optionally, a plurality of the limiting bolts are provided and are evenly distributed along the circumferential direction of the connecting rod.

[0014] Optionally, the needle-pushing body is fixedly connected to the adjusting member.

[0015] Optionally, the outer wall of the adjusting member is provided with anti-slip lines.

[0016] In a second aspect of the present disclosure, a welding force testing device is further provided, including: a welding force testing device body, and the welding force testing device needle-pushing pin described in the above embodiment, and the first end of the connecting rod is connected to the welding force testing device body.

[0017] Compared with the prior art, the advantages of the present utility model are as follows: The welding force testing device needle-pushing pin of the present utility model includes a needle-pushing body, a connecting rod and a limiting member. By providing an adjusting member on the connecting rod that can rotate relative to the axis of the connecting rod and connecting the needle-pushing body to the adjusting member, when the staff finds that the needle-pushing body is not perpendicular to the object to be tested, the angle of the needle-pushing body relative to the object to be tested can be adjusted by rotating the adjusting member, ensuring that the needle-pushing body can be perpendicular to the object to be tested, without adjusting its own position or rotating the welding force testing device to adjust the position of the needle-pushing body. Furthermore, the welding force testing device applying the welding force testing device needle-pushing pin of the present disclosure can obtain more accurate data during welding force testing, reducing systematic errors and the impact on subsequent operations.

[0018] Other features and advantages of the present disclosure will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings are used to provide a further understanding of the present disclosure and constitute a part of the specification, and are used together with the following specific implementation to explain the present disclosure, but do not constitute a limitation to the present disclosure. In the drawings:

[0020] Figure 1 is a schematic structural diagram of the welding force testing device needle-pushing pin provided in an exemplary embodiment of the present disclosure;

[0021] Figure 2 is a cross-sectional view of the welding force testing device needle-pushing pin provided in an exemplary embodiment of the present disclosure.

[0022] Description of the Reference Numerals

[0023] 1 - Picking needle body; 2 - Connecting rod; 21 - Flange; 3 - Limiting member; 31 - Limiting bolt; 4 - Adjusting member; 41 - Connecting groove; 42 - Clamping ring; 43 - Opening; 431 - Clamping groove; 44 - Anti - slip pattern. Specific Embodiments

[0024] The following describes the specific embodiments of the present disclosure in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only for the purpose of illustration and explanation of the present disclosure, and are not used to limit the present disclosure.

[0025] In the present disclosure, unless otherwise stated, the orientation terms such as "upper, lower, high, low, top, bottom" generally refer to the orientation of the corresponding components or structures in the direction of gravity, and specifically can refer to Figure 1 the direction of the drawing shown. "Inner, outer" refer to the inside and outside of the contour of the corresponding component. In addition, it should be noted that the terms such as "first, second" are used to distinguish one element from another, and do not have sequentiality and importance. In addition, in the description with reference to the accompanying drawings, the same reference numerals in different drawings represent the same elements. The above definitions are only for the purpose of explaining and illustrating the present disclosure, and should not be construed as a limitation to the present disclosure.

[0026] For the sake of easy understanding, the following Figures 1 to 2 refers to the accompanying drawings and describes in detail the specific structure and working principle of the present disclosure in combination with the embodiments.

[0027] The present disclosure relates to a picking needle for a welding force testing device, which can effectively adjust the position of the picking needle so that when the picking needle is performing measurement, it can be perpendicular to the surface to be measured, thereby obtaining a more accurate test result. Referring to Figure 1 and Figure 2 , the picking needle of the welding force testing device of the present disclosure includes a picking needle body 1, a connecting rod 2 and a limiting member 3. The picking needle body 1 is perpendicular to the axis of the connecting rod 2 and is used to contact the component to be tested for welding force. One end of the connecting rod 2 is used to connect with the welding force testing device, and the second end is provided with an adjusting member 4. The adjusting member 4 can rotate around the axis of the connecting rod 2. The picking needle body 1 is located in the adjusting member 4 and can rotate synchronously with the adjusting member 4 to adjust the angle of the picking needle body 1 relative to the object to be tested, ensuring that the picking needle body 1 can be perpendicular to the object to be tested. The limiting member 3 is used to limit the movement of the adjusting member 4. When the adjusting member 4 is in a suitable position so that the picking needle body 1 is perpendicular to the component to be tested, the limiting member 3 can fix the adjusting member 4, making the adjusting member 4 no longer able to rotate around the connecting rod 2, and ensuring the stability of the picking needle body 1 during the test process.

[0028] The needle pusher of the welding force testing device of the present disclosure is structured such that an adjusting member 4 that can rotate relative to the axis of the connecting rod 2 is provided on the connecting rod 2, and the needle pusher body 1 is connected to the adjusting member 4. When the staff finds that the needle pusher body 1 is not perpendicular to the object to be tested, they can adjust the angle of the needle pusher body 1 relative to the object to be tested by rotating the adjusting member 4, ensuring that the needle pusher body 1 is perpendicular to the object to be tested, without having to adjust its own position or rotate the welding force testing device to adjust the position of the needle pusher body 1. Thus, the welding force testing device applying the needle pusher of the present disclosure can obtain more accurate data during welding force testing, reducing system errors and the impact on subsequent operations.

[0029] In an embodiment of the present disclosure, referring to Figure 1 and Figure 2 , anti-slip patterns 44 are provided on the outer wall of the adjusting member 4. By providing the anti-slip patterns 44, the friction between the fingers of the staff and the outer wall of the adjusting member 4 can be increased, making it convenient for the staff to rotate the adjusting member 4. Referring to Figure 2 , in this embodiment, the anti-slip patterns 44 are triangular protrusions provided on the outer wall of the adjusting member 4. There are multiple triangular protrusions, evenly distributed circumferentially around the adjusting member 4, to increase the friction between the fingers of the staff and the outer wall of the adjusting member 4. Of course, in other embodiments, the anti-slip patterns 44 can also be in other forms, as long as they can achieve an anti-slip effect, and the present disclosure does not limit this.

[0030] In an embodiment of the present disclosure, referring to Figure 1 and Figure 2 , a connecting groove 41 is provided in the adjusting member 4. The connecting groove 41 is cylindrical, facilitating cooperation with most connecting rods 2 in the shape of round rods, and the inner wall of the connecting groove 41 also fits against the outer wall of the second end of the connecting rod 2, so that the adjusting member 4 does not shake during rotation, ensuring the stability of the adjusting member 4 on the connecting rod 2. In some embodiments of the present disclosure, the adjusting member 4 can also be cylindrical to facilitate rotation by the staff.

[0031] In an embodiment of the present disclosure, referring to Figure 1 and Figure 2 , a flange 21 is provided at the second end of the connecting rod 2. The connecting groove 41 is sleeved on the flange 21. By providing the flange 21, the radius of the second end of the connecting rod 2 and the size of the adjusting member 4 can be increased, making it more convenient for the staff to make adjustments. To prevent the adjusting member 4 from falling off the connecting rod 2, a clamping ring 42 is further provided on the adjusting member 4. The outer ring of the clamping ring 42 is connected to the inside of the connecting groove 41, and the radius of the inner ring is smaller than the radius of the flange 21, so that the adjusting member 4 can be clamped on the flange 21 to prevent the adjusting member 4 from falling off the connecting rod 2 during the process of adjusting the angle of the needle pusher body 1.

[0032] In one embodiment of the present disclosure, refer to Figure 1 and Figure 2 , an opening 43 is provided on the connecting groove 41, and the opening 43 penetrates through the outer wall of the adjusting member 4. By providing the opening 43, space can be provided for the dialing needle body 1 to extend out of the adjusting member 4. In this embodiment, the adjusting member 4 is cylindrical, the connecting groove 41 is a cylindrical groove provided in the adjusting member 4, and the opening 43 is a strip-shaped groove provided on the outer wall of the adjusting member 4 and having the same height as the adjusting member 4, so that the dialing needle body 1 inside the adjusting member 4 can extend out of the adjusting member 4 through the strip-shaped groove. Of course, in other embodiments, the opening 43 can also be of other shapes, as long as it can enable the dialing needle body 1 to extend out of the adjusting member 4, and the present disclosure does not limit this.

[0033] In one embodiment of the present disclosure, refer to Figure 1 and Figure 2 , a clamping groove 431 is provided at the opening 43. Through the clamping groove 431, the dialing needle body 1 can be clamped on the adjusting member 4 to prevent the dialing needle body 1 from falling off during use. In this embodiment, the clamping groove 431 is a groove provided on the opening 43 and capable of fitting with the outer wall of the dialing needle body 1, so that the dialing needle body 1 can be clamped in the adjusting member 4. After the clamping is completed, the dialing needle body 1 can be further fixed by the pressure between the flange 21 of the connecting rod 2 and the adjusting member 4 to ensure the stability of the dialing needle body 1 in the adjusting member 4. Of course, in other cases, the clamping groove 431 can also be of other structures, and an anti-slip pad can also be provided on the clamping groove 431 to increase the friction between the clamping groove 431 and the dialing needle body 1, further improving the stability of the dialing needle body 1 in the adjusting member 4, and the present disclosure does not limit this.

[0034] In one embodiment of the present disclosure, refer to Figure 1 and Figure 2 , the limiting member 3 includes a limiting bolt 31. A bolt hole is provided on the adjusting member 4. The end of the limiting bolt 31 passes through the outer wall of the adjusting member 4 through the bolt hole and abuts against the outer wall of the connecting rod 2 to limit the rotation of the adjusting member 4 relative to the connecting rod 2. Specifically, when adjusting the angle of the dialing needle body 1, the staff needs to first remove the limiting bolt 31, then rotate the adjusting member 4 to adjust the dialing needle body 1 to a suitable position, and then the staff can reinstall the limiting bolt 31 to complete the adjustment of the angle of the dialing needle body 1. Of course, in other embodiments, the limiting member 3 can also be of other types, as long as it can limit the rotation of the adjusting member 4, and the present disclosure does not limit this.

[0035] In one embodiment of the present disclosure, refer to Figure 1 and Figure 2, a plurality of limit bolts 31 are provided and distributed along the circumferential direction of the adjusting member 4. By providing a plurality of limit bolts 31, the limiting effect of the limit bolts 31 on the adjusting member 4 can be increased, and the adjusting member 4 can be prevented from rotating during use. In this embodiment, the adjusting member 4 is cylindrical, and three limit bolts 31 are provided and distributed along the circumferential direction of the adjusting member 4, and the position of the opening 43 is avoided. Of course, in other embodiments, only one limit bolt 31 or more can also be provided, and other distribution methods can be adopted, as long as the adjusting member 4 can be fixed, and details will not be elaborated here.

[0036] In an embodiment of the present disclosure, referring to Figure 1 and Figure 2 , the dial needle body 1 is fixedly connected to the adjusting member 4. Such a setting can integrate the dial needle body 1 and the adjusting member 4 into a whole, making it more convenient for replacement. For example, before use, different-sized adjusting members 4 and different-length dial needle bodies 1 can be prepared, and then the appropriate-sized and -length adjusting member 4 and dial needle body 1 can be selected according to the object to be tested and connected to the welding force testing device to achieve better testing effects and better applicability.

[0037] In a second aspect of the present disclosure, a welding force testing device is further provided. Referring to Figure 1 , it includes a welding force testing device body and the welding force testing device dial needle described in the above embodiment. Among them, the first end of the connecting rod 2 is connected to the welding force testing device body. When the welding force testing device of the present disclosure is in use, first, the first end of the connecting rod 2 needs to be connected to the welding device body, and then the staff can select a suitable adjusting member 4 and connect it to the second end of the connecting rod 2 according to the object to be tested. Then, the welding force of the object to be tested is tested. During the testing process, if the staff finds that the dial needle body 1 is not perpendicular to the object to be tested, the angle of the dial needle body 1 needs to be adjusted.

[0038] The adjustment process is as follows: First, the limit bolt 31 on the adjusting member 4 needs to be removed, then the adjusting member 4 is rotated according to the position of the object to be tested so that the dial needle body 1 on the adjusting member 4 can be rotated to a position perpendicular to the object to be tested, and finally the limit bolt 31 is reinstalled on the adjusting member 4 to complete the adjustment of the position of the dial needle body 1 in the welding force testing device.

[0039] The welding force testing device of the present disclosure is configured such that an adjusting member 4 that can rotate relative to the axis of the connecting rod 2 is provided on the connecting rod 2, and the dial needle body 1 is connected to the adjusting member 4. When the staff finds that the dial needle body 1 is not perpendicular to the object to be tested, they can adjust the angle of the dial needle body 1 relative to the object to be tested by rotating the adjusting member 4, ensuring that the dial needle body 1 can be perpendicular to the object to be tested, without having to adjust its own position or rotate the welding force testing device to adjust the position of the dial needle body 1. Thus, the welding force testing device using the dial needle of the present disclosure can obtain more accurate data during welding force testing, reducing the influence of errors on systematic errors and subsequent operations.

[0040] The preferred embodiments of the present disclosure have been described in detail above in conjunction with the accompanying drawings. However, the present disclosure is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure, and these simple modifications all fall within the protection scope of the present disclosure.

[0041] In addition, it should be noted that, in the case of no conflict, the various specific technical features described in the above specific embodiments can be combined in any appropriate manner. To avoid unnecessary repetition, the present disclosure will not separately describe various possible combination methods.

[0042] Furthermore, any combination can be made between various different embodiments of the present disclosure, as long as it does not violate the idea of the present disclosure, and it should also be regarded as the content disclosed by the present disclosure.

Claims

1. A needle for a welding force testing device, characterized in that, Comprising: The needle-pulling body (1); A connecting rod (2), the first end of the connecting rod (2) is used to connect with the welding force testing device, the second end is provided with an adjusting member (4), the adjusting member (4) can rotate around the axis of the connecting rod (2), the needle-pulling body (1) is located in the adjusting member (4) and perpendicular to the axis of the connecting rod, and can move synchronously with the adjusting member (4); A limiting member (3), the limiting member (3) is used to limit the movement of the adjusting member (4).

2. The needle for the welding force testing device according to claim 1, wherein A connecting groove (41) is provided in the adjusting member (4), the connecting groove (41) is cylindrical, sleeved on the second end of the connecting rod (2), and the inner part of the connecting groove (41) is in fit with the outer wall of the second end of the connecting rod (2).

3. The needle for the welding force testing device according to claim 2, characterized in that A flange (21) is provided at the second end of the connecting rod (2), the connecting groove (41) is sleeved on the flange (21), a clamping ring (42) is further provided on the adjusting member (4), the clamping ring (42) is located at the top of the connecting groove (41), and is detachably connected to the adjusting member (4) for clamping the flange (21).

4. The needle for the welding force testing device according to claim 3, wherein An opening (43) is provided on the connecting groove (41), the opening (43) penetrates through the outer wall of the adjusting member (4) for the needle-pulling body (1) to extend out of the adjusting member (4).

5. The needle for the welding force testing device according to claim 4, characterized in that A clamping groove (431) is provided at the opening (43), the clamping groove (431) is used to clamp the needle-pulling body (1), and the needle-pulling body (1) is detachably connected in the clamping groove (431).

6. The needle for the welding force testing device according to claim 1, characterized in that The limiting member (3) includes a limiting bolt (31), the end of the limiting bolt (31) penetrates through the adjusting member (4) and abuts against the outer wall of the second end of the connecting rod (2).

7. The needle for the welding force testing device according to claim 6, wherein A plurality of the limiting bolts (31) are provided and are evenly distributed along the circumferential direction of the connecting rod (2).

8. The pin for the welding force testing device according to claim 1, characterized in that, The needle-pulling body (1) is fixedly connected to the adjusting member (4).

9. The needle for the welding force testing device according to claim 1, wherein The outer wall of the adjusting member (4) is provided with anti-slip lines (44).

10. A welding force testing device, characterized in that, Comprising: The welding force testing device body, and the welding force testing device needle-pulling described in any one of claims 1-9, the first end of the connecting rod (2) is connected to the welding force testing device body.