PE protective film detection device
By designing a uniform stress-bearing fixing mechanism and lubrication mechanism, the problem of uneven clamping in PE protective film detection is solved, and the accuracy of stable clamping and detection of the end is achieved, reducing frictional damage.
Patent Information
- Application Number
- CN202422188981.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-06
AI Technical Summary
When the existing tensile detection device detects the PE protective film, the clamping and fixing of the clamping plate only strengthens the force at the intermediate position, which is inconvenient to strengthen clamping and fixing of the end, resulting in uneven force on the side of the end of the PE protective film, or even fall off, affecting the uniformity of the clamping and fixing force detected and the accuracy of the detection.
A PE protective film detection device including a uniform force clamping and fixing mechanism and a lubrication mechanism is designed. The rotation assembly and the moving adjustment assembly achieve uniform clamping and fixing the end of the PE protective film, and reduce friction through the lubrication mechanism to ensure the stability and accuracy of the detection process.
The uniform clamping and fixation of the ends of the PE protective film is achieved, which improves the accuracy and stability of tensile detection and reduces frictional damage during the detection process.
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Figure CN223179940U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tensile testing devices, and particularly relates to a PE protective film testing device. Background Art
[0002] The PE protective film is the simplest high-molecular organic compound and the most widely used high-molecular material in the world today. When the PE protective film is processed and produced, its tensile strength needs to be detected. Usually, a tensile testing device is used for the detection. The existing tensile testing device is the equipment used for the tensile testing during the processing and production of the PE protective film. The tensile testing device is convenient for uniformly clamping and fixing the end part of the PE protective film during the detection, effectively and accurately detecting, and improving the uniformity of the clamping and fixing force and the accuracy of the detection when the tensile testing device processes the PE protective film.
[0003] When the existing tensile testing device detects the PE protective film, the end part of the PE protective film is directly placed on the surface of the connecting plate, and the clamping plate is moved and adjusted to clamp and fix the end part of the PE protective film. When the clamping plate clamps and fixes, only the middle position is strengthened in force, and it is not convenient to strengthen the clamping and fixing of the end part. After installation, when the tensile test is carried out, the side surface of the end part of the PE protective film is prone to uneven force or even falling off, and the tensile test of both sides of the end part of the PE protective film is inaccurate, affecting the uniformity of the clamping and fixing force and the accuracy of the detection when the tensile testing device detects the PE protective film. For this reason, the utility model provides a PE protective film testing device. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a PE protective film testing device to solve the problem that when the tensile testing device detects the PE protective film, only the middle position is strengthened in force when the clamping plate clamps and fixes, and it is not convenient to strengthen the clamping and fixing of the end part. After installation, when the tensile test is carried out, the side surface of the end part of the PE protective film is prone to uneven force or even falling off, affecting the uniformity of the clamping and fixing force and the accuracy of the detection when the tensile testing device detects the PE protective film as mentioned in the above background art.
[0005] To achieve the above object, the present utility model provides the following technical solutions: A PE protective film detection device, including a tensile detection device main body, the tensile detection device main body includes a detection host, the upper surface of the detection host is fixedly installed with a top frame through bolts, the top end of the top frame is fixedly installed with a cylinder through screws, the end of the cylinder is located at the inner top end of the top frame and is fixedly installed with a pull plate through screws, a tensile sensor is arranged at the middle position of the upper surface of the detection host, fixing plates are arranged at the ends of the tensile sensor and the lower surface of the pull plate, two sliding holes are opened at both ends of the pull plate, sliding rods are arranged in the sliding holes, and the ends of the sliding rods are welded to the upper surface of the detection host and the inner top end of the top frame. The tensile detection device main body is also provided with:
[0006] A uniformly stressed clamping and fixing mechanism, and the uniformly stressed clamping and fixing mechanism includes clamping and fixing components arranged on both sides of the upper surface of the fixing plate. A rotating component is arranged inside the clamping and fixing component, a moving and adjusting component is arranged on one side of the rotating component, and a fixed installation component is fixedly installed at the end of the rotating component on the front surface of the clamping and fixing component;
[0007] A lubrication mechanism, and the lubrication mechanism includes an oil storage component, and a drainage and oil injection component is arranged at the bottom end of the inner surface of the oil storage component.
[0008] Preferably, the clamping and fixing component includes a fixed clamping plate and a connecting plate respectively welded and fixed on both sides of the upper surface of the fixing plate. A limiting groove is opened inside the connecting plate, and a moving clamping plate is limited and slid inside the limiting groove.
[0009] Preferably, the rotating component includes a rotating rod rotating inside one side of the connecting plate. A hand wheel is arranged on the surface of the end of the rotating rod at the end of the connecting plate, and four driving gears are fixedly installed on the outer surface of the rotating rod.
[0010] Preferably, the moving and adjusting component includes four lead screws rotating inside the limiting groove. Driven gears are fixed at the ends of the lead screws inside the connecting plate. The outer surfaces of the driven gears and the driving gears are meshed with each other. A moving head is arranged inside the moving clamping plate, and the lead screw and the internal structure of the moving head are matched.
[0011] Preferably, the fixed installation component includes threaded rods rotated at both ends of the front surface of the connecting plate. Arc-shaped tooth plates are arranged at the ends of the threaded rods inside the connecting plate. The ends of the threaded rods and the inside of the arc-shaped tooth plates are rotationally connected through a rotating ring.
[0012] Preferably, the oil storage component includes an oil storage tank opened at the edge of the sliding hole and located inside the pull plate. An oil injection port is arranged at the end of the side surface of the oil storage tank.
[0013] Preferably, the drainage and oil injection assembly includes an installation hole opened at the inner bottom edge of the oil storage tank. A fixing ring is arranged inside the installation hole, and a drainage brush is fixedly installed inside the fixing ring. One end of the drainage brush contacts the surface of the sliding rod, and the other end of the drainage brush extends into the oil storage tank.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] By designing a uniformly stressed clamping and fixing mechanism, the end of the PE protective film can be closed and fixed on the surface of the fixing plate in contact with the fixed clamping plate. Hold the handwheel to drive the rotating rod and the driving gear to rotate. When the driving gear rotates, it engages with the outer surface of the driven gear to drive the lead screw to rotate, facilitating the simultaneous rotation of the four lead screws to move the moving head on the outer surface of the lead screw. The moving head drives the moving clamping plate to move outward and clamp and fix on the surface of the PE protective film, enabling the moving clamping plate to be uniformly stressed during the moving adjustment and clamping and fixing, and not easily causing side loosening and falling off during the tensile test, effectively and accurately detecting, and improving the uniformity of the clamping and fixing force and the accuracy of the detection of the tensile test device main body during the processing of the PE protective film. Description of the Drawings
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a top view structural diagram of the connecting plate, fixed clamping plate and moving clamping plate of the present utility model;
[0018] Figure 3 is the present utility model Figure 2 the enlarged structural diagram of part A in;
[0019] Figure 4 is the present utility model Figure 3 the enlarged structural diagram of part B in;
[0020] Figure 5 is a partial cross-sectional structural diagram of the sliding hole, sliding rod and pulling plate of the present utility model;
[0021] Figure 6 is the present utility model Figure 5 the enlarged structural diagram of part C in;
[0022] In the figure: 100 is the main body of the tensile testing device; 101 is the testing host; 102 is the tensile sensor; 103 is the fixing plate; 1031 is the fixing clamping plate; 1032 is the connecting plate; 1033 is the limiting groove; 1034 is the moving clamping plate; 1035 is the rotating rod; 1036 is the driving gear; 1037 is the driven gear; 1038 is the handwheel; 1039 is the lead screw; 1030 is the moving head; 104 is the sliding hole; 105 is the sliding rod; 1051 is the oil injection port; 1052 is the oil storage tank; 1053 is the drainage brush; 1054 is the mounting hole; 1055 is the fixing ring; 106 is the pulling plate; 107 is the top frame; 108 is the cylinder; 109 is the threaded rod; 1091 is the arc tooth plate. Detailed implementation mode
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0024] Please refer to Figures 1 to 6 , the present invention provides a technical solution: a PE protective film testing device, including the main body 100 of the tensile testing device. The main body 100 of the tensile testing device includes a testing host 101. The upper surface of the testing host 101 is fixedly installed with a top frame 107 by bolts. The top end of the top frame 107 is fixedly installed with a cylinder 108 by screws. The end of the cylinder 108 is fixedly installed with a pulling plate 106 at the inner top end of the top frame 107. A tensile sensor 102 is arranged at the middle position of the upper surface of the testing host 101. Fixing plates 103 are arranged at the ends of the tensile sensor 102 and the lower surface of the pulling plate 106. The main body 100 of the tensile testing device is stably placed at the position of use. After the main body 100 of the tensile testing device is stably placed, the PE protective film is fixedly installed at the end of the fixing plate 103. Two sliding holes 104 are opened at both ends of the pulling plate 106. The sliding holes 104 are provided with sliding rods 105. The ends of the sliding rods 105 are welded to the upper surface of the testing host 101 and the inner top end of the top frame 107. When the cylinder 108 moves, it drives the pulling plate 106 to move upward. When the pulling plate 106 moves, the sliding holes 104 slide relative to the sliding rods 105 to stably move the pulling plate 106. When the pulling plate 106 is stably moved, it drives the PE protective film to be stably pulled for tensile testing. The following are also provided on the main body 100 of the tensile testing device:
[0025] A uniformly stressed clamping and fixing mechanism, and the uniformly stressed clamping and fixing mechanism includes clamping and fixing components arranged on both sides of the upper surface of the fixing plate 103. A rotating component is arranged inside the clamping and fixing components, a moving and adjusting component is arranged on one side of the rotating component, and a fixed installation component is arranged at the end of the rotating component on the front surface of the clamping and fixing components. When the tensile testing device main body 100 detects the PE protective film, the uniformly stressed clamping and fixing mechanism can clamp and fix the end of the PE protective film, effectively and accurately detect, and improve the uniformity of the clamping and fixing force and the detection accuracy of the tensile testing device main body 100 when processing the PE protective film.
[0026] In order to facilitate the uniformly stressed clamping and fixing installation of the PE protective film through the clamping and fixing components, in this embodiment, preferably, the clamping and fixing components include a fixed clamping plate 1031 and a connecting plate 1032 respectively welded and fixed on both sides of the upper surface of the fixing plate 103. The end of the PE protective film is closed and in contact with the fixed clamping plate 1031 on the surface of the fixing plate 103. A limiting groove 1033 is opened inside the connecting plate 1032, and a moving clamping plate 1034 is limited and slid inside the limiting groove 1033 corresponding to it. Then, the moving clamping plate 1034 is limited and moved inside the limiting groove 1033 to clamp and reinforce the installation on the surface of the PE protective film, which is convenient for installation.
[0027] In order to facilitate the rotation and adjustment through the rotating component, in this embodiment, preferably, the rotating component includes a rotating rod 1035 rotating inside one side of the connecting plate 1032. A handwheel 1038 is arranged on the surface of the end of the rotating rod 1035 at the end of the connecting plate 1032. Four driving gears 1036 are fixedly installed on the outer surface of the rotating rod 1035. When the handwheel 1038 rotates, it can drive the rotating rod 1035 and the driving gears 1036 to rotate, which is easy for rotation and adjustment.
[0028] In order to facilitate the simultaneous movement and clamping and fixing of the middle position and the end of the moving clamping plate 1034 through the moving and adjusting component, and perform uniformly stressed clamping and installation, in this embodiment, preferably, the moving and adjusting component includes four lead screws 1039 rotating inside the limiting groove 1033. A driven gear 1037 is fixed inside the connecting plate 1032 at the end of the lead screw 1039. The outer surfaces of the driven gear 1037 and the driving gear 1036 are meshed with each other. A moving head 1030 is arranged inside the moving clamping plate 1034, and the internal structures of the lead screw 1039 and the moving head 1030 match each other. It is convenient to drive the lead screw 1039 to rotate when the driven gear 1037 rotates. When the lead screw 1039 rotates, the moving head 1030 moves on the outer surface of the lead screw 1039, so as to stably move and clamp and fix the PE protective film with the moving clamping plate 1034.
[0029] In order to facilitate the re - fixed installation of the rotating rod 1035 after the movable clamping plate 1034 is moved and clamped by the fixed installation component, in this embodiment, preferably, the fixed installation component includes threaded rods 109 rotated on both ends of the front surface of the connecting plate 1032. The end of the threaded rod 109 is provided with an arc - shaped tooth plate 1091 inside the connecting plate 1032. The end of the threaded rod 109 is rotatably connected to the inside of the arc - shaped tooth plate 1091 through a rotating ring. After the clamping and fixing adjustment, the threaded rod 109 can be held by hand to drive the arc - shaped tooth plate 1091 to be clamped and fixed on the surface of the rotating rod 1035 for reinforcement installation.
[0030] A lubrication mechanism, and the lubrication mechanism includes an oil storage component. The bottom end of the inner surface of the oil storage component is provided with a drainage and oil injection component. When the tensile testing device main body 100 is in use, the lubrication mechanism can inject oil and lubricate the outer surface of the sliding rod 105. During frequent movement detection, friction damage is not easily generated, and the pulling plate 106 can smoothly control the movement to pull the PE protective film for detection, improving the lubrication treatment effect of the outer surface of the sliding rod 105 when the tensile testing device main body 100 reinforces the PE protective film.
[0031] In order to facilitate the oil storage and lubrication treatment through the oil storage component, in this embodiment, preferably, the oil storage component includes an oil storage tank 1052 opened at the edge of the sliding hole 104 inside the pulling plate 106. The side of the oil storage tank 1052 is provided with an oil injection port 1051 at the end of the pulling plate 106. Oil is introduced into the inside of the oil storage tank 1052 through the oil injection port 1051 for storage and lubrication treatment.
[0032] In order to facilitate the oil injection and lubrication treatment of the outer surface of the sliding rod 105 through the drainage and oil injection component, so as to smoothly control the sliding between the sliding hole 104 and the sliding rod 105, in this embodiment, preferably, the drainage and oil injection component includes an installation hole 1054 opened at the bottom - end edge inside the oil storage tank 1052. A fixing ring 1055 is arranged inside the installation hole 1054. A drainage brush 1053 is fixedly installed inside the fixing ring 1055. One end of the drainage brush 1053 contacts the surface of the sliding rod 105, and the other end of the drainage brush 1053 extends into the inside of the oil storage tank 1052. After the drainage brush 1053 is fixed inside the installation hole 1054 through the fixing ring 1055, it is drained to the outer surface of the sliding rod 105 through the drainage brush 1053, and the sliding rod 105 is smoothly oil - injected and the sliding control detection is carried out smoothly.
[0033] Working principle and usage process of the present utility model: For this kind of PE protective film detection device, before use, first place the tensile testing device main body 100 stably at the position of use by contacting the placement surface with the lower surface of the detection host 101. After the tensile testing device main body 100 is stably placed, fixedly install the PE protective film at the end of the fixing plate 103. After installation, the cylinder 108 moves to drive the pull plate 106 to move upward. When the pull plate 106 moves, the sliding hole 104 slides relative to the sliding rod 105 to stably move the pull plate 106, and when the pull plate 106 is stably moved, it drives the PE protective film to be stably pulled for tensile testing;
[0034] Then, when the tensile testing device main body 100 is fixedly installed before use, close the end of the PE protective film on the surface of the fixing plate 103 to contact the fixed clamping plate 1031. Hold the handwheel 1038 and drive the rotating rod 1035 and the driving gear 1036 to rotate. When the driving gear 1036 rotates, it engages with the outer surface of the driven gear 1037 to drive the lead screw 1039 to rotate, facilitating the simultaneous rotation of the four lead screws 1039 to move the moving head 1030 on the outer surface of the lead screw 1039. When the moving head 1030 moves on the outer surface of the lead screw 1039, it drives the moving clamping plate 1034 to move outward to clamp and fix on the surface of the PE protective film, enabling the moving clamping plate 1034 to be evenly stressed during moving adjustment and clamping and fixing, clamping and fixing the middle and both ends evenly. Rotate the threaded rod 109 again to drive the arc tooth plate 1091 to move and clamp on the surface of the rotating rod 1035, facilitating the reinforcement of the clamping and fixing after the moving clamping plate 1034 is clamped and fixed, and preventing side loosening and falling off during tensile testing, effectively and accurately detecting, and improving the uniformity of the clamping force and the accuracy of the detection of the tensile testing device main body 100 when processing the PE protective film;
[0035] Finally, when the tensile testing device main body 100 is in use for detection, inject lubricating oil into the interior of the oil storage tank 1052 through the oil injection port 1051. After the interior of the oil storage tank 1052 is filled with oil, immerse the drainage brush 1053 in the oil, and let the drainage brush 1053 drain to the end and contact the outer surface of the sliding rod 105. When the pull plate 106 moves to drive the sliding between the sliding rod 105 and the sliding hole 104 during detection, lubricate the outer surface of the sliding rod 105 by the contact sliding of the drainage brush 1053. During frequent movement and detection, it is not easy to cause friction damage, smoothly control the movement of the pull plate 106 to pull the PE protective film for detection, and improve the lubrication effect on the outer surface of the sliding rod 105 when the tensile testing device main body 100 reinforces the PE protective film.
[0036] Although the embodiments of the present utility model have been shown and described (see the above detailed description), those of ordinary skill in the art will understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A PE protective film detection device, including a tensile detection device main body (100), the tensile detection device main body (100) includes a detection host (101), the upper surface of the detection host (101) is fixedly installed with a top frame (107) by bolts, the top end of the top frame (107) is fixedly installed with a cylinder (108) by screws, the end of the cylinder (108) is located at the inner top end of the top frame (107) and is fixedly installed with a pull plate (106) by screws, a tensile sensor (102) is arranged at the middle position of the upper surface of the detection host (101), fixing plates (103) are arranged at the ends of the tensile sensor (102) and the lower surface of the pull plate (106), two sliding holes (104) are opened at both ends of the pull plate (106), sliding rods (105) are arranged in the sliding holes (104), and the ends of the sliding rods (105) are welded with the upper surface of the detection host (101) and the inner top end of the top frame (107). It is characterized in that: On the main body (100) of the tensile testing device, there are also provided: A uniformly stressed clamping and fixing mechanism, and this uniformly stressed clamping and fixing mechanism includes clamping and fixing components arranged on both sides of the upper surface of the fixing plate (103). A rotating component is arranged inside the clamping and fixing component. A moving and adjusting component is arranged on one side of the rotating component. A fixed installation component is arranged at the end of the rotating component on the front surface of the clamping and fixing component; A lubricating mechanism, and this lubricating mechanism includes an oil storage component. A drainage and oil injection component is arranged at the bottom end of the inner surface of the oil storage component.
2. The PE protective film detection device according to claim 1, characterized in that: The clamping and fixing component includes a fixed clamping plate (1031) and a connecting plate (1032) respectively welded and fixed on both sides of the upper surface of the fixing plate (103). A limiting groove (1033) is opened inside the connecting plate (1032), and a moving clamping plate (1034) is limited and slid inside the limiting groove (1033).
3. The PE protective film detection device according to claim 2, characterized in that: The rotating component includes a rotating rod (1035) rotating inside one side of the connecting plate (1032). A handwheel (1038) is arranged on the end surface of the end of the rotating rod (1035) at the end of the connecting plate (1032). Four driving gears (1036) are fixedly installed on the outer surface of the rotating rod (1035).
4. The PE protective film detection device according to claim 3, characterized in that: The moving and adjusting component includes four lead screws (1039) rotating inside the limiting groove (1033). A driven gear (1037) is fixed inside the connecting plate (1032) at the end of the lead screw (1039). The outer surfaces of the driven gear (1037) and the driving gear (1036) are meshed. A moving head (1030) is arranged inside the moving clamping plate (1034), and the lead screw (1039) matches the internal structure of the moving head (1030).
5. The PE protective film detection device according to claim 2, wherein: The fixed installation component includes threaded rods (109) rotated on both ends of the front surface of the connecting plate (1032). An arc tooth plate (1091) is arranged inside the connecting plate (1032) at the end of the threaded rod (109). The end of the threaded rod (109) is rotatably connected to the inside of the arc tooth plate (1091) through a rotating ring.
6. The PE protective film detection device according to claim 1, characterized in that: The oil storage component includes an oil storage tank (1052) opened at the edge of the sliding hole (104) inside the pulling plate (106). An oil injection port (1051) is arranged on the side of the oil storage tank (1052) at the end of the pulling plate (106).
7. The PE protective film detection device according to claim 6, wherein: The drainage and oil injection component includes an installation hole (1054) opened at the bottom end edge inside the oil storage tank (1052). A fixing ring (1055) is arranged inside the installation hole (1054). A drainage brush (1053) is fixedly installed inside the fixing ring (1055). One end of the drainage brush (1053) contacts the surface of the sliding rod (105), and the other end of the drainage brush (1053) extends into the inside of the oil storage tank (1052).