Jig convenient for manual lamination of customized assembly
By designing a fixture that is convenient for customizing the manual stacking of components, and adjusting the baffle spacing with sliding connections and bolts, the problem of time-consuming and labor-consuming positioning of photovoltaic modules is solved, efficient and precise positioning is achieved, and production efficiency and qualification rate are improved.
Patent Information
- Application Number
- CN202422101179.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The positioning process of photovoltaic modules is time-consuming and labor-consuming, especially the stacking process of non-standard customized components is inefficient, and the full production process cannot be automated, and manual adjustment of the battery cell to the edge distance is time-consuming and labor-intensive.
A fixture is designed to facilitate the customization of manual stacking of components, including the first half frame and the second half frame, and the baffle spacing is adjusted through sliding connections and bolts to achieve precise positioning and rapid adjustment of components of different sizes.
It improves the positioning accuracy and efficiency of photovoltaic module production, reduces manual adjustment time, and improves the production pass rate.
Smart Images
Figure CN223181121U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic modules, and particularly relates to a jig for facilitating manual lamination of customized modules. Background Art
[0002] A photovoltaic module is a device that directly converts light energy into electrical energy, mainly composed of photovoltaic cells, packaging materials and other auxiliary components; currently, there are various photovoltaic modules, with different sizes, plate types, structures, etc. Many non-standard customized modules cannot achieve full production process automation like standard modules. Due to the differences in various plate types, many use manual operations, and the lamination process takes a long time.
[0003] The lamination process can be decomposed into two parts: laying and positioning. During the positioning process, the operator needs to measure the distance from the battery chip to the edge of the glass according to the drawing requirements and continuously adjust to meet the technical requirements for the distance from the battery chip to the edge. For modules with short battery strings, one person can complete the adjustment action. For modules with slightly longer battery strings, two people are required to make the adjustment, and a ruler is needed to measure the edge distance for positioning, which is both time-consuming and laborious. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a jig for facilitating manual lamination of customized modules, so as to solve the technical problem of time-consuming and laborious battery chip positioning with low efficiency, and achieve the purpose of high positioning accuracy to improve the qualification rate of photovoltaic module production.
[0005] To solve the above technical problems, the utility model provides a jig for facilitating manual lamination of customized modules, including: a first half-frame and a second half-frame, the first half-frame and the second half-frame form a frame structure, and the first half-frame and the second half-frame are slidably connected;
[0006] The first half-frame is detachably provided with a first baffle, the first baffle is arranged inside the first half-frame, and one end of the first baffle is connected with a first bolt;
[0007] A first threaded hole is opened in the middle of the first half-frame, and the first bolt passes through the first threaded hole and is threadedly connected with the first half-frame;
[0008] The second half-frame is detachably provided with a second baffle, the second baffle is arranged inside the second half-frame, and one end of the second baffle is connected with a second bolt;
[0009] A second threaded hole is opened in the middle of the second half-frame, and the second bolt passes through the second threaded hole and is threadedly connected with the second half-frame;
[0010] The first baffle and the second baffle are arranged in parallel.
[0011] Further, the first half-frame includes a first vertical rod and a first horizontal rod. The first horizontal rod is disposed at both ends of the first vertical rod, and the first vertical rod is perpendicularly disposed with respect to the first horizontal rod.
[0012] Further, the second half-frame includes a second vertical rod and a second horizontal rod. The second horizontal rod is disposed at both ends of the second vertical rod, and the second vertical rod is perpendicularly disposed with respect to the second horizontal rod.
[0013] Further, a first limiting groove is formed at one end of the first half-frame close to the first baffle. The first baffle is disposed parallel to the first vertical rod, and the first baffle is disposed at the bottom end of the first limiting groove.
[0014] Further, a second limiting groove is formed at one end of the second half-frame close to the second baffle. The second baffle is disposed parallel to the second vertical rod, and the second baffle is disposed at the bottom end of the second limiting groove.
[0015] Further, a first fixing block and a second fixing block are respectively disposed at both ends of the first half-frame. The first fixing block and the second fixing block are disposed at one end of the first horizontal rod away from the first limiting groove.
[0016] Further, a first sliding block and a second sliding block are respectively disposed at both ends of the second half-frame. The first sliding block and the second sliding block are disposed at one end of the second horizontal rod away from the second limiting groove.
[0017] Further, the first sliding block penetrates through the first fixing block, and the first sliding block is slidably connected to the first half-frame;
[0018] The second sliding block penetrates through the second fixing block, and the second sliding block is slidably connected to the first half-frame.
[0019] The beneficial effects of the present utility model are as follows:
[0020] 1. By providing the first half-frame and the second half-frame, which are slidably connected to each other, with the first sliding block sliding within the first fixing block and the second sliding block sliding within the second fixing block, the distance between the first half-frame and the second half-frame can be adjusted, enabling the jig to place glass of different sizes on the adjusted first limiting groove and second limiting groove.
[0021] 2. By providing the first baffle and the second baffle, the distance between the first baffle and the second baffle is adjusted by the first bolt and the second bolt. The distance between the first baffle and the second baffle is adjusted according to the length of the battery cell, saving the time for measuring the edge distance with a ruler when stacking the battery cells and improving the stacking efficiency.
[0022] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following specifically enumerates preferred embodiments and, in conjunction with the accompanying drawings, provides a detailed description as follows. Brief Description of the Drawings
[0023] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0024] Figure 1 is a schematic structural diagram of a jig for facilitating manual lamination of customizable components of the present utility model;
[0025] Figure 2 is Figure 1 the bottom view of
[0026] In the figure:
[0027] 1. First half-frame; 11. First limiting groove; 12. First fixing block; 13. First slider;
[0028] 2. Second half-frame; 21. Second limiting groove; 22. Second fixing block; 23. Second slider;
[0029] 3. First baffle; 31. First bolt; 4. Second baffle; 41. Second bolt. Detailed Embodiments
[0030] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions of the present utility model in conjunction with the drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
[0031] Embodiment:
[0032] As Figures 1 to 2As shown in the figure, a jig for facilitating the manual lamination of customized components includes: a first half-frame 1 and a second half-frame 2. The first half-frame 1 and the second half-frame 2 form a frame structure. The first half-frame 1 and the second half-frame 2 are slidably connected. By sliding the first half-frame 1 or the second half-frame 2, the distance between the first half-frame 1 and the second half-frame 2 can be adjusted to be suitable for photovoltaic modules of different sizes. The first half-frame 1 includes a first vertical rod and a first cross rod. The first cross rod is arranged at both ends of the first vertical rod. The first vertical rod and the first cross rod are perpendicularly arranged. The first cross rod extends towards the second half-frame 2. The first half-frame 1 is detachably provided with a first baffle 3. The first baffle 3 is arranged inside the first half-frame 1. One end of the first baffle 3 is connected with a first bolt 31. A first threaded hole is opened in the middle of the first half-frame 1. The first bolt 31 passes through the first threaded hole and is threadedly connected with the first half-frame 1. By rotating the first bolt 31, the first baffle 3 can be pulled closer to or farther away from the second half-frame 2. A first limiting groove 11 is opened at one end of the first half-frame 1 close to the first baffle 3. The first limiting groove 11 is arranged on the first vertical rod and the first cross rod. The first baffle 3 is arranged parallel to the first vertical rod. The first baffle 3 is arranged at the bottom end of the first limiting groove 11. As Figure 2 shown, a first fixing block 12 and a second fixing block 22 are respectively arranged at both ends of the first half-frame 1. The first fixing block 12 and the second fixing block 22 are arranged at one end of the first cross rod far from the first limiting groove 11.
[0033] The second half-frame 2 includes a second vertical rod and a second cross rod. The second cross rod is arranged at both ends of the second vertical rod. The second vertical rod and the second cross rod are perpendicularly arranged. The second cross rod extends towards the first half-frame 1. The second half-frame 2 is detachably provided with a second baffle 4. The first baffle 3 and the second baffle 4 are arranged parallel to each other. The second baffle 4 is arranged inside the second half-frame 2. One end of the second baffle 4 is connected with a second bolt 41. A second threaded hole is opened in the middle of the second half-frame 2. The second bolt 41 passes through the second threaded hole and is threadedly connected with the second half-frame 2. By rotating the second bolt 41, the second baffle 4 can be pulled closer to or farther away from the first half-frame 1. A second limiting groove 21 is opened at one end of the second half-frame 2 close to the second baffle 4. The second baffle 4 is arranged parallel to the second vertical rod. The second baffle 4 is arranged at the bottom end of the second limiting groove 21. A first slider 13 and a second slider 23 are respectively arranged at both ends of the second half-frame 2. The first slider 13 and the second slider 23 are arranged at one end of the second cross rod far from the second limiting groove 21. The first slider 13 passes through the first fixing block 12. The first slider 13 is slidably connected with the first half-frame 1. The second slider 23 passes through the second fixing block 22. The second slider 23 is slidably connected with the first half-frame 1.
[0034] In summary, place the glass on the first limiting groove 11 and the second limiting groove 21, position the glass by adjusting the distance between the first half-frame 1 and the second half-frame 2 through the first slider 13 and the second slider 23. Lay a glue film on the glass, and then place the battery cell. The battery cell is placed between the first baffle 3 and the second baffle 4. At the same time, rotate the first bolt 31 and the second bolt 41 so that the first baffle 3 and the second baffle 4 move towards the direction close to the battery cell until the battery cell is positioned. After positioning, perform subsequent lamination operations.
[0035] All the components selected in this application are common standard components or components known to those skilled in the art. Their structures and principles can all be learned by those skilled in the art through technical manuals or obtained through conventional experimental methods.
[0036] In the description of the embodiments of the present utility model, unless otherwise clearly defined and limited, the terms "installation", "connection" and "coupling" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0037] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0038] Based on the above inspiration from the ideal embodiments of the present utility model, through the above description, relevant workers can completely make various changes and modifications without departing from the technical idea of this utility model. The technical scope of this utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A jig for facilitating the manual lamination of customizable components, characterized in that, Comprising: A first half-frame (1) and a second half-frame (2), the first half-frame (1) and the second half-frame (2) form a frame structure, and the first half-frame (1) is slidably connected to the second half-frame (2); The first half-frame (1) is detachably provided with a first baffle (3), the first baffle (3) is arranged inside the first half-frame (1), and one end of the first baffle (3) is connected with a first bolt (31); A first threaded hole is formed in the middle of the first half-frame (1), and the first bolt (31) passes through the first threaded hole and is threadedly connected to the first half-frame (1); The second half-frame (2) is detachably provided with a second baffle (4), the second baffle (4) is arranged inside the second half-frame (2), and one end of the second baffle (4) is connected with a second bolt (41); A second threaded hole is formed in the middle of the second half-frame (2), and the second bolt (41) passes through the second threaded hole and is threadedly connected to the second half-frame (2); The first baffle (3) and the second baffle (4) are arranged in parallel.
2. The jig for facilitating the manual lamination of customizable components according to claim 1, characterized in that, The first half-frame (1) includes a first vertical rod and a first horizontal rod, the first horizontal rod is arranged at both ends of the first vertical rod, and the first vertical rod is perpendicular to the first horizontal rod.
3. The jig for facilitating manual lamination of customizable components according to claim 2, wherein The second half-frame (2) includes a second vertical rod and a second horizontal rod, the second horizontal rod is arranged at both ends of the second vertical rod, and the second vertical rod is perpendicular to the second horizontal rod.
4. The fixture for facilitating manual lamination of customizable components according to claim 3, characterized in that, A first limiting groove (11) is formed at one end of the first half-frame (1) close to the first baffle (3), the first baffle (3) is arranged parallel to the first vertical rod, and the first baffle (3) is arranged at the bottom end of the first limiting groove (11).
5. The jig for facilitating manual lamination of customizable components according to claim 4, characterized in that, A second limiting groove (21) is formed at one end of the second half-frame (2) close to the second baffle (4), the second baffle (4) is arranged parallel to the second vertical rod, and the second baffle (4) is arranged at the bottom end of the second limiting groove (21).
6. The jig for facilitating manual lamination of customizable components according to claim 5, characterized in that First fixing blocks (12) and second fixing blocks (22) are respectively arranged at both ends of the first half-frame (1), and the first fixing blocks (12) and the second fixing blocks (22) are arranged at one end of the first horizontal rod away from the first limiting groove (11).
7. The jig for facilitating manual lamination of customizable components according to claim 6, characterized in that, First sliding blocks (13) and second sliding blocks (23) are respectively arranged at both ends of the second half-frame (2), and the first sliding blocks (13) and the second sliding blocks (23) are arranged at one end of the second horizontal rod away from the second limiting groove (21).
8. The jig for facilitating manual lamination of customizable components according to claim 7, characterized in that, The first sliding block (13) passes through the first fixing block (12), and the first sliding block (13) is slidably connected to the first half-frame (1); The second sliding block (23) passes through the second fixing block (22), and the second sliding block (23) is slidably connected to the first half-frame (1).