Out-of-plane rigid supporting structure of double-layer cable flexible photovoltaic support

By introducing a triangular truss system and connection mechanism into the flexible photovoltaic bracket, the synergy between the main cable and the stable cable is enhanced, the support instability caused by the confusion of wind pressure direction is solved, and a more stable photovoltaic bracket structure is achieved.

CN223182051UActive Publication Date: 2025-08-01云南国巢新能源科技有限公司
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Patent Information

Application Number
CN202422011956.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-08-01
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing flexible photovoltaic brackets are difficult to simulate and calculate in all directions due to the chaos in the wind pressure direction on the hillside or the top of the mountain, causing the main cable to move in all directions, forming twisting, affecting the stability of the support.

Method used

A double-layer cable flexible photovoltaic bracket is used to form a triangular truss system, using the stability characteristics of the triangle, connecting the main cable and the stable cable through bolts and wire rope clamps, enhancing the synergy to form a rigid support structure.

Benefits of technology

It improves the stress performance and overall stability of the photovoltaic bracket, reduces out-of-plane instability caused by excessive span, and is simple to install and adapts to different geographical conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of photovoltaic supports, and particularly relates to a double-layer cable flexible photovoltaic support out-of-plane rigid supporting structure which comprises a main cable and a triangular support arranged on one side of the main cable, a supporting mechanism is arranged on one side of the triangular support, and a connecting mechanism is arranged on one side of the main cable. The supporting mechanism comprises a second main connecting plate, a middle steel column, a first U-shaped section supporting rod, a secondary connecting plate, an end steel column and a second U-shaped section supporting rod. The connecting mechanism comprises a stabilizing cable, a stay cable, a first main connecting plate, a first bolt and a second bolt. The plane of the double-layer cable flexible photovoltaic support is of a rigid supporting structure, the whole system uses the stability characteristic of a triangle, the whole system forms a triangular truss system, all rod pieces are rigid rods, the joints are hinged, a simple two-force-rod combined geometric invariant system is mechanically formed, the stress performance is better, the force transmission path is clear, and the stability of the whole system is improved. The whole body belongs to a plane component, machining precision is easy to control, and installation is easy and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic brackets, in particular to a plane-out-of-plane rigid support structure for a double-layer cable flexible photovoltaic bracket. Background Technique

[0002] The market demand for flexible brackets is strong, mainly because in the southwest region, Yunnan, Guizhou and other areas, conventional fixed brackets cannot be installed normally in large-slope mountain projects. Secondly, the land area for photovoltaic use in conventional terrains is insufficient, and the problem of insufficient land for each mountain project is solved by using the characteristics of large-span adaptation to slopes of flexible brackets.

[0003] In the existing flexible photovoltaic brackets, the main cable span is too large. Due to the influence of objective factors on the mountainside or mountaintop, the wind pressure direction is chaotic, and it is difficult to comprehensively simulate and consider in calculation. The wind pressure in all directions may act on the photovoltaic panel at the same time, causing the main cable supporting the photovoltaic panel to move in all directions and forming torsion as a whole.

[0004] In the patent document with the publication number of CN110011598B, a prestressed double-layer suspension cable photovoltaic bracket is disclosed, which can effectively improve the wind resistance ability of the flexible photovoltaic bracket under wind load, especially negative wind pressure, and reduce the damage risk; the structure is simple, the installation is convenient, it is suitable for large-span photovoltaic brackets or complex terrains of agricultural land, etc., and does not affect agricultural machinery operation.

[0005] However, when the prestressed double-layer suspension cable photovoltaic bracket is in use, due to the influence of objective factors on the mountainside or mountaintop, the wind pressure direction is chaotic, and it is difficult to comprehensively simulate and consider in calculation, causing the main cable supporting the photovoltaic panel to move in all directions. Therefore, a plane-out-of-plane rigid support structure for a double-layer cable flexible photovoltaic bracket needs to be proposed. Content of the Utility Model

[0006] The purpose of the utility model is to provide a plane-out-of-plane rigid support structure for a double-layer cable flexible photovoltaic bracket to solve the problem of photovoltaic bracket support proposed in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solution: A plane-out-of-plane rigid support structure for a double-layer cable flexible photovoltaic bracket, including a main cable and a triangular brace arranged on one side of the main cable, a support mechanism is arranged on one side of the triangular brace, and a connection mechanism is arranged on one side of the main cable;

[0008] The support mechanism includes a second main connecting plate, a middle steel column, a first U-shaped section strut, a secondary connecting plate, an end steel column and a second U-shaped section strut. The second main connecting plate is arranged at the bottom of the triangular brace. The first U-shaped section strut is fixedly connected to the bottom of the second main connecting plate. The middle steel column is arranged between the second main connecting plate and the first U-shaped section strut. The secondary connecting plate is arranged on one side of the top of the triangular brace. The second U-shaped section strut is fixedly connected to the top of the triangular brace. The end steel column is arranged between the triangular brace and the second U-shaped section strut.

[0009] Preferably, the connecting mechanism includes a stabilizing cable, a stay cable, a first main connecting plate, a first bolt and a second bolt. The first main connecting plate is arranged on the left side of the main cable. The stay cable and the first main connecting plate are fixedly connected to the left side of the first main connecting plate. The first bolt and the second bolt are respectively arranged on the left and right sides of the first main connecting plate.

[0010] Preferably, a photovoltaic module is arranged on the top of the triangular brace. The triangular braces around the photovoltaic array are connected to the ground anchor through wind-resistant cables, making the whole system not easy to deform.

[0011] Preferably, the right side of the second main connecting plate is connected to the stabilizing cable, and the second main connecting plate and the stabilizing cable are connected by bolts.

[0012] Preferably, the bottom of the secondary connecting plate is connected to the stay cable, and the secondary connecting plate and the stay cable are connected by bolts.

[0013] Preferably, the first bolt penetrates through the stabilizing cable, the stay cable and the first main connecting plate, and the first bolt connects the three together.

[0014] Preferably, the second bolt penetrates through the first main connecting plate and the main cable, and the two are connected by the second bolt.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. For this out-of-plane rigid support structure of the double-layer cable flexible photovoltaic support, the system utilizes the characteristics of a triangle to form a triangular truss system for the whole system. All the members are rigid rods, and the joints are all hinged, forming a geometrically invariant system of simple two-force rod combinations in mechanics, with better force-bearing performance, clear force transmission paths, and the whole belonging to planar components, making it easy to control the processing accuracy and simple and convenient to install.

[0017] 2. For this out-of-plane rigid support structure of the double-layer cable flexible photovoltaic support, the installation position and quantity of the system can be scientifically adjusted according to different situations such as the geographical location of the project, wind load, snow load, etc., better strengthening the cooperative effect between the main cable and the stabilizing cable, and forming an integrated wind-resistant system with the ground anchor, anti-cable, etc., making the overall force of the flexible photovoltaic support system tend to a stable state. Description of the Drawings

[0018] Figure 1 is the overall structural schematic diagram of the present utility model;

[0019] Figure 2 is the structural schematic diagram of the connecting mechanism of the present utility model;

[0020] Figure 3 is the structural schematic diagram of the supporting mechanism of the present utility model;

[0021] Figure 4 is Figure 3 the enlarged view at position A in

[0022] Figure 5 is Figure 3 the enlarged view at position B in

[0023] In the figure: 1, main cable; 2, triangular brace; 3, photovoltaic module; 101, stabilizing cable; 102, stay cable; 103, first main connecting plate; 104, bolt one; 105, bolt two; 201, second main connecting plate; 202, middle steel column; 203, first U-shaped section strut; 204, secondary connecting plate; 205, end steel column; 206, second U-shaped section strut. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0025] Please refer to Figures 1 - 5 , the present utility model provides a technical solution:

[0026] Embodiment 1:

[0027] A double-layer cable flexible photovoltaic support out-of-plane rigid support structure, including a main cable 1 and a triangular brace 2 arranged on one side of the main cable 1. A support mechanism is arranged on one side of the triangular brace 2, and a connecting mechanism is arranged on one side of the main cable 1;

[0028] The support mechanism includes the second main connecting plate 201, the middle steel column 202, the first U-shaped section strut 203, the secondary connecting plate 204, the end steel column 205 and the second U-shaped section strut 206. The second main connecting plate 201 is arranged at the bottom of the triangular brace 2. The first U-shaped section strut 203 is fixedly connected to the bottom of the second main connecting plate 201. The right side of the second main connecting plate 201 is connected to the stabilizing cable 101, and they are bolted between the second main connecting plate 201 and the stabilizing cable 101. The middle steel column 202 is arranged between the second main connecting plate 201 and the first U-shaped section strut 203. The secondary connecting plate 204 is arranged on one side of the top of the triangular brace 2. The bottom of the secondary connecting plate 204 is connected to the stay cable 102, and they are bolted between the secondary connecting plate 204 and the stay cable 102. The second U-shaped section strut 206 is fixedly connected to the top of the triangular brace 2. The end steel column 205 is arranged between the triangular brace 2 and the second U-shaped section strut 206. The first U-shaped section strut 203 and the middle steel column 202 connect the triangular brace 2 together by bolts and wire rope clips, and then the top of the right side of the triangular brace 2 is connected to the photovoltaic module 3 by the second U-shaped section strut 206 and the end steel column 205 by bolts and wire rope clips to provide preliminary support for the whole. The orientation of the main cable 1 and the stabilizing cable 101 is fully utilized to form a triangle. According to the stability characteristics of the triangle, connecting plates are added at the vertices of the triangle and connected to the main cable 1 and the stabilizing cable 101 through U-shaped clamps, greatly strengthening the synergy between the main cable 1 and the stabilizing cable 101.

[0029] The triangular brace 2 is located at one-third of the span of the main cable 1. Two triangular braces 2 are arranged between each span of the main cables. The corresponding triangular braces 2 form a triangular rigid connection system through U-shaped section struts with certain stiffness, greatly reducing the out-of-plane instability phenomenon caused by too large a span between the flexibles and ensuring that the distance between the photovoltaic modules 3 in adjacent two spans remains unchanged under the action of wind load.

[0030] Embodiment 2:

[0031] On the basis of Embodiment 1, the connecting mechanism includes the stabilizing cable 101, the stay cable 102, the first main connecting plate 103, the first bolt 104 and the second bolt 105. The first main connecting plate 103 is arranged on the left side of the main cable 1. The stay cable 102 and the first main connecting plate 103 are fixedly connected to the left side of the first main connecting plate 103. The first bolt 104 and the second bolt 105 are respectively arranged on the left and right sides of the first main connecting plate 103. The first bolt 104 penetrates through the stabilizing cable 101, the stay cable 102 and the first main connecting plate 103 to connect the three of them. The second bolt 105 penetrates through the first main connecting plate 103 and the main cable 1, and they are connected by the second bolt 105. The first main connecting plate 103 is used to connect the main cable 1, the stabilizing cable 101 and the stay cable 102 in sequence through the first bolt 104 and the second bolt 105, and the whole initially reaches a balanced state.

[0032] A photovoltaic module 3 is provided at the top of the triangular brace 2. The triangular braces 2 around the photovoltaic array are connected to the ground anchors through wind-resistant cables, making the entire system not easily deformed.

[0033] Working principle:

[0034] First, through the provided connecting mechanism, the main cable 1, the stabilizing cable 101, and the stay cable 102 are sequentially connected by the main connecting plate one 103 through bolts one 104 and bolts two 105, and the whole initially reaches a balanced state.

[0035] Furthermore, through the provided supporting mechanism, the U-shaped cross-section strut one 203 and the middle steel column 202 connect the triangular brace 2 together through bolts and wire rope clips, and then connect the photovoltaic module 3 to the top on the right side of the triangular brace 2 through the U-shaped cross-section strut two 206 and the end steel column 205 through bolts and wire rope clips for initial support of the whole.

[0036] Furthermore, the main connecting plate two 201 is fixed to the stabilizing cable 101 using bolts, and the secondary connecting plate 204 and the stay cable 102 are fixed using bolts.

[0037] Furthermore, the triangular braces 2 around the photovoltaic array are connected to the ground anchors through wind-resistant cables, making the entire system not easily deformed.

[0038] Furthermore, the system makes full use of the orientations of the main cable 1 and the stabilizing cable 101 to form a triangle. According to the stable characteristics of the triangle, connecting plates are added at the vertices of the triangle and connected to the main cable 1 and the stabilizing cable 101 through U-shaped clips, greatly strengthening the synergistic effect between the main cable 1 and the stabilizing cable 101.

[0039] Even further, the triangular brace 2 is located at one-third of the span of the main cable 1. Two triangular braces 2 are provided between each span of the main cables. The corresponding triangular braces 2 form a triangular rigid connection system through U-shaped cross-section struts with a certain stiffness, greatly reducing the out-of-plane instability phenomenon caused by too large a span between the flexibilities and ensuring that the spacing between the photovoltaic modules 3 in adjacent two spans remains unchanged under the action of wind loads.

[0040] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

Claims

1. A rigid out-of-plane support structure for a double-layer cable flexible photovoltaic support, comprising a main cable (1) and a triangular brace (2) arranged on one side of the main cable (1), characterized in that: A support mechanism is provided on one side of the triangular brace (2), and a connection mechanism is provided on one side of the main cable (1). The support mechanism includes a second main connecting plate (201), a middle steel column (202), a first U-shaped cross-section strut (203), a secondary connecting plate (204), an end steel column (205), and a second U-shaped cross-section strut (206). The second main connecting plate (201) is arranged at the bottom of the triangular brace (2). The first U-shaped cross-section strut (203) is fixedly connected to the bottom of the second main connecting plate (201). The middle steel column (202) is arranged between the second main connecting plate (201) and the first U-shaped cross-section strut (203). The secondary connecting plate (204) is arranged on one side of the top of the triangular brace (2). The second U-shaped cross-section strut (206) is fixedly connected to the top of the triangular brace (2). The end steel column (205) is arranged between the triangular brace (2) and the second U-shaped cross-section strut (206).

2. The out-of-plane rigid support structure of the double-layer cable flexible photovoltaic bracket according to claim 1, wherein: The connection mechanism includes a stabilizing cable (101), a stay cable (102), a first main connecting plate (103), a first bolt (104), and a second bolt (105). The first main connecting plate (103) is arranged on the left side of the main cable (1). The stay cable (102) and the first main connecting plate (103) are fixedly connected to the left side of the first main connecting plate (103). The first bolt (104) and the second bolt (105) are respectively arranged on the left and right sides of the first main connecting plate (103).

3. A rigid out-of-plane support structure for a double-layer cable flexible photovoltaic support according to claim 1, characterized in that: A photovoltaic module (3) is provided at the top of the triangular brace (2).

4. A plane-out-of-plane rigid support structure for a double-layer cable flexible photovoltaic bracket according to claim 1, characterized in that: The right side of the second main connecting plate (201) is connected to the stabilizing cable (101).

5. The out-of-plane rigid support structure of the double-layer cable flexible photovoltaic support according to claim 1, characterized in that: The bottom of the secondary connecting plate (204) is connected to the stay cable (102).

6. The out-of-plane rigid support structure of the double-layer cable flexible photovoltaic support according to claim 2, wherein: The first bolt (104) penetrates through the stabilizing cable (101), the stay cable (102), and the first main connecting plate (103).

7. The out-of-plane rigid support structure of the double-layer cable flexible photovoltaic bracket according to claim 2, characterized in that: The second bolt (105) penetrates through the first main connecting plate (103) and the main cable (1).

Citation Information

Patent Citations

  • A prestressed double-layer suspension cable photovoltaic support

    CN110011598B