Photovoltaic panel with pre-installed module
By designing adjustment grooves and installation mold components on the aluminum alloy frame of the photovoltaic panel, the problems of unstable installation and position deviation of the photovoltaic panel are solved, and a more efficient and stable installation process is achieved.
Patent Information
- Application Number
- CN202422170211.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The installation method of existing photovoltaic panels is not stable enough, and there is a lack of installation connection structure between adjacent photovoltaic panels. It requires two people to support it during installation and is prone to position deviation.
A photovoltaic panel with its own pre-installed module is designed, and the aluminum alloy frame is equipped with an adjustment groove and mounting die assembly, including adjustment block, resistance block and extrusion block. Through the design of sliding and extrusion blocks in the adjustment groove, the stable fixation of the photovoltaic panel is achieved.
It improves the stability and convenience of photovoltaic panel installation, reduces installation position deviation, and improves installation efficiency.
Smart Images

Figure CN223182087U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic panels, in particular to a photovoltaic panel with a pre-installed module. Background Art
[0002] A photovoltaic panel is a device that can convert sunlight into electrical energy. It is usually composed of multiple photovoltaic cells that can convert light energy into direct current.
[0003] At present, photovoltaic panels are installed on photovoltaic brackets. Since the diagonal brace is located at the bottom of the beam and connected to the supporting column, the photovoltaic panels are arranged on the beam by punching holes in the aluminum alloy frame around them and bolting them to the beam. However, this fixing method is not stable enough during installation. There is a lack of installation connection structure between adjacent photovoltaic panels. Punching holes and fixing with beams during installation is not convenient enough and requires two people to support. In addition, the installation position is prone to deviation. Therefore, we propose a photovoltaic panel with pre-installed modules. Utility Model Content
[0004] The purpose of this utility model is to solve the shortcomings of the existing technology, but this fixing method is not stable enough during installation. There is a lack of installation connection structure between adjacent photovoltaic panels. Drilling and beam fixing during installation are not convenient enough and require two people to support. The installation position is also prone to deviation.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A photovoltaic panel with pre-installed modules, comprising a photovoltaic panel body, an aluminum alloy frame around the photovoltaic panel, the aluminum alloy frame consisting of an upper and lower frame and a left and right frame, the upper and lower frames each having an adjustment slot formed at the top and through the bottom, and a mounting module assembly arranged in each adjustment slot for sliding therewith;
[0007] The mounting mold assembly consists of an adjustment block and a resistance block. There are two groups of resistance blocks located at both ends of the adjustment block, and the adjustment block is oriented toward the outside of the photovoltaic panel. Extrusion blocks are provided at the corresponding adjustment grooves at both ends of the adjustment block.
[0008] Furthermore, the width of the upper and lower frames is greater than the width of the left and right frames and is used to set up the installation module assembly.
[0009] Furthermore, the length of the adjustment groove is greater than the parallel sides of the photovoltaic panel.
[0010] Furthermore, a mounting pad is bonded to one side of the abutment block corresponding to the upper and lower frames.
[0011] Furthermore, the extrusion block is a hollow structure and is designed to be arc-shaped upward along the center parts of both ends of the adjustment block.
[0012] Furthermore, the length of the adjustment block extending out of the bottom of the adjustment slot is the same as the vertical width of the beam of the photovoltaic bracket, and a mounting hole is provided at the adjustment block corresponding to the beam of the photovoltaic bracket.
[0013] Furthermore, the corresponding sides of the upper and lower frames and the left and right frames are respectively provided with adaptive docking blocks and docking grooves.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] In the present invention, a slidable mounting module is arranged in the adjustment groove, and the mounting module can slide in the adjustment groove, so as to adapt to different installation position requirements after the upper and lower adjacent photovoltaic panels are docked;
[0016] The upper and lower frames of the resistance block are bonded with mounting pads, so that the upper resistance block can position the two sets of photovoltaic panels, while the lower resistance block is attached to the beam of the photovoltaic panel bracket, increasing the stability of the installation, reducing friction, and protecting the photovoltaic panels.
[0017] The extrusion block is a hollow structure, and is designed to be arc-shaped upward along the center of both ends of the adjustment block. This design allows the adjustment block to enter the adjustment slot by pulling it after it is adjusted to the appropriate installation position. The extrusion block and the adjustment slot are squeezed together, so that the adjustment block is firmly stuck in the adjustment slot, further improving the stability during fixation.
[0018] The upper and lower frames and the left and right frames are equipped with matching docking blocks and docking grooves respectively, which allow adjacent photovoltaic panels to be docked, further enhancing the stability of the entire photovoltaic panel installation system;
[0019] In summary, the photovoltaic panel solves many problems in the installation process of existing photovoltaic panels through the structural design of the aluminum alloy frames on all four sides, and improves the installation efficiency, stability and convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a photovoltaic panel with pre-installed modules provided by the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of a mounting module assembly for a photovoltaic panel with pre-installed modules provided by the utility model;
[0022] Figure 3 This is an enlarged schematic diagram of structure A of a photovoltaic panel with pre-installed modules provided by the present invention.
[0023] Legend: 1. Photovoltaic panel; 2. Aluminum alloy frame; 3. Upper and lower frames; 4. Left and right frames; 5. Adjustment groove; 6. Installation module assembly; 61. Adjustment block; 62. Contact block; 63. Extrusion block; 64. Installation pad; 65. Installation hole; 7. Docking block; 71. Docking groove. Detailed implementation
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0025] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant. Several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0026] It should be noted that when an element is referred to as "fixedly provided on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0028] Embodiment 1
[0029] As Figures 1-3As shown, the utility model provides a technical solution: a photovoltaic panel with a pre-installed module, including a photovoltaic panel 1 main body, an aluminum alloy frame 2 is provided around the photovoltaic panel 1, the aluminum alloy frame 2 is composed of an upper and lower frame 3 and a left and right frame 4, the upper and lower frames 3 are provided with adjustment grooves 5 at the top and bottom, and the adjustment grooves 5 are arranged with mounting mold assemblies 6 that slide therewith. The number of mounting mold assemblies 6 is designed according to demand and changes with the length of the upper and lower frames 3 of the photovoltaic panel; the mounting mold assembly 6 is composed of an adjustment block 61 and an interference block 62, and the interference block 62 has two groups located at both ends of the adjustment block 61, and the adjustment block 61 is oriented to the outside of the photovoltaic panel 1, so that the adjustment block 61 extends to the upper and lower frames 3 of the adjacent photovoltaic panel 1 for subsequent installation and buckling, and extrusion blocks 63 are provided at both ends of the adjustment block 61 corresponding to the adjustment grooves 5.
[0030] Example 2
[0031] like Figures 1-3 As shown, the width of the upper and lower frames 3 is greater than the width of the left and right frames 4 and is used to set the installation mold assembly 6.
[0032] The length of the adjustment groove 5 is greater than the parallel side of the photovoltaic panel 1 , so that the mounting mold assembly 6 in the adjustment groove 5 can be adjusted and then installed in conjunction with the adjacent photovoltaic panel 1 .
[0033] A mounting pad 64 is bonded to one side of the abutment block 62 corresponding to the upper and lower frames 3 , and the mounting pad 64 is made of rubber.
[0034] The extrusion block 63 is a hollow structure and is designed to be arc-shaped upward along the center parts of both ends of the adjustment block 61. The arc design reduces the obstruction pressure when entering the adjustment groove 5, making it easy to pull in.
[0035] The length of the adjustment block 61 extending out of the bottom of the adjustment slot 5 is the same as the vertical width of the beam of the photovoltaic bracket, and the adjustment block 61 is provided with a mounting hole 65 corresponding to the beam of the photovoltaic bracket, so that the photovoltaic panel 1 can be compatible with the existing photovoltaic bracket system and fixed on the bracket through simple installation steps, and the length of the adjustment block 61 is designed according to the size of the beam.
[0036] The corresponding sides of the upper and lower frames 3 and the left and right frames 4 are respectively provided with adaptive docking blocks 7 and docking grooves 71. The snap connection between the docking grooves 71 and the docking blocks 7 makes the connection more stable and the installation more convenient.
[0037] The photovoltaic panel installation process: the staff places the photovoltaic panel 1 on the beam of the photovoltaic bracket, and then adjusts the position of the adjustment block 61 in the installation mold assembly 6 in the adjustment groove 5 to match the size of the beam, and then pulls the adjustment block 61 to make the adjustment block 61 enter the adjustment groove 5. If there are adjacent photovoltaic panels 1 at this time, the upper contact block 62 will position the two groups of photovoltaic panels 1, and the extrusion block 63 will be squeezed with the adjustment groove 5 to make the adjustment block 61 firmly stuck in the adjustment groove 5, and docked to the beam through the lower contact block 62 and the adjustment block 61, and fixed to the supporting beam through the mounting hole 65, and the docking blocks 7 and docking grooves 71 on the corresponding sides of adjacent photovoltaic panels 1 allow adjacent photovoltaic panels 1 to be docked.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic panel with a pre-installed module, comprising a photovoltaic panel (1) body, and an aluminum alloy frame (2) is provided around the photovoltaic panel (1), characterized in that: The aluminum alloy frame (2) is composed of an upper and lower frame (3) and a left and right frame (4). The tops of the upper and lower frames (3) are provided with adjustment grooves (5) extending through the bottoms. The adjustment grooves (5) are provided with mounting mold assemblies (6) that slide therewith. The mounting mold assembly (6) is composed of an adjustment block (61) and a resistance block (62). Two groups of the resistance blocks (62) are located at both ends of the adjustment block (61). The adjustment block (61) is oriented toward the outside of the photovoltaic panel (1). Extrusion blocks (63) are provided at both ends of the adjustment block (61) corresponding to the adjustment slots (5).
2. The photovoltaic panel with a pre-installed module according to claim 1, characterized in that: The width of the upper and lower frames (3) is greater than the width of the left and right frames (4) and is used to set the installation mold assembly (6).
3. A photovoltaic panel with a pre-installed module according to claim 1, characterized in that: The length of the adjustment groove (5) is greater than the parallel side of the photovoltaic panel (1).
4. A photovoltaic panel with a pre-installed module according to claim 1, characterized in that: A mounting pad (64) is bonded to one side of the abutment block (62) corresponding to the upper and lower frames (3).
5. A photovoltaic panel with a pre-installed module according to claim 1, characterized in that: The extrusion block (63) is a hollow structure and is designed to be arc-shaped upward along the center parts of both ends of the adjustment block (61).
6. The photovoltaic panel with a pre-installed module according to claim 1, characterized in that: The length of the adjustment block (61) extending out of the bottom of the adjustment slot (5) is the same as the vertical width of the crossbeam of the photovoltaic support, and a mounting hole (65) is provided on the adjustment block (61) at a position corresponding to the crossbeam of the photovoltaic support.
7. A photovoltaic panel with a pre-installed module according to claim 1, characterized in that: The corresponding sides of the upper and lower frames (3) and the left and right frames (4) are respectively provided with matching docking blocks (7) and docking grooves (71).