Terrain-imitating gathering harvester

By using a combined structure of protective plates, telescopic components and tension components on the harvester, the problem of terrain changes in the adjustment of the cutting machine is solved, flexible cutting and terrain adaptation is achieved, and cutting quality and equipment adaptability are improved.

CN223182671UActive Publication Date: 2025-08-05QINGYANG NIU SHANNIU HARVESTING TECH DEV CO LTD
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Patent Information

Application Number
CN202422236474.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-05
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing harvester device is difficult to effectively adjust when facing terrain changes, which affects the control effect of the sensor and leads to poor cutting effect.

Method used

The trapezoidal inclined structure of the protective plate is used, and the combination of telescopic components and joint bearings, combined with the electric telescopic rod and tensile components, to achieve flexible adjustment of the flip plate, adapt to terrain changes, and adjust the suspension distance through the limit ring and locking ring to ensure the flexibility of the cutting knife and the ground adaptability.

Benefits of technology

It realizes flexible cutting of the harvester on uneven terrain, avoids damage to the cutting knife scratching the ground, improves the cutting angle flexibility and terrain adaptability of the cutting knife, and ensures cutting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of harvesters, and discloses a terrain-imitating gathering harvester which comprises a motor vehicle, a fixing plate is installed at the front end of the motor vehicle, connecting frames are hinged to the two sides of the bottom end of the front side of the fixing plate, and one end of each connecting frame is connected with a turnover plate. The top end of the side, close to the fixing plate, of each overturning plate is provided with two oppositely-arranged telescopic assemblies. By means of the special structure of the protection plate, when the power vehicle advances and the ground needs to rise and fall, the trapezoidal inclined face effect of the protection plate can be utilized to form guidance, the front end of the whole overturning plate can adapt to the terrain to generate upward lifting, and by means of the telescopic elasticity of the telescopic assembly and the effect of the knuckle bearing, the front end of the whole overturning plate can be effectively protected. The front end of the turnover plate is tilted and can move leftwards and rightwards to a certain extent according to terrain characteristics, so that the overall forward movement of the front end of the turnover plate is not influenced, and the terrain adaptability effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of harvesters, in particular to a terrain-mimicking gathering harvester. Background Art

[0002] A harvester is an integrated machine for harvesting crops. It completes harvesting and threshing at one time, collects the grains into a storage bin, and then transports the grains to a transport vehicle via a conveyor belt. It is widely used in the field of agricultural harvesting.

[0003] Chinese Patent Authorization Publication No. CN 212324779 U discloses a harvester header terrain-mimicking device, comprising a header for cutting, a terrain-mimicking component, a sensor, a controller, and a lifting mechanism. The terrain-mimicking component is detachably mounted on the header, and includes a movable part that contacts the surface of the field. The utility model allows the header to be adjusted at any time to ensure the quality of the harvested crops. The above-mentioned prior art solution has the following shortcomings: The movable part is driven to rotate by the flipping of the profile plate, and the rotation of the movable part is controlled by the sensor. However, since the movable part is affected by the flipping force of the profile plate in this structure, its position will also change accordingly. This may cause the sensor's sensing position to be unable to sense the change in the movable part, thereby affecting its control and adjustment effect. Therefore, there is room for improvement. Utility Model Content

[0004] The purpose of the present invention is to provide a terrain-mimicking gathering harvester to solve the problem in the above-mentioned background technology that the existing harvesters are not easy to perform adaptive adjustment according to changes in the harvesting terrain.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a terrain-mimicking gathering harvester, including a power vehicle, a fixed plate is installed at the front end of the power vehicle, and both sides of the bottom end of the front side of the fixed plate are hinged with connecting frames, and one end of the two connecting frames is connected to a flip plate, and the top of the flip plate close to the fixed plate is installed with two relatively arranged telescopic components, and one end of the telescopic components is connected to the bottom end of one side of the fixed plate, and the top of the fixed plate away from the flip plate is installed with two relatively arranged fixed sleeves, and the interior of the fixed sleeve is rotatably sleeved with a connecting rod, the outer ends of the two connecting rods are provided with a tension component, and one end of the tension component is connected to the top end of one side of the flip plate, the fixed plate is hinged with an electric telescopic rod at the top center of the side of the flip plate close to the flip plate, and one end of the electric telescopic rod is hinged to the bottom end of one side of the flip plate through a bearing, and the flip plate is provided with a cutting transmission mechanism on the side away from the fixed plate.

[0006] Preferably, the telescopic assembly includes a telescopic sleeve rod hinged to the top end of one side of the flip plate, and a joint bearing is installed at the other end of the telescopic sleeve rod, one side of the joint bearing is welded to the bottom end of one side of the fixed plate, and both ends of the outside of the telescopic sleeve rod are provided with limit plates, and a telescopic spring is connected between the two limit plates.

[0007] Preferably, the tension assembly includes a limiting sleeve welded to the outer end of the connecting rod, and a sleeve rod passes through the interior of the limiting sleeve, a tension spring is installed at one end of the sleeve rod close to the flip plate, and one end of the tension spring is connected to the top of one side of the flip plate, a limiting ring is provided on the outside of the other end of the sleeve rod, and one end of the limiting ring is abutted against one end of the limiting sleeve, and a locking ring is provided at the outermost end of the sleeve rod, and one end of the locking ring is abutted against the outer end of the limiting ring.

[0008] Preferably, the limiting ring and the locking ring are both threadedly connected to the sleeve rod through threads, and the outer diameter of the limiting ring is larger than the outer diameter of the locking ring, and the outer diameter of the limiting ring is larger than the inner diameter of the limiting sleeve.

[0009] Preferably, one end of the tension spring and one end of the telescopic sleeve are collinearly distributed on the flip plate, and the tension spring is located outside the telescopic sleeve.

[0010] Preferably, the top ends of both sides of the flip plate are hinged with movable frames, and one end of the two movable frames is connected to an electric rotating frame, and three groups of collecting forks are installed at equal intervals on the outside of the electric rotating frame, and fixed rods are installed on both sides of the top of the flip plate, and the inner sides of the fixed rods are hinged with electric push rods, and one end of the electric push rods is hinged to the inner side of the corresponding movable frame.

[0011] Preferably, the electric rotating frame is located above the cutting knife, and the collecting forks are provided in three groups, and each group is provided with a plurality of collecting forks, and the collecting forks in each group are distributed at equal intervals laterally on the electric rotating frame.

[0012] Preferably, the cutting and transmission mechanism includes a side plate installed on the side of the flip plate away from the fixed plate, the bottom end of the flip plate away from the fixed plate is evenly spaced with support bars, and one end of a plurality of support bars is connected to a protective plate, the main cross-section of the protective plate is an isosceles trapezoidal structure inverted, one end of the protective plate is connected to the inner bottom end of the side plate, the top ends of the plurality of support bars are provided with an electric conveyor belt, and one side of the electric conveyor belt extends to the inner side of the protective plate, and a plurality of cutting knives are evenly spaced on the side of the protective plate away from the support bar.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] (1) The special structure of the protective plate allows the front end of the protective plate to be lifted upward to adapt to the terrain when the power vehicle moves forward and the ground is undulating. The elasticity of the telescopic assembly and the function of the joint bearing allow the front end of the flip plate to be tilted and to move left and right to a certain extent according to the characteristics of the terrain, thereby not affecting the overall forward movement of the front end of the flip plate and achieving the effect of terrain adaptability.

[0015] (2) The angle between the entire flip plate and the subsequent cutting knife and the ground is adjusted by the telescopic action of the electric telescopic rod, and the elastic tension of the tension component is used to ensure a certain suspension between the cutting knife and the ground to prevent the cutting knife from directly scraping the ground and causing damage. At the same time, the different screwing depths of the limit ring and the locking ring on the sleeve rod are used to adjust the suspension distance, so that the cutting position of the cutting knife meets the rod diameter position requirements for cutting vegetation, thereby improving the flexibility of the cutting angle of the entire cutting knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the tension component distribution of the utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the telescopic component of the utility model;

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the support bar distribution of the utility model.

[0021] Explanation of the reference numerals in the figure: 1. Power car; 2. Fixed plate; 3. Flip plate; 4. Connecting frame; 5. Electric telescopic rod; 6. Tension assembly; 601. Limiting sleeve; 602. Sleeve rod; 603. Tension spring; 604. Limiting ring; 605. Locking ring; 7. Telescopic assembly; 701. Telescopic sleeve rod; 702. Limiting plate; 703. Telescopic spring; 704. Joint bearing; 8. Cutting knife; 9. Electric push rod; 10. Movable frame; 11. Electric rotating frame; 12. Collecting fork; 13. Fixed sleeve; 14. Connecting rod; 15. Fixed rod; 16. Electric conveyor belt; 17. Side panel; 18. Support bar; 19. Protective plate. DETAILED DESCRIPTION

[0022] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figures 1-4 The present invention provides an embodiment of a terrain-mimicking gathering harvester, comprising a power vehicle 1, a fixed plate 2 being mounted at the front end of the power vehicle 1, and connecting frames 4 being hinged on both sides of the front bottom end of the fixed plate 2, and one end of each of the two connecting frames 4 being connected to a flip plate 3;

[0024] The top ends of both sides of the flip plate 3 are hinged with movable frames 10, and one end of the two movable frames 10 is connected to an electric rotating frame 11, and three sets of collecting forks 12 are installed at equal intervals on the outside of the electric rotating frame 11. Fixed rods 15 are installed on both sides of the top of the flip plate 3, and the inner sides of the fixed rods 15 are hinged with electric push rods 9, and one end of the electric push rods 9 is hinged to the inner side of the corresponding movable frame 10;

[0025] The electric rotating frame 11 is located above the cutting knife 8. There are three groups of collecting forks 12, and each group of collecting forks 12 is provided with multiple forks. Each group of collecting forks 12 is distributed horizontally at equal intervals on the electric rotating frame 11.

[0026] Specifically, such as Figure 1 、 Figure 4 As shown, when in use, the telescopic effect of the electric push rod 9 is utilized to adjust the position of the electric rotating frame 11, so that the position of the electric rotating frame 11 can be adapted to the height of the cut vegetation, etc., so that the collecting fork 12 can grab the cut vegetation during the rotation process;

[0027] Two telescopic components 7 are installed on the top of the flip plate 3 close to the fixed plate 2;

[0028] The telescopic assembly 7 includes a telescopic rod 701 hinged to the top of one side of the flip plate 3, and a joint bearing 704 is installed at the other end of the telescopic rod 701. One side of the joint bearing 704 is welded to the bottom end of one side of the fixed plate 2. The two ends of the telescopic rod 701 are sleeved with limit plates 702, and a telescopic spring 703 is connected between the two limit plates 702.

[0029] Specifically, such as Figure 1 、 Figure 3As shown, when in use, the telescopic sleeve 701 is used to make use of the telescopic property and the connection function of the joint bearing 704 to achieve the mobility of the front end of the flip plate 3 during the forward movement, so that the front end of the flip plate 3 can adapt to the undulation of the ground;

[0030] One end of the telescopic assembly 7 is connected to the bottom end of one side of the fixed plate 2. The top of the fixed plate 2 away from the flip plate 3 is equipped with two fixed sleeves 13 arranged opposite to each other, and the interior of the fixed sleeve 13 is rotatably sleeved with a connecting rod 14. The outer ends of the two connecting rods 14 are provided with a tension assembly 6.

[0031] The tension assembly 6 includes a limiting sleeve 601 welded to the outer end of the connecting rod 14, and a sleeve rod 602 passes through the interior of the limiting sleeve 601. A tension spring 603 is installed at one end of the sleeve rod 602 close to the flip plate 3, and one end of the tension spring 603 is connected to the top of one side of the flip plate 3. A limiting ring 604 is sleeved on the outside of the other end of the sleeve rod 602, and one end of the limiting ring 604 abuts against one end of the limiting sleeve 601. A locking ring 605 is sleeved on the outermost end of the sleeve rod 602, and one end of the locking ring 605 abuts against the outer end of the limiting ring 604.

[0032] The limiting ring 604 and the locking ring 605 are both threadedly connected to the sleeve rod 602 through threads, and the outer diameter of the limiting ring 604 is larger than the outer diameter of the locking ring 605, and the outer diameter of the limiting ring 604 is larger than the inner diameter of the limiting sleeve 601;

[0033] One end of the tension spring 603 and one end of the telescopic sleeve 701 are collinearly distributed on the flip plate 3, and the tension spring 603 is located outside the telescopic sleeve 701;

[0034] Specifically, such as Figure 1 、 Figure 2 As shown, when in use, the tension spring 603 is used to cooperate with the electric telescopic rod 5 to adjust the angle of the flip plate 3, so as to pre-adjust the suspension height between the front end of the flip plate 3 and the ground. The elasticity of the tension spring 603 is used to enable the protective plate 19 to be movable when it contacts the ground and rises and falls.

[0035] One end of the tension assembly 6 is connected to the top of one side of the flip plate 3, and the center of the top of the fixed plate 2 close to the flip plate 3 is hinged with an electric telescopic rod 5, and one end of the electric telescopic rod 5 is hinged to the bottom end of one side of the flip plate 3 through a bearing, and a cutting transmission mechanism is provided on the side of the flip plate 3 away from the fixed plate 2;

[0036] The cutting and transmission mechanism includes a side plate 17 installed on the side of the flip plate 3 away from the fixed plate 2, and support bars 18 are installed at equal intervals on the bottom end of the flip plate 3 away from the fixed plate 2, and one end of multiple support bars 18 is connected to a protective plate 19, the main cross-section of the protective plate 19 is a side-inverted isosceles trapezoidal structure, one end of the protective plate 19 is connected to the inner bottom end of the side plate 17, and the top of the multiple support bars 18 is provided with an electric conveyor belt 16, and one side of the electric conveyor belt 16 extends to the inner side of the protective plate 19, and multiple cutting knives 8 are installed at equal intervals on the side of the protective plate 19 away from the support bar 18.

[0037] Working principle: When the utility model is in use, first drive the power vehicle 1 to a suitable position, start the electric telescopic rod 5 to shorten, so that one end of the electric telescopic rod 5 flips and lifts the flip plate 3 upward to ensure that the cutting knife 8 and the rod diameter position of the cut vegetation root are adapted to each other, and at the same time, the position of the limit ring 604 and the locking ring 605 are screwed to make the sleeve rod 602 pull the tension spring 603 upward, and then use the elastic tension of the tension spring 603 to drive the support bar 18 and the cutting knife 8 to keep a certain suspension;

[0038] Next, the power vehicle 1 is started to move forward, and the electric rotating frame 11 is started to rotate, and the electric conveyor belt 16 is started to convey the vegetation. The cutting knife 8 is used to cut the root of the vegetation stem. The electric rotating frame 11 and the collecting fork 12 are rotated, so that the collecting fork 12 pulls the cut vegetation to move to the electric conveyor belt 16. Then, the electric conveyor belt 16 is used to transport the vegetation so that the vegetation is gathered in one direction on one side of the forward path of the power vehicle 1, so as to realize the gathering and collection of the cut vegetation.

[0039] Finally, during the forward cutting process, when the ground is uneven, with the cooperation of the telescopic sleeve 701 and the telescopic spring 703, the protective plate 19 is used to lift one side of the support bar 18, thereby causing the telescopic sleeve 701 to be compressed to a certain extent, and the movable connection function of the joint bearing 704 is used to enable the protective plate 19 as a whole to move left and right to a certain extent, so as to increase its adaptability to the undulations of the ground, thereby protecting one side of the electric conveyor belt 16.

[0040] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0041] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A terrain-mimicking gathering harvester, comprising a power vehicle (1), characterized in that: The front end of the power vehicle (1) is provided with a fixed plate (2), and both sides of the bottom end of the front side of the fixed plate (2) are hinged with connecting frames (4), and one end of each of the two connecting frames (4) is connected to a flip plate (3), and the top end of the flip plate (3) close to the fixed plate (2) is provided with two telescopic components (7) arranged opposite to each other, and one end of the telescopic components (7) is connected to the bottom end of one side of the fixed plate (2), and the top end of the fixed plate (2) away from the flip plate (3) is provided with two fixed sleeves (13) arranged opposite to each other. ), and a connecting rod (14) is rotatably sleeved inside the fixed sleeve (13), and the outer ends of the two connecting rods (14) are provided with a tension assembly (6), and one end of the tension assembly (6) is connected to the top of one side of the flip plate (3), and the fixed plate (2) is hinged with an electric telescopic rod (5) at the top center of one side of the flip plate (3), and one end of the electric telescopic rod (5) is hinged to the bottom end of one side of the flip plate (3) through a bearing, and a cutting transmission mechanism is provided on the side of the flip plate (3) away from the fixed plate (2).

2. The terrain-mimicking gathering harvester according to claim 1, characterized in that: The telescopic assembly (7) comprises a telescopic sleeve rod (701) hinged to the top end of one side of the flip plate (3), and a joint bearing (704) is installed at the other end of the telescopic sleeve rod (701), one side of the joint bearing (704) is welded to the bottom end of one side of the fixed plate (2), and both ends of the outside of the telescopic sleeve rod (701) are sleeved with limit plates (702), and a telescopic spring (703) is connected between the two limit plates (702).

3. The terrain-mimicking gathering harvester according to claim 2, characterized in that: The tension assembly (6) includes a limiting sleeve (601) welded to the outer end of the connecting rod (14), and a sleeve rod (602) passes through the interior of the limiting sleeve (601), a tension spring (603) is installed at one end of the sleeve rod (602) close to the flip plate (3), and one end of the tension spring (603) is connected to the top of one side of the flip plate (3), the other end of the sleeve rod (602) is externally sleeved with a limiting ring (604), and one end of the limiting ring (604) is abutted against one end of the limiting sleeve (601), and the outermost end of the sleeve rod (602) is sleeved with a locking ring (605), and one end of the locking ring (605) is abutted against the outer end of the limiting ring (604).

4. The terrain-mimicking gathering harvester according to claim 3, characterized in that: The limiting ring (604) and the locking ring (605) are both threadedly connected to the sleeve rod (602) through threads, and the outer diameter of the limiting ring (604) is larger than the outer diameter of the locking ring (605). At the same time, the outer diameter of the limiting ring (604) is larger than the inner diameter of the limiting sleeve (601).

5. The terrain-mimicking gathering harvester according to claim 3, characterized in that: One end of the tension spring (603) and one end of the telescopic sleeve (701) are collinearly distributed on the flip plate (3), and the tension spring (603) is located outside the telescopic sleeve (701).

6. The terrain-mimicking gathering harvester according to claim 1, characterized in that: The top ends of both sides of the flip plate (3) are hinged with movable frames (10), and one end of the two movable frames (10) is connected to an electric rotating frame (11), and three groups of collecting forks (12) are installed at equal intervals on the outside of the electric rotating frame (11). Fixed rods (15) are installed on both sides of the top end of the flip plate (3), and the inner sides of the fixed rods (15) are hinged with electric push rods (9), and one end of the electric push rods (9) is hinged to the inner side of the corresponding movable frame (10).

7. The terrain-mimicking gathering harvester according to claim 6, characterized in that: The electric rotating frame (11) is located above the cutting knife (8), and the collecting forks (12) are provided in three groups, and each group of collecting forks (12) is provided with a plurality of collecting forks, and each group of collecting forks (12) is distributed on the electric rotating frame (11) at equal intervals in the horizontal direction.

8. The terrain-mimicking gathering harvester according to claim 1, characterized in that: The cutting transmission mechanism includes a side plate (17) installed on the side of the flip plate (3) away from the fixed plate (2), and the bottom end of the flip plate (3) away from the fixed plate (2) is evenly spaced with support bars (18), and one end of the plurality of support bars (18) is connected to a protective plate (19), the main cross-section of the protective plate (19) is a side-inverted isosceles trapezoidal structure, one end of the protective plate (19) is connected to the inner bottom end of the side plate (17), the top ends of the plurality of support bars (18) are provided with an electric conveyor belt (16), and one side of the electric conveyor belt (16) extends to the inner side of the protective plate (19), and the side of the protective plate (19) away from the support bar (18) is evenly spaced with a plurality of cutting knives (8).

Citation Information

Patent Citations

  • Harvester header terrain simulation device

    CN212324779U