Gelatinization tank for corn juice beverage production line
By designing gelatinization tanks for heating, stirring and scraping components on the corn juice beverage production line, the problem of corn juice adsorption on the inner wall is solved, and the uniform gelatinization of corn juice and the cleaning of the inner wall is achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202422172641.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The gelatinization tanks in the existing corn juice beverage production line have the problem that corn juice is easily adsorbed on the inner wall, resulting in increased cleaning difficulty.
A gelatinization tank including heating assembly, stirring assembly, scraping assembly and touch all-in-one machine is designed. The corn juice is heated through the heating assembly, the stirring assembly is stirred, the scraping assembly is cleaned up the inner wall, and the touch all-in-one machine monitors and controls the temperature to prevent the corn juice from sticking.
The uniform gelatinization of corn juice and the cleaning of the inner wall are achieved, which improves work efficiency and simplifies the cleaning process.
Smart Images

Figure CN223182919U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of corn juice, in particular to a gelatinization tank used in a corn juice beverage production line. Background Art
[0002] Corn juice beverage is a cereal beverage primarily made from corn. Produced through modern biotechnology, it boasts a simple production process, low cost, and a refreshing and delicious flavor. Suitable for all ages, this beverage has significant market potential. Corn juice beverages are highly nutritious, containing significant amounts of protein, vitamins, carotene, soluble polysaccharides, and other nutrients. Gelatinization involves heating the corn starch, causing it to absorb water, expand, and rupture, forming a uniform liquid with a defined viscosity.
[0003] Regarding the above-mentioned related technologies, the inventors believe that there are the following defects: although the existing ones can gelatinize corn juice, the corn juice will be adsorbed on the inner wall of the gelatinization tank, and thus easily harden on the inner wall of the gelatinization tank, thereby increasing the difficulty of cleaning. Therefore, we proposed a gelatinization tank for a corn juice beverage production line to solve the above-mentioned problems. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a gelatinization tank for a corn juice beverage production line, which solves the problem that corn juice is adsorbed on the inner wall of the gelatinization tank.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A gelatinization tank for a corn juice beverage production line includes a heating component, wherein the heating component is used to heat the corn juice;
[0006] A stirring component, the stirring component is arranged in the inner cavity of the heating component, and the stirring component is used to stir the corn juice in the inner cavity of the heating component;
[0007] A scraping assembly, wherein a plurality of the scraping assemblies are provided and the plurality of the scraping assemblies are distributed in a linear array. The scraping assembly is provided on one side of the stirring assembly and is used to clean the inner cavity wall of the heating assembly; and
[0008] A touch all-in-one machine is arranged on a surface of one side of the heating component.
[0009] Preferably, the heating assembly includes a gelatinization tank, a feed pipe is provided on one side of the top surface of the gelatinization tank, a discharge pipe is provided at the center of the bottom surface of the gelatinization tank, and a control valve is provided on the outside of the discharge pipe; an installation groove is provided on the top surface of the gelatinization tank, an electric heating plate is provided in the inner cavity of the installation groove, and a temperature sensor is provided on one side of the top surface of the inner cavity of the gelatinization tank.
[0010] Preferably, a heat insulation plate is provided on one side of the electric heating plate, and one side of the heat insulation plate is connected to the inner cavity of the installation groove.
[0011] Preferably, the stirring assembly includes a servo motor, which is arranged in the center of the top surface of the gelatinization tank. The output end of the servo motor is provided with an output shaft, and the output shaft is provided with a shaft sleeve. There are multiple shaft sleeves, and the multiple shaft sleeves are distributed in a linear array. Each shaft sleeve is provided with a paddle, and there are multiple paddles, and the multiple paddles are distributed in a circular array. A mounting groove is provided on one side of each paddle away from the output shaft, and a scraping assembly is provided in the inner cavity of each mounting groove.
[0012] Preferably, both side walls of the inner cavity of each installation groove are provided with special-shaped slots, and the inner cavity of the special-shaped slots is connected to the scraping assembly.
[0013] Preferably, the scraping assembly includes a scraper, which is arranged in the inner cavity of the installation slot. Special-shaped plugs are provided at the center of both side surfaces of the scraper, and the bottom ends of the special-shaped plugs are connected to the inner cavity of the special-shaped slot.
[0014] Preferably, a limiting block is provided on the top surface of the scraper, and a limiting groove is provided on the top surface of the scraper.
[0015] Beneficial effects
[0016] The utility model provides a gelatinization tank for a corn juice beverage production line. Compared with the prior art, it has the following advantages:
[0017] The gelatinization tank for a corn juice beverage production line, when it is necessary to gelatinize the corn juice, firstly, the heating component is placed in a preset position, and then the stirring component is fixedly connected to the inner cavity of the heating component, so that the heating component can provide support for the stirring component, and then the staff can add the corn juice to be gelatinized into the heating component, and then the heating component and the stirring component are controlled by the touch all-in-one machine, so that the heating component can heat the corn juice in the inner cavity, and then the stirring component can stir the corn juice in the inner cavity, so that the corn juice can be evenly mixed and the corn juice reaches a gelatinized state, and then the temperature of the inner cavity can be monitored by the heating component, and the data can be transmitted to the touch all-in-one machine, which is convenient for the staff to view and adjust the temperature. Since a plurality of scraping components are fixedly connected to one side of the stirring component, the stirring component can be rotated while driving the scraping component to rotate, and the scraping component can scrape the corn juice on the inner cavity wall of the heating component, so as to prevent the corn juice from adhering to the inner cavity wall of the heating component. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall cross-sectional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the heating component of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the scraping component of the utility model.
[0022] In the figure: 1. Heating component; 11. Gelatinization tank; 12. Feed pipe; 13. Discharge pipe; 14. Control valve; 15. Electric heating plate; 16. Heat insulation plate; 17. Temperature sensor; 2. Stirring component; 21. Servo motor; 22. Output shaft; 23. Bushing; 24. Paddle; 25. Mounting slot; 26. Special-shaped slot; 3. Scraping component; 31. Scraper; 32. Special-shaped plug-in block; 33. Limit block; 34. Limit slot; 4. Touch all-in-one machine. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-4 The utility model provides a technical solution: a gelatinization tank for a corn juice beverage production line, comprising a heating component 1, the heating component 1 is used to heat the corn juice; a stirring component 2, the stirring component 2 is arranged in the inner cavity of the heating component 1, and the stirring component 2 is used to stir the corn juice in the inner cavity of the heating component 1; a scraping component 3, a plurality of scraping components 3 are provided, and the plurality of scraping components 3 are distributed in a linear array manner, the scraping component 3 is arranged on one side of the stirring component 2, and the scraping component 3 is used to clean the inner cavity wall of the heating component 1; and a touch all-in-one machine 4, the touch all-in-one machine 4 is arranged on one side surface of the heating component 1;
[0025] When the corn juice needs to be gelatinized, the heating component 1 is first placed in a preset position, and then the stirring component 2 is fixedly connected to the inner cavity of the heating component 1, so that the heating component 1 can provide support for the stirring component 2, and then the staff can add the corn juice that needs to be gelatinized to the heating component 1, and then the heating component 1 and the stirring component 2 are controlled by the touch all-in-one machine 4, so that the heating component 1 can heat the corn juice in the inner cavity, and then the stirring component 2 can stir the corn juice in the inner cavity of the heating component 1, so that the corn juice can be evenly mixed and the corn juice reaches a gelatinized state. Then, the temperature of the inner cavity can be monitored by the heating component 1, and the data can be transmitted to the touch all-in-one machine 4, which is convenient for the staff to view and adjust the temperature. Since a plurality of scraping components 3 are fixedly connected to one side of the stirring component 2, the stirring component 2 can rotate while driving the scraping component 3 to rotate, so that the scraping component 3 can scrape the corn juice on the inner cavity wall of the heating component 1, so as to prevent the corn juice from adhering to the inner cavity wall of the heating component 1.
[0026] See Figure 1 、 Figure 2 The heating assembly 1 includes a gelatinization tank 11, a feed pipe 12 is provided on one side of the top surface of the gelatinization tank 11, a discharge pipe 13 is provided at the center of the bottom surface of the gelatinization tank 11, and a control valve 14 is provided on the outside of the discharge pipe 13; a mounting groove is provided on the top surface of the gelatinization tank 11, an electric heating plate 15 is provided in the inner cavity of the mounting groove, a temperature sensor 17 is provided on one side of the inner cavity of the gelatinization tank 11, a heat insulation plate 16 is provided on one side of the electric heating plate 15, and one side of the heat insulation plate 16 is connected to the inner cavity of the mounting groove;
[0027] The gelatinization tank 11 in the heating component 1 can be placed in a preset position and provide an installation basis for the feed pipe 12. Since the discharge pipe 13 is connected to the center of the bottom surface of the gelatinization tank 11, and the control valve 14 is connected in series to the outside of the discharge pipe 13, the control valve 14 can control the opening and closing of the discharge pipe 13, thereby facilitating the discharge of corn juice, so as to improve convenience. Since a mounting groove is provided on the top surface of the gelatinization tank 11, and an electric heating plate 15 is fixedly connected to the inner cavity of the mounting groove, the electric heating plate 15 can heat the inner cavity of the gelatinization tank 11, thereby enabling the electric heating plate 15 to heat the inner cavity of the gelatinization tank 11. 15 is used to heat the corn juice so that it can be gelatinized. Since the electric heating plate 15 is fixedly connected to a heat insulation plate 16 on one side, and the heat insulation plate 16 is connected to the inner cavity of the mounting groove on one side, the heat insulation plate 16 can resist the temperature and prevent the temperature from being lost, so that it is convenient for the staff to control the temperature. Since the temperature sensor 17 is fixedly connected to one side of the top surface of the inner cavity of the gelatinization tank 11, the temperature sensor 17 can monitor the temperature of the inner cavity of the gelatinization tank 11, so that it is convenient for the staff to check the temperature and make adjustments.
[0028] See Figure 1 、 Figure 3 The stirring assembly 2 includes a servo motor 21, which is arranged in the center of the top surface of the gelatinization tank 11. An output shaft 22 is provided at the output end of the servo motor 21, and a shaft sleeve 23 is provided on the output shaft 22. A plurality of shaft sleeves 23 are provided, and the plurality of shaft sleeves 23 are distributed in a linear array. Each shaft sleeve 23 is provided with a paddle 24, and a plurality of paddles 24 are provided, and the plurality of paddles 24 are distributed in a circular array. A mounting groove 25 is provided on one side of each paddle 24 away from the output shaft 22, and a scraping assembly 3 is provided in the inner cavity of each mounting groove 25. Special-shaped slots 26 are provided on both side walls of the inner cavity of each mounting groove 25, and the inner cavity of the special-shaped slot 26 is connected to the scraping assembly 3;
[0029] The servo motor 21 in the stirring assembly 2 can be fixedly connected to the center of the top surface of the gelatinization tank 11 and provide a mounting base for the output shaft 22. Since three sleeves 23 are sleeved on the output shaft 22, and each sleeve 23 is fixedly connected to a plurality of paddles 24, the output end of the servo motor 21 can drive the output shaft 22 to rotate, and then the output shaft 22 can drive the sleeve 23 to rotate, so that the sleeve 23 can drive the paddle 24 to rotate, and then the paddle 24 can stir the corn juice. , so that the corn juice can be heated evenly, since a mounting groove 25 is provided on one side of each blade 24 away from the output shaft 22, and the inner cavity of each mounting groove 25 is fixedly connected to the scraping assembly 3, and at the same time, special-shaped slots 26 are provided on both side walls of the inner cavity of each mounting groove 25, and the inner cavity of the special-shaped slot 26 is connected to the scraping assembly 3, so that the mounting groove 25 and the special-shaped slot 26 can install the scraping assembly 3, thereby improving the stability of the scraping assembly 3, so that the scraping assembly 3 can be conveniently processed on the inner cavity of the gelatinization tank 11.
[0030] See Figure 1 、 Figure 4 The scraping assembly 3 includes a scraper 31, which is arranged in the inner cavity of the mounting groove 25. A special-shaped plug 32 is provided at the center of the two side surfaces of the scraper 31. The bottom end of the special-shaped plug 32 is connected to the inner cavity of the special-shaped slot 26. A limiting block 33 is provided on the top surface of the scraper 31, and a limiting groove 34 is provided on the top surface of the scraper 31.
[0031] The scraper 31 in the scraping assembly 3 can be fixedly connected to the inner cavity of the mounting groove 25, and can also provide a mounting base for the special-shaped plug-in block 32. Since the bottom end of the special-shaped plug-in block 32 is connected to the inner cavity of the special-shaped slot 26, the paddle 24 can drive the scraper 31 to rotate, thereby improving the stability of the scraper 31, so as to prevent the scraper 31 from being lost during the rotation process. Since the top surface of the scraper 31 is fixedly connected to the limiting block 33, and the limiting groove 34 is provided on the top surface of the scraper 31, the limiting block 33 can be inserted into the inner cavity of the limiting groove 34 at the bottom of the other scraper 31, thereby improving the strength of the two scrapers 31, so as to improve the stability of the scraper 31.
[0032] During operation, when the corn juice needs to be gelatinized, the heating component 1 is first placed in a preset position, and then the stirring component 2 is fixedly connected to the inner cavity of the heating component 1, so that the heating component 1 can provide support for the stirring component 2, and then the staff can add the corn juice that needs to be gelatinized to the heating component 1, and then the heating component 1 and the stirring component 2 are controlled by the touch all-in-one machine 4, so that the heating component 1 can heat the corn juice in the inner cavity, and then the stirring component 2 can stir the corn juice in the inner cavity of the heating component 1, so that the corn juice can be evenly mixed and the corn juice reaches a gelatinized state. Then, the temperature of the inner cavity can be monitored by the heating component 1, and the data can be transmitted to the touch all-in-one machine 4, which is convenient for the staff to view and adjust the temperature. Since a plurality of scraping components 3 are fixedly connected to one side of the stirring component 2, the stirring component 2 can rotate while driving the scraping component 3 to rotate, so that the scraping component 3 can scrape the corn juice on the inner cavity wall of the heating component 1, so as to prevent the corn juice from adhering to the inner cavity wall of the heating component 1.
[0033] The gelatinization tank 11 in the heating component 1 can be placed in a preset position and provide an installation basis for the feed pipe 12. Since the discharge pipe 13 is connected to the center of the bottom surface of the gelatinization tank 11, and the control valve 14 is connected in series to the outside of the discharge pipe 13, the control valve 14 can control the opening and closing of the discharge pipe 13, thereby facilitating the discharge of corn juice, so as to improve convenience. Since a mounting groove is provided on the top surface of the gelatinization tank 11, and an electric heating plate 15 is fixedly connected to the inner cavity of the mounting groove, the electric heating plate 15 can heat the inner cavity of the gelatinization tank 11, thereby enabling the electric heating plate 15 to heat the inner cavity of the gelatinization tank 11. 15 is used to heat the corn juice so that it can be gelatinized. Since the electric heating plate 15 is fixedly connected to a heat insulation plate 16 on one side, and the heat insulation plate 16 is connected to the inner cavity of the mounting groove on one side, the heat insulation plate 16 can resist the temperature and prevent the temperature from being lost, so that it is convenient for the staff to control the temperature. Since the temperature sensor 17 is fixedly connected to one side of the top surface of the inner cavity of the gelatinization tank 11, the temperature sensor 17 can monitor the temperature of the inner cavity of the gelatinization tank 11, so that it is convenient for the staff to check the temperature and make adjustments.
[0034] The servo motor 21 in the stirring assembly 2 can be fixedly connected to the center of the top surface of the gelatinization tank 11 and provide a mounting base for the output shaft 22. Since three sleeves 23 are sleeved on the output shaft 22, and each sleeve 23 is fixedly connected to a plurality of paddles 24, the output end of the servo motor 21 can drive the output shaft 22 to rotate, and then the output shaft 22 can drive the sleeve 23 to rotate, so that the sleeve 23 can drive the paddle 24 to rotate, and then the paddle 24 can stir the corn juice. , so that the corn juice can be heated evenly, since a mounting groove 25 is provided on one side of each blade 24 away from the output shaft 22, and the inner cavity of each mounting groove 25 is fixedly connected to the scraping assembly 3, and at the same time, special-shaped slots 26 are provided on both side walls of the inner cavity of each mounting groove 25, and the inner cavity of the special-shaped slot 26 is connected to the scraping assembly 3, so that the mounting groove 25 and the special-shaped slot 26 can install the scraping assembly 3, thereby improving the stability of the scraping assembly 3, so that the scraping assembly 3 can be conveniently processed on the inner cavity of the gelatinization tank 11.
[0035] The scraper 31 in the scraping assembly 3 can be fixedly connected to the inner cavity of the mounting groove 25, and can also provide a mounting base for the special-shaped plug-in block 32. Since the bottom end of the special-shaped plug-in block 32 is connected to the inner cavity of the special-shaped slot 26, the paddle 24 can drive the scraper 31 to rotate, thereby improving the stability of the scraper 31, so as to prevent the scraper 31 from being lost during the rotation process. Since the top surface of the scraper 31 is fixedly connected to the limiting block 33, and the limiting groove 34 is provided on the top surface of the scraper 31, the limiting block 33 can be inserted into the inner cavity of the limiting groove 34 at the bottom of the other scraper 31, thereby improving the strength of the two scrapers 31, so as to improve the stability of the scraper 31.
[0036] In summary, the device can not only gelatinize the corn juice, but also clean the corn juice adhered to the inner wall of the gelatinization tank, thereby making it convenient for the staff to clean up and thus improving work efficiency.
[0037] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. A gelatinization tank for a corn juice beverage production line, characterized by: include: A heating component (1), wherein the heating component (1) is used to heat the corn juice; A stirring component (2), the stirring component (2) being arranged in the inner cavity of the heating component (1), and the stirring component (2) being used to stir the corn juice in the inner cavity of the heating component (1); A scraping assembly (3), wherein a plurality of the scraping assemblies (3) are provided, and the plurality of the scraping assemblies (3) are distributed in a linear array, and the scraping assembly (3) is provided on one side of the stirring assembly (2), and the scraping assembly (3) is used to clean the inner cavity wall of the heating assembly (1); as well as A touch all-in-one machine (4), the touch all-in-one machine (4) being arranged on a side surface of the heating component (1); The heating assembly (1) comprises a gelatinization tank (11), a feeding pipe (12) is provided on one side of the top surface of the gelatinization tank (11), a discharge pipe (13) is provided at a central position of the bottom surface of the gelatinization tank (11), and a control valve (14) is provided on the outside of the discharge pipe (13); a mounting groove is provided on the top surface of the gelatinization tank (11), an electric heating plate (15) is provided in the inner cavity of the mounting groove, and a temperature sensor (17) is provided on one side of the inner cavity top surface of the gelatinization tank (11); The stirring assembly (2) comprises a servo motor (21), the servo motor (21) is arranged at a central position on the top surface of the gelatinization tank (11), an output shaft (22) is provided at the output end of the servo motor (21), a shaft sleeve (23) is provided on the output shaft (22), a plurality of shaft sleeves (23) are provided, and the plurality of shaft sleeves (23) are distributed in a linear array, each shaft sleeve (23) is provided with a paddle (24), a plurality of paddles (24) are provided, and the plurality of paddles (24) are distributed in a circumferential array, a mounting groove (25) is provided on one side of each paddle (24) away from the output shaft (22), and a scraping assembly (3) is provided in the inner cavity of each mounting groove (25); Both side walls of the inner cavity of each mounting groove (25) are provided with special-shaped slots (26), and the inner cavity of the special-shaped slots (26) is connected to the scraping assembly (3); The scraping assembly (3) comprises a scraper (31), the scraper (31) being arranged in the inner cavity of the mounting slot (25), and a special-shaped plug-in block (32) being arranged at the center of both sides of the scraper (31), and the bottom end of the special-shaped plug-in block (32) being connected to the inner cavity of the special-shaped slot (26); A limiting block (33) is provided on the top surface of the scraper (31), and a limiting groove (34) is provided on the top surface of the scraper (31).
2. The gelatinization tank for a corn juice beverage production line according to claim 1, characterized in that: A heat insulation plate (16) is provided on one side of the electric heating plate (15), and one side of the heat insulation plate (16) is connected to the inner cavity of the installation groove.