Condensation distillation system and reaction kettle using same

Through the combined design of the first condensation tower and the second condensation tower, the problem of inefficiency of the existing distillation equipment is solved, and efficient volatile gas recovery and space utilization are optimized.

CN223184090UActive Publication Date: 2025-08-05广东新辉化学有限公司
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Patent Information

Application Number
CN202421675949.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-08-05
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing distillation and recycling operations are inefficient and the equipment space demand is too large, making it difficult to efficiently recover volatile gases.

Method used

Using a combination design of the first condensing tower and the second condensing tower, the first condensing tower extends along the height of the kettle body and overlaps with the kettle body. The second condensing tower surrounds the kettle body, reduces the space requirement through overlapping in multiple directions, and condenses volatile gas through the inner wall. The condensed liquid solvent automatically reflows into the kettle body.

Benefits of technology

It improves the efficiency of condensation operation, reduces the overall stretch area of the equipment, and realizes efficient volatile gas recovery and space utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a condensation distillation system and a reaction kettle, the condensation distillation system comprises a kettle body, a first condensing tower and a second condensing tower, and the kettle body is provided with a stirring device; the first condensing tower is arranged at the side part of the kettle body and is connected with the kettle body; the first condensing tower extends along the height direction of the kettle body and is overlapped with the kettle body; the second condensing tower is connected with the first condensing tower, is communicated with the upper part of the first condensing tower, is an arc-shaped bent pipe and is distributed around the kettle body, and one end, far away from the first condensing tower, of the second condensing tower is connected with a waste gas discharge pipe. The first condensing tower extends in the height direction of the kettle body and is overlapped with the kettle body, and the second condensing tower surrounds the kettle body, so that the first condensing tower and the second condensing tower are close to the kettle body in spatial positions and are overlapped in multiple directions relative to the kettle body; therefore, the extension amount of the first condensing tower and the second condensing tower relative to the kettle body can be effectively reduced, and the purpose of reducing the space requirement is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of chemistry, in particular to a condensation and distillation system and a reaction kettle using the same. Background Art

[0002] As we all know, reactors are commonly used in the chemical industry to control parameters such as temperature, pressure, and mechanical properties during the reaction of various solvents. During the reaction, various solvents evaporate rapidly, generating a series of volatile gases, necessitating the recovery of these volatile solvent gases. Currently, distillation is the common method for treating and recovering these gases. However, current distillation recovery operations often suffer from low efficiency and excessive space requirements for distillation equipment. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a condensation distillation system that can efficiently perform distillation operations and reduce space requirements.

[0004] The utility model also provides a reaction kettle with the condensation and distillation system.

[0005] According to the first aspect of the present invention, the condensation distillation system includes: a kettle body, a first condensation tower and a second condensation tower, the kettle body is provided with a stirring device; the first condensation tower is installed on the side of the kettle body and connected to the kettle body, the first condensation tower has a first connection part and a second connection part, the first connection part and the second connection part are located at different height positions and are both connected to the kettle body; the first condensation tower extends along the height direction of the kettle body and overlaps with the kettle body; the second condensation tower is connected to the first condensation tower and is connected to its upper part, the second condensation tower is an arc-shaped bend pipe and is distributed around the kettle body, and the end of the second condensation tower away from the first condensation tower is connected to the exhaust gas discharge pipe.

[0006] The condensation and distillation system according to the embodiment of the present invention has at least the following beneficial effects: when various solvents react in the kettle, volatile gases will be generated. The volatile gases will enter the first condensation tower through the first connection part and contact the inner wall of the first condensation tower to condense. The condensed liquid solvent will flow to the second connection part below under the action of its own weight and flow back into the kettle through the second connection part. Among them, the second condensation tower will be able to receive part of the volatile gas that has not come into contact with the inner wall of the first condensation tower, and condense the gas through the inner wall of the second condensation tower. The condensed liquid container will flow from the second condensation tower back to the first condensation tower. Therefore, the first condensation tower will cooperate with the second condensation tower to perform the condensation operation synchronously, thereby effectively increasing the operating efficiency of the condensation operation.

[0007] Since the first condensation tower extends in the height direction of the kettle body and overlaps with the kettle body, and the second condensation tower surrounds the kettle body, the first condensation tower and the second condensation tower will be close to the kettle body in spatial position and overlap with the kettle body in multiple directions, thereby effectively reducing the outward extension of the first condensation tower and the second condensation tower relative to the kettle body, thereby reducing the overall extension area and correspondingly achieving the purpose of reducing space requirements.

[0008] According to some embodiments of the present invention, the second condensation tower gradually bends and extends upward in a direction away from the first condensation tower.

[0009] According to some embodiments of the present invention, the second condensation tower spirally extends toward the top of the kettle body, and the exhaust gas exhaust pipe is connected to the top of the second condensation tower.

[0010] According to some embodiments of the present invention, the exhaust gas discharge pipe is tilted in a direction away from the kettle body.

[0011] According to some embodiments of the present invention, the exhaust gas exhaust pipe extends from the end of the second condensation tower toward the upper side thereof, and the pipe mouth of the exhaust gas exhaust pipe faces upward.

[0012] According to some embodiments of the present invention, a first connecting pipe and a second connecting pipe are arranged between the first condensation tower and the second condensation tower, the first condensation tower and the second condensation tower are connected to each other through the first connecting pipe, and the second connecting pipe is connected to the bottom end of the second condensation tower and connected to the outside of the second condensation tower.

[0013] According to some embodiments of the present invention, the first connecting tube has a bent section in the middle, and both ends of the first connecting tube have turning parts between them and the bent section.

[0014] According to some embodiments of the present invention, the first connecting pipe and the second connecting pipe are both connected to the same end of the second condensation tower, wherein the first connecting pipe is located above the second connecting pipe.

[0015] According to some embodiments of the present invention, a temperature-isolating section is provided at the bottom of the first condensation tower, and the temperature-isolating section is provided with a discharge port.

[0016] The reactor according to the second embodiment of the present invention includes the condensation and distillation system according to the first embodiment of the present invention.

[0017] The reactor according to the embodiment of the present invention has at least the following beneficial effects: when various solvents react in the reactor body, volatile gases will be generated. The volatile gases will enter the first condensation tower through the first connection part and contact the inner wall of the first condensation tower to condense. The condensed liquid solvent will flow to the second connection part below under the action of its own weight and flow back into the reactor body through the second connection part. Among them, the second condensation tower will be able to receive some of the volatile gases that have not come into contact with the inner wall of the first condensation tower, and condense the gas through the inner wall of the second condensation tower. The condensed liquid container will flow from the second condensation tower back to the first condensation tower. Therefore, the first condensation tower will cooperate with the second condensation tower to perform the condensation operation synchronously, thereby effectively increasing the operating efficiency of the condensation operation.

[0018] Since the first condensation tower extends in the height direction of the kettle body and overlaps with the kettle body, and the second condensation tower surrounds the kettle body, the first condensation tower and the second condensation tower will be close to the kettle body in spatial position and overlap with the kettle body in multiple directions, thereby effectively reducing the outward extension of the first condensation tower and the second condensation tower relative to the kettle body, thereby reducing the overall extension area and correspondingly achieving the purpose of reducing space requirements.

[0019] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0021] Figure 1 A schematic diagram of a condensation and distillation system according to an embodiment of the present invention;

[0022] Figure 2 for Figure 1 A schematic diagram of the back of the condensation distillation system is shown;

[0023] Figure 3 for Figure 2 An enlarged schematic diagram of point A is shown.

[0024] Reference numerals: kettle 100; liquid inlet 130; liquid outlet 170; first condensing tower 510; insulation section 512; discharge port 514; second connecting portion 518; first connecting portion 519; second condensing tower 520; exhaust gas discharge pipe 525; first connecting pipe 540; bending section 545; second connecting pipe 570; stirring device 800; DETAILED DESCRIPTION

[0025] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0026] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0027] In the description of this utility model, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0028] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0029] Reference Figure 1A condensation distillation system includes: a kettle 100, a first condensation tower 510, and a second condensation tower 520. The kettle 100 is provided with a stirring device 800. The first condensation tower 510 is mounted on the side of the kettle 100 and connected to the kettle 100. The first condensation tower 510 has a first connection portion 519 and a second connection portion 518, which are located at different heights and both communicate with the kettle 100. The first condensation tower 510 extends along the height direction of the kettle 100 and overlaps with the kettle 100. The second condensation tower 520 is connected to the first condensation tower 510 and communicates with its upper portion. The second condensation tower 520 is an arc-shaped curved pipe and is arranged around the kettle 100. The end of the second condensation tower 520 away from the first condensation tower 510 is connected to an exhaust gas exhaust pipe 525. When various solvents react in the kettle 100, volatile gases will be generated. The volatile gas will enter the first condensation tower 510 through the first connection portion 519 and contact the inner wall of the first condensation tower 510, thereby condensing. The condensed liquid solvent will flow to the second connection portion 518 below under the action of its own weight, and then flow back into the kettle body 100 from the second connection portion 518. Among them, the second condensation tower 520 will receive some of the volatile gas that has not contacted the inner wall of the first condensation tower 510 and condense this gas through the inner wall of the second condensation tower 520. The condensed liquid solvent will flow from the second condensation tower 520 back into the first condensation tower 510. Therefore, the first condensation tower 510 and the second condensation tower 520 will cooperate together to perform the condensation operation synchronously, thereby effectively increasing the efficiency of the condensation operation. Since the first condensation tower 510 extends in the height direction of the kettle body 100 and overlaps with the kettle body 100, and the second condensation tower 520 surrounds the kettle body 100, the first condensation tower 510 and the second condensation tower 520 will be close to the kettle body 100 in terms of spatial position and overlap with the kettle body 100 in multiple directions, thereby effectively reducing the outward extension of the first condensation tower 510 and the second condensation tower 520 relative to the kettle body 100, thereby achieving the reduction of the overall extension area and correspondingly achieving the purpose of reducing space requirements.

[0030] Specifically, the stirring device 800 includes a motor and a connected stirring paddle. The motor is located outside the kettle body 100, and the stirring paddle extends into the kettle body 100 and rotates and stirs the kettle body 100. Of course, the stirring device 800 can also be composed of other components, such as a screw, whose threaded blades provide stirring. The specific implementation method can be adjusted accordingly according to actual needs and is not limited here.

[0031] In certain embodiments, reference Figure 2The second condensation tower 520 gradually bends and extends upward in a direction away from the first condensation tower 510. Since the second condensation tower 520 extends upward, the volatile gas condenses into a liquid solvent after contacting the inner wall of the second condensation tower 520, and the liquid solvent flows back to the bottom of the second condensation tower 520 under the action of its own weight. Therefore, the liquid solvent can be automatically refluxed, thereby smoothly achieving the purpose of solvent recovery.

[0032] It is conceivable that the second condensation tower 520 can also be arranged horizontally around the kettle body 100, and achieve the reflux effect of the solvent through negative pressure adsorption and other methods. The specific implementation method can be adjusted accordingly according to actual needs and is not limited here.

[0033] In certain embodiments, reference Figure 2 The second condensation tower 520 spirally extends toward the top of the kettle body 100, with the exhaust gas exhaust pipe 525 connected to the top of the second condensation tower 520. This spiral extension maximizes the length of the second condensation pipe, thereby increasing the flow path of the volatile gases and thereby increasing the amount of volatile gas condensed. The extension direction of the second condensation tower 520 allows the exhaust gas exhaust pipe 525 to be elevated as much as possible relative to the first condensation tower 510, thereby effectively ensuring that the volatile gases are condensed as much as possible within the second condensation tower 520 and increasing the amount of volatile gas recovered.

[0034] In certain embodiments, reference Figure 2 The exhaust gas discharge pipe 525 is tilted in a direction away from the kettle body 100. The tilt of the exhaust gas discharge pipe 525 allows the gas to be ejected from the exhaust gas discharge pipe 525 in a direction away from the kettle body 100, thereby minimizing the impact of the exhaust gas on the kettle body 100 when the connection between the exhaust gas discharge pipe 525 and other pipelines is damaged.

[0035] In certain embodiments, reference Figure 2 The exhaust gas exhaust pipe 525 extends upward from the end of the second condensation tower 520, with the outlet of the exhaust gas exhaust pipe 525 facing upward. The upward-facing exhaust gas exhaust pipe can guide the volatile gas to be ejected above the second condensation tower 520, thereby effectively increasing the height difference between the volatile gas and the second condensation tower 520, thereby smoothly separating the condensed liquid solvent and the volatile gas by the solvent's own weight.

[0036] In certain embodiments, referring to the figures, a first connecting pipe 540 and a second connecting pipe 570 are disposed between the first condensation tower 510 and the second condensation tower 520. The first condensation tower 510 and the second condensation tower 520 are interconnected via the first connecting pipe 540. The second connecting pipe 570 is connected to the bottom end of the second condensation tower 520 and communicates with the exterior of the second condensation tower 520. Volatile gases within the first condensation tower 510 can enter the second condensation tower 520 through the first connecting pipe 540, thereby allowing the first condensation tower 510 and the second condensation tower 520 to condense the volatile gases simultaneously, thereby increasing the condensation efficiency of the volatile gases. After the volatile gases within the second condensation tower 520 are condensed into a liquid solvent, the liquid solvent will flow to the bottom of the second condensation tower 520 under the action of its own weight. Since the first connecting pipe 540 is located at the upper half of the end of the second condensation tower 520, and the second connecting pipe 570 is connected to the lower half of the end of the second condensation tower 520, the volatile gas entering the second condensation tower 520 and the liquid solvent leaving the second condensation tower 520 will be automatically distinguished, thereby avoiding mutual influence and turbulence problems between the two.

[0037] In certain embodiments, reference Figure 3 The first connecting pipe 540 has a bend section 545 in the middle, and both ends of the first connecting pipe 540 have turning points between the bend section 545 and the first connecting pipe 540. The bend section 545 not only effectively increases the flow path of the volatile gas between the first condensation tower 510 and the second condensation tower 520, but also creates collision points for the volatile gas through multiple turning points. The longer flow path and more collision points effectively increase the condensation effect of the volatile gas, thereby improving the condensation efficiency of the volatile gas.

[0038] Specifically, the middle portion of the first connecting tube 540 is bent three times, each time by 90 degrees. Of course, the first connecting tube 540 can also be bent more times. The specific implementation method can be adjusted accordingly according to actual needs and is not limited here.

[0039] In certain embodiments, reference Figure 3 The first connecting pipe 540 and the second connecting pipe 570 are both connected to the same end of the second condensing tower 520, wherein the first connecting pipe 540 is located above the second connecting pipe 570. The positional relationship between the first connecting pipe 540 and the second connecting pipe 570 allows the volatile gas at the first connecting pipe 540 and the liquid solvent at the second connecting pipe 570 to have a divided flow area due to different dead weights, thereby avoiding mutual interference and turbulence between the two, thereby ensuring the smooth progress of the overall condensation operation.

[0040] In certain embodiments, reference Figure 2The bottom of the first condensation tower 510 is provided with a temperature-isolating section 512, and the temperature-isolating section 512 is provided with a discharge port 514. When the contents of the first condensation tower 510 are condensed, in addition to producing fluid, solid powder may also be produced. The solid powder will fall to the bottom of the first condensation tower 510 under the action of its own weight and be discharged from the discharge port 514. The temperature-isolating section 512 can prevent the temperature inside the first condensation tower 510 from affecting its exterior, thereby effectively avoiding the problem of workers being injured due to high temperature when receiving materials at the discharge port 514.

[0041] A second aspect of the present invention provides an embodiment of a reactor, comprising the above-mentioned condensation and distillation system. When various solvents react within the reactor body 100, volatile gases are generated. The volatile gases enter the first condensation tower 510 through the first connection portion 519 and contact the inner wall of the first condensation tower 510, thereby condensing. The condensed liquid solvent will flow to the second connection portion 518 below under the action of its own weight and flow back into the reactor body 100 from the second connection portion 518. Among them, the second condensation tower 520 will receive some of the volatile gases that have not contacted the inner wall of the first condensation tower 510 and condense the gases through the inner wall of the second condensation tower 520. The condensed liquid container will flow from the second condensation tower 520 back into the first condensation tower 510. Therefore, the first condensation tower 510 will cooperate with the second condensation tower 520 to perform the condensation operation simultaneously, thereby effectively increasing the efficiency of the condensation operation. Since the first condensation tower 510 extends in the height direction of the kettle body 100 and overlaps with the kettle body 100, and the second condensation tower 520 surrounds the kettle body 100, the first condensation tower 510 and the second condensation tower 520 will be close to the kettle body 100 in terms of spatial position and overlap with the kettle body 100 in multiple directions, thereby effectively reducing the outward extension of the first condensation tower 510 and the second condensation tower 520 relative to the kettle body 100, thereby achieving the reduction of the overall extension area and correspondingly achieving the purpose of reducing space requirements.

[0042] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0043] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A condensation distillation system, characterized in that: include: A kettle body (100), wherein the kettle body (100) is provided with a stirring device (800); a first condensation tower (510) installed on the side of the kettle (100) and connected to the kettle (100); the first condensation tower (510) has a first connection portion (519) and a second connection portion (518); the first connection portion (519) and the second connection portion (518) are located at different heights and are both connected to the kettle (100); the first condensation tower (510) extends along the height direction of the kettle (100) and overlaps with the kettle (100); The second condensation tower (520) is connected to the first condensation tower (510) and communicated with the upper part thereof. The second condensation tower (520) is an arc-shaped curved pipe and is distributed around the kettle body (100). The end of the second condensation tower (520) away from the first condensation tower (510) is connected to an exhaust gas discharge pipe (525).

2. The condensation distillation system according to claim 1, characterized in that: The second condensation tower (520) is gradually bent and extended upward in a direction away from the first condensation tower (510).

3. The condensation distillation system according to claim 2, characterized in that: The second condensation tower (520) spirally extends toward the top of the kettle body (100), and the exhaust gas discharge pipe (525) is connected to the top of the second condensation tower (520).

4. The condensation distillation system according to claim 3, characterized in that: The waste gas discharge pipe (525) is tilted in a direction away from the kettle body (100).

5. The condensation distillation system according to claim 4, characterized in that: The exhaust gas discharge pipe (525) extends upward from the end of the second condensation tower (520), and the pipe mouth of the exhaust gas discharge pipe (525) faces upward.

6. The condensation distillation system according to claim 1, wherein: A first connecting pipe (540) and a second connecting pipe (570) are provided between the first condensation tower (510) and the second condensation tower (520), and the first condensation tower (510) and the second condensation tower (520) are connected to each other through the first connecting pipe (540), and the second connecting pipe (570) is connected to the bottom end of the second condensation tower (520) and is connected to the outside of the second condensation tower (520).

7. The condensation distillation system according to claim 6, characterized in that: The first connecting tube (540) has a bent section (545) in the middle, and both ends of the first connecting tube (540) have turning points between them and the bent section (545).

8. The condensation distillation system according to claim 6, wherein: The first connecting pipe (540) and the second connecting pipe (570) are both connected to the same end of the second condensation tower (520), wherein the first connecting pipe (540) is located above the second connecting pipe (570).

9. The condensation distillation system according to claim 1, wherein: The bottom of the first condensation tower (510) is provided with a temperature-isolating section (512), and the temperature-isolating section (512) is provided with a discharge port (514).

10. A reactor, characterized in that: A condensation distillation system comprising the condensation distillation system according to any one of claims 1 to 9.