Chiral fat dissolving and decoloring device

Abstract

The utility model belongs to the technical field of chiral fat discoloring, and particularly relates to a chiral fat dissolving and discoloring device which comprises a tank body, a motor is fixedly installed in the center of the top of the tank body, a stirring shaft is arranged in the tank body, a rotating shaft of the motor is fixedly connected with the upper end of the stirring shaft, a pressure relief pipe is arranged on the other side of the motor and fixedly connected to the top of the tank body, a treatment box is fixedly installed on one side of the tank body, and the other end of the pressure relief pipe is fixedly connected to the top of the treatment box. A pressure relief pipe is arranged in the treatment box and penetrates through the treatment box to extend to the inner bottom of the treatment box, a rotating shaft is arranged above the treatment box and rotatably mounted in the pressure relief pipe, a sealing disc is fixedly mounted on the part, located in the pressure relief pipe, of the rotating shaft, the other end of the rotating shaft penetrates through the pressure relief pipe and is fixedly provided with a gear, and an exhaust pipe is fixedly connected to one side of the top of the treatment box. By arranging the pressure relief pipe and the treatment box, the pressure is automatically released when the pressure in the tank body is too high, and equipment damage or safety accidents caused by pressure accumulation are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of chiral lipid decolorization, and specifically relates to a chiral lipid dissolution and decolorization device. Background Technique

[0002] Chiral lipid is a chiral compound with two enantiomers, namely left-handed and right-handed. Chiral separation technology has important applications in the field of chiral lipids, which can help extract, separate and purify the chiral components therein.

[0003] The working principle of the chiral lipid dissolution and decolorization device includes: the dissolution process realizes the full dissolution of chiral lipid by selecting a suitable solvent, mixing and stirring, and temperature control; the decolorization process removes pigments and impurities in the chiral lipid by methods such as adsorption decolorization or chemical decolorization; finally, a high-purity chiral lipid product is obtained through steps such as filtration, drying and purification.

[0004] When the existing dissolution and decolorization device decolorizes chiral lipid, it is necessary to heat the materials in the container. During the heating process, waste gas may be generated, resulting in an increase in the pressure in the container. Excessive container pressure may trigger the risk of explosion or container rupture, posing a serious threat to the safety of operators and equipment. Therefore, a chiral lipid dissolution and decolorization device is proposed for the above problems. Content of the Utility Model

[0005] In order to make up for the deficiencies of the existing technology, when the existing dissolution and decolorization device decolorizes chiral lipid, it is necessary to heat the materials in the container. During the heating process, waste gas may be generated, resulting in an increase in the pressure in the container. Excessive container pressure may trigger the risk of explosion or container rupture, posing a serious threat to the safety of operators and equipment. The utility model proposes a chiral lipid dissolution and decolorization device.

[0006] The technical solution adopted by the present utility model to solve its technical problems is as follows: A chiral lipid dissolving and decolorizing device described in the present utility model includes a tank body; a motor is fixedly installed in the center of the top of the tank body, a feed pipe and a storage tank are respectively arranged on both sides of the motor, one end of the feed pipe is fixedly connected to the top of the tank body, and a flow valve is arranged inside. A stirring shaft is arranged inside the tank body, the upper end of the stirring shaft is rotatably installed on the top of the tank body through a bearing, the rotating shaft of the motor is fixedly connected to the upper end of the stirring shaft, a pressure relief pipe is fixedly connected to the top of the tank body on the other side of the motor, a treatment box is fixedly installed on one side of the tank body, the other end of the pressure relief pipe is fixedly connected to the top of the treatment box and extends through the treatment box to its inner bottom. A rotating shaft is arranged above the treatment box and rotatably installed in the pressure relief pipe. A sealing disk is fixedly installed on the part of the rotating shaft located inside the pressure relief pipe, the other end of the rotating shaft penetrates through the pressure relief pipe and is fixedly installed with a gear. One side of the top of the treatment box is fixedly connected with an exhaust pipe, a drain pipe is fixedly installed at the bottom of the tank body, a solenoid valve is arranged inside the drain pipe, the lower end of the drain pipe is fixedly connected with a filter box, and a discharge pipe is fixedly connected to the bottom of the filter box. By setting the pressure relief pipe and the treatment box, the pressure is automatically released when the pressure in the tank body is too high, avoiding equipment damage or safety accidents caused by pressure accumulation.

[0007] Preferably, the bottom of the storage tank is fixedly connected to the tank body, and a control valve is arranged inside the lower end of the storage tank. By setting the storage tank and the control valve, not only the operation convenience is improved, but also the decolorization process can be segmented and controlled, realizing the effective management of raw materials and products.

[0008] Preferably, a cavity is arranged inside the circumference of the tank body. A drain pipe is fixedly connected to one side of the upper end of the tank body, and a water inlet pipe is fixedly connected to the other side of the lower end. Both the drain pipe and the water inlet pipe are communicated with the cavity. An electric water heater is arranged below the treatment box. A water pump is fixedly installed on one side of the lower end of the electric water heater. The water inlet end of the water pump is fixedly connected to one side of the lower end of the electric water heater, and the water outlet end is fixedly connected to the other end of the water inlet pipe. The other end of the drain pipe is fixedly connected to one side of the upper part of the electric water heater. By connecting the electric water heater with the water pump and the tank body system, the circulating heating and supply of hot water are realized.

[0009] Preferably, a plurality of stirring rods are fixedly installed in an array on the stirring shaft, and a scraping plate is fixedly installed at the outer end of the stirring rod. By setting the stirring rod and the scraping plate, not only the stirring efficiency is improved, but also the uniformity and thoroughness of the decolorization reaction are ensured, avoiding material waste and product quality problems.

[0010] Preferably, fixed blocks are fixedly installed on both sides of the top of the processing box. Square holes are formed in the fixed blocks. A rack is arranged below the bottom of the gear. Both ends of the rack are slidably installed in the fixed blocks. Springs are arranged between the inner sides of the fixed blocks and both ends of the rack and are sleeved on both ends of the rack. The teeth on the gear mesh with the tooth grooves on the rack. By setting the springs, buffering and reset functions are provided, ensuring that the rack can automatically return to the initial position when not affected by external forces and maintaining the sealing state of the pressure relief pipe.

[0011] Preferably, two side chutes are parallelly formed on one side of the box body of the filter box. Activated carbon layers are slidably installed in the chutes. By setting the chutes, the activated carbon layers can be conveniently installed, replaced and cleaned, reducing the maintenance cost and workload.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. When the present utility model uses a dissolution and decolorization device to decolorize chiral lipids, the water pump and the electric water heater are turned on, hot water is injected into the cavity of the tank body to heat the inside of the tank body. The temperature inside the tank body rises, the internal pressure increases, and at the same time, the substances inside the solution evaporate, and the gas flows into the pressure relief pipe, pushing the sealing disc to rotate, opening the pressure relief pipe and then entering the processing box to react with the internal processing liquid to remove the harmful substances in the body, and then discharged through the exhaust pipe. At this time, the sealing disc drives the rotating shaft to rotate, the rotating shaft drives the gear to rotate, the gear drives both ends of the rack to slide inside the fixed block, and at the same time compresses the spring at one end of the moving direction. Then, the control valve is opened to proportionally put the decolorizing agent in the storage tank into the tank body to decolorize the solution. The structural design realizes the function of automatically adjusting the internal pressure of the tank body, solves the problem that when the existing dissolution and decolorization device decolorizes chiral lipids, it is necessary to heat the materials in the container, and waste gas may be generated during the heating process, resulting in an increase in the pressure inside the container. The too high pressure of the container may pose a risk of explosion or container rupture, posing a serious threat to the safety of operators and equipment, and improves the safety of the dissolution and decolorization device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0015] Figure 1 FIG. 1 is a schematic structural diagram of one side of the dissolution and decolorization device;

[0016] Figure 2 FIG. 2 is a schematic structural diagram of the other side of the dissolution and decolorization device;

[0017] Figure 3 It is a schematic structural diagram of an exhaust gas treatment device;

[0018] Figure 4 It is a schematic structural diagram of a reset device;

[0019] Figure 5 It is a schematic internal structural diagram of a dissolution and decolorization device.

[0020] In the figure: 1. Tank body; 2. Feed pipe; 3. Flow valve; 4. Storage tank; 5. Control valve; 6. Motor; 7. Pressure relief pipe; 8. Treatment box; 9. Exhaust pipe; 10. Rotating shaft; 11. Sealing disc; 12. Gear; 13. Fixed block; 14. Rack; 15. Spring; 16. Stirring shaft; 17. Stirring rod; 18. Scraper; 19. Drain pipe; 20. Water inlet pipe; 21. Electric water heater; 22. Water pump; 23. Liquid discharge pipe; 24. Solenoid valve; 25. Filter box; 26. Activated carbon layer; 27. Discharge pipe. Specific implementation manners

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figures 1-5As shown in the figure, a chiral lipid dissolving and decolorizing device includes a tank body 1; a motor 6 is fixedly installed in the center of the top of the tank body 1. On both sides of the motor 6, a feed pipe 2 and a storage tank 4 are respectively arranged. One end of the feed pipe 2 is fixedly connected to the top of the tank body 1, and a flow valve 3 is arranged inside. A stirring shaft 16 is arranged inside the tank body 1. The upper end of the stirring shaft 16 is rotationally installed at the top of the tank body 1 through a bearing. The rotating shaft of the motor 6 is fixedly connected to the upper end of the stirring shaft 16. On the other side of the motor 6, a pressure relief pipe 7 is fixedly connected to the top of the tank body 1. A treatment box 8 is fixedly installed on one side of the tank body 1. The other end of the pressure relief pipe 7 is fixedly connected to the top of the treatment box 8 and extends through the treatment box 8 to its inner bottom. Above the treatment box 8, a rotating shaft 10 is rotationally installed inside the pressure relief pipe 7. A sealing disk 11 is fixedly installed on the part of the rotating shaft 10 located inside the pressure relief pipe 7. The other end of the rotating shaft 10 penetrates through the pressure relief pipe 7 and a gear 12 is fixedly installed. A exhaust pipe 9 is fixedly connected to one side of the top of the treatment box 8. A drain pipe 23 is fixedly installed at the bottom of the tank body 1. A solenoid valve 24 is arranged inside the drain pipe 23. The lower end of the drain pipe 23 is fixedly connected to a filter box 25. A discharge pipe 27 is fixedly connected to the bottom of the filter box 25; During operation, when using the dissolving and decolorizing device to decolorize chiral lipids, open the flow valve 3, then inject a certain amount of solvent into the tank body 1 through the feed pipe 2, and then inject a certain proportion of chiral lipids into the tank body 1. Start the motor 6 to drive the stirring shaft 16 to rotate. The stirring shaft 16 drives the stirring rod 17 and the scraping plate 18 to rotate to mix the solvent and chiral lipids, accelerating the dissolution of chiral lipids. Open the electric water heater 21 and the water pump 22, and inject hot water into the cavity of the tank body 1 through the water inlet pipe 20 to heat the tank body 1 to accelerate the dissolution of chiral lipids. The temperature inside the tank body 1 rises, and the internal pressure increases. At the same time, the substances inside the solution evaporate, and the gas flows into the pressure relief pipe 7, pushing the sealing disk 11 to rotate, opening the pressure relief pipe 7 and then entering the treatment box 8 to react with the internal treatment liquid to remove the harmful substances in its body, and then discharged through the exhaust pipe 9. At this time, the sealing disk 11 drives the rotating shaft 10 to rotate, the rotating shaft 10 drives the gear 12 to rotate, the gear 12 drives both ends of the rack 14 to slide inside the fixed block 13, and at the same time compresses the spring 15 at one end of the moving direction. Then open the control valve 5 to put the decolorizing agent in the storage tank 4 into the tank body 1 in proportion to decolorize the solution. After decolorization, open the solenoid valve 24 to discharge the decolorized solution inside the tank body 1 into the filter box 25 through the drain pipe 23. The solution adsorbs the decolorized pigments and impurities through two layers of activated carbon layers 26 in the filter box 25 to concentrate the solution, and then collect it through the discharge pipe 27.

[0023] The bottom of the storage tank 4 is fixedly connected to the tank body 1, and a control valve 5 is arranged inside the lower end of the storage tank 4; during operation, when using the dissolution and decolorization device to decolorize chiral lipids, after the chiral lipids are stirred and dissolved, the control valve 5 is opened to put the decolorizing agent in the storage tank 4 into the tank body 1 to decolorize the chiral lipids.

[0024] A cavity is arranged inside the circumference of the tank body 1. One side of the upper end of the tank body 1 is fixedly connected with a drain pipe 19, and the other side of the lower end is fixedly connected with a water inlet pipe 20. Both the drain pipe 19 and the water inlet pipe 20 are communicated with the cavity. A water heater 21 is arranged below the treatment box 8. One side of the lower end of the water heater 21 is fixedly installed with a water pump 22. The water inlet end of the water pump 22 is fixedly connected to one side of the lower end of the water heater 21, and the water outlet end is fixedly connected to the other end of the water inlet pipe 20. The other end of the drain pipe 19 is fixedly connected to one side of the upper part of the water heater 21; during operation, when using the dissolution and decolorization device to decolorize chiral lipids, the water heater 21 is started to heat the water inside it, and then the water pump 22 is started to pump the hot water inside the water heater 21, and the hot water is injected into the cavity inside the tank body 1 through the water inlet pipe 20. The pressure inside the cavity increases, and the cold water inside it is injected into the water heater 21 through the drain pipe 19 for circulating heating. At the same time, during the flow of the hot water inside the cavity, the solution is heated through the inner wall of the tank body 1.

[0025] A plurality of stirring rods 17 are fixedly installed in an array on the stirring shaft 16, and a scraping plate 18 is fixedly installed at the outer end of the stirring rod 17; during operation, when using the dissolution and decolorization device to decolorize chiral lipids, the stirring shaft 16 rotates and simultaneously drives the stirring rods 17 and the scraping plate 18 to rotate. While the stirring rods 17 stir the solution, the scraping plate 18 cleans the inner wall of the tank body 1.

[0026] Both sides of the top of the processing box 8 are fixedly installed with fixing blocks 13. Square holes are formed in the fixing blocks 13. A rack 14 is arranged below the bottom of the gear 12. Both ends of the rack 14 are slidably installed in the fixing blocks 13. Springs 15 are arranged between the inner sides of the fixing blocks 13 and both ends of the rack 14 and are sleeved on both ends of the rack 14. The teeth on the gear 12 are meshed with the tooth grooves on the rack 14. During operation, when using the dissolution and decolorization device to decolorize chiral lipids, during the heating process of the solution for dissolution and decolorization in the tank body 1, the internal temperature of the tank body 1 increases, the internal pressure increases, and at the same time, the substances inside the solution evaporate. The gas flows into the pressure relief pipe 7, pushing the sealing disk 11 to rotate, opening the pressure relief pipe 7 and then entering the processing box 8 to react with the internal processing liquid to remove the harmful substances in the body, and then discharging through the exhaust pipe 9. At this time, the sealing disk 11 drives the rotating shaft 10 to rotate, the rotating shaft 10 drives the gear 12 to rotate, the gear 12 drives both ends of the rack 14 to slide inside the fixing block 13, and at the same time compresses the spring 15 at one end of the moving direction. While releasing the internal pressure of the tank body 1, the discharged gas is processed.

[0027] On one side of the box body of the filter box 25, two side chutes are parallelly formed. Activated carbon layers 26 are slidably installed in the chutes. During operation, when using the dissolution and decolorization device to decolorize chiral lipids, the decolorizing agent adsorbed with pigments and impurities in the decolorized chiral lipid solution is filtered inside the filter box 25 through the two activated carbon layers 26, and then the purified and concentrated solution is discharged through the discharge pipe 27.

[0028] Working principle: When using the dissolution and decolorization device to decolorize chiral lipids, open the flow valve 3, then inject a certain amount of solvent into the tank body 1 through the feed pipe 2, and then inject a certain proportion of chiral lipids into the tank body 1. Start the motor 6 to drive the stirring shaft 16 to rotate. The stirring shaft 16 drives the stirring rod 17 and the scraper 18 to rotate to mix the solvent and chiral lipids, accelerating the dissolution of chiral lipids. Open the electric water heater 21 and the water pump 22, and inject hot water into the cavity of the tank body 1 through the water inlet pipe 20 to heat the tank body 1 to accelerate the dissolution of chiral lipids. The temperature inside the tank body 1 rises, and the internal pressure increases. At the same time, the substances inside the solution evaporate, and the gas flows into the pressure relief pipe 7, pushing the sealing disc 11 to rotate, opening the pressure relief pipe 7 and then entering the treatment box 8 to react with the internal treatment liquid to remove the harmful substances in it, and then discharging through the exhaust pipe 9. At this time, the sealing disc 11 drives the rotating shaft 10 to rotate, the rotating shaft 10 drives the gear 12 to rotate, the gear 12 drives both ends of the rack 14 to slide inside the fixed block 13, and at the same time compresses the spring 15 at one end of the moving direction. Then open the control valve 5 to proportionally feed the decolorizing agent in the storage tank 4 into the tank body 1 to decolorize the solution. After decolorization, open the solenoid valve 24 to discharge the decolorized solution inside the tank body 1 through the drain pipe 23 into the filtration box 25. The solution in the filtration box 25 adsorbs the decolorized pigments and impurities through two layers of activated carbon layers 26 to concentrate the solution, and then adsorbs the pigments and impurities collected through the discharge pipe 27 to purify and concentrate the solution, and then collects through the discharge pipe 27.

[0029] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A chiral fat dissolving and decolorizing device, characterized by: The invention comprises a tank body (1); a motor (6) is fixedly installed at the center of the top of the tank body (1); a feed pipe (2) and a storage tank (4) are respectively provided on both sides of the motor (6); one end of the feed pipe (2) is fixedly connected to the top of the tank body (1), and a flow valve (3) is provided inside the tank body (1); a stirring shaft (16) is provided inside the tank body (1); the upper end of the stirring shaft (16) is rotatably installed on the top of the tank body (1) through a bearing; the rotating shaft of the motor (6) is fixedly connected to the upper end of the stirring shaft (16); a pressure relief pipe (7) is provided on the other side of the motor (6) and is fixedly connected to the top of the tank body (1); a treatment box (8) is fixedly installed on one side of the tank body (1); the other end of the pressure relief pipe (7) is fixedly connected to the treatment box (8); The top of the processing box (8) is provided, and the processing box (8) is penetrated and extended to the bottom thereof. A rotating shaft (10) is provided above the processing box (8) and is rotatably installed in the pressure relief pipe (7). A sealing disk (11) is fixedly installed on the rotating shaft (10) located in the pressure relief pipe (7). The other end of the rotating shaft (10) penetrates the pressure relief pipe (7) and is fixedly installed with a gear (12). An exhaust pipe (9) is fixedly connected to one side of the top of the processing box (8). A drain pipe (23) is fixedly installed at the bottom of the tank body (1). A solenoid valve (24) is provided in the drain pipe (23). The lower end of the drain pipe (23) is fixedly connected to a filter box (25). The bottom of the filter box (25) is fixedly connected to a discharge pipe (27).

2. The chiral fat dissolving and decolorizing device according to claim 1, characterized in that: The bottom of the storage tank (4) is fixedly connected to the tank body (1), and a control valve (5) is provided in the lower end of the storage tank (4).

3. The chiral fat dissolving and decolorizing device according to claim 1, characterized in that: A cavity is provided inside the circumference of the tank body (1); a drainage pipe (19) is fixedly connected to one side of the upper end of the tank body (1); and a water inlet pipe (20) is fixedly connected to the other side of the lower end; the drainage pipe (19) and the water inlet pipe (20) are both in communication with the cavity; an electric water heater (21) is provided below the treatment box (8); a water pump (22) is fixedly installed on one side of the lower end of the electric water heater (21); the water inlet end of the water pump (22) is fixedly connected to one side of the lower end of the electric water heater (21); and the water outlet end is fixedly connected to the other end of the water inlet pipe (20); and the other end of the drainage pipe (19) is fixedly connected to one side of the upper portion of the electric water heater (21).

4. The chiral fat dissolving and decolorizing device according to claim 1, characterized in that: A plurality of stirring rods (17) are fixedly mounted in an array on the stirring shaft (16), and a scraper (18) is fixedly mounted on the outer end of the stirring rod (17).

5. The chiral fat dissolving and decolorizing device according to claim 1, characterized in that: Fixed blocks (13) are fixedly installed on both sides of the top of the processing box (8), and square holes are opened in the fixed blocks (13). A rack (14) is provided below the bottom of the gear (12), and both ends of the rack (14) are slidably installed in the fixed blocks (13). Springs (15) are provided between the inner side of the fixed block (13) and the two ends of the rack (14) and are sleeved on the two ends of the rack (14). The teeth on the gear (12) and the tooth grooves on the rack (14) are engaged with each other.

6. The chiral fat dissolving and decolorizing device according to claim 1, characterized in that: Two parallel chutes are provided on one side of the filter box (25), and activated carbon layers (26) are slidably installed in the chutes.

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