Detachable splash-proof sludge device for sludge belt thickener

Abstract

The utility model discloses a detachable splash-proof sludge device for a sludge belt thickener. The detachable splash-proof sludge device comprises a splash guard, a side baffle, a side heightening plate and a cover plate, the mudguard is arranged at an outlet of the sludge belt type thickener, side baffles are arranged on the two sides of a sludge falling channel of the sludge belt type thickener respectively, a side heightening plate is detachably installed on the top of each side baffle, a cover plate is arranged on the top of a sludge bucket at the lower end of the sludge belt type thickener, and the two side baffles are in a funnel shape which is gradually necked down from top to bottom. According to the technical scheme, the design innovation that the baffle and the cover plate are additionally arranged on the belt type thickener is adopted, and remarkable beneficial effects are generated in the aspects of preventing mud splashing, improving the operation safety, optimizing the equipment performance, reducing energy and resource waste, improving the working environment, enhancing the equipment adaptability and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of water treatment industry, in particular to a detachable anti-splatter mud device for a sludge belt thickener. Background Art

[0002] As a key component of modern environmental protection equipment, the sludge belt thickener's technical background and development are closely tied to the rise of global environmental awareness and advancements in wastewater treatment technology. The sludge belt thickener utilizes advanced belt filtration technology. Through continuous belt motion, the sludge is concentrated and dehydrated under specific pressure and shear forces.

[0003] With the continuous development of technology, the equipment structure of sludge belt thickeners has been continuously optimized. For example, by improving the material and structural design of the filter belt, its wear resistance and corrosion resistance have been improved, extending the service life of the equipment. At the same time, by optimizing the equipment's transmission system and control system, the equipment's operation has become more stable and reliable, and the failure rate has been reduced. However, the two belt thickeners in the South District still need to be optimized during actual operation. Due to the wetness, viscosity, and fluidity of the sludge, it is easy to cause mud splashing during operation. This not only affects the normal operation of the equipment and reduces treatment efficiency, but also may cause pollution to the working environment and surrounding areas. Utility Model Content

[0004] To this end, the present invention provides a detachable anti-splatter mud device for a sludge belt thickener to address the aforementioned problems in the prior art. To achieve the aforementioned objectives, the present invention provides the following technical solutions: According to a first aspect of the present invention, a detachable anti-splatter mud device for a sludge belt thickener comprises a mud guard, side baffles, side heightening plates, and a cover plate; the mud guard is disposed at the outlet of the sludge belt thickener, side baffles are disposed on both sides of the mud drop channel of the sludge belt thickener, and a side heightening plate is detachably mounted on the top of each side baffle; a cover plate is disposed on the top of the mud hopper at the lower end of the sludge belt thickener, and the two side baffles are funnel-shaped, gradually tapering from top to bottom.

[0005] Furthermore, anti-splash plates are provided at the constrictions at the lower ends of the two side baffles.

[0006] Furthermore, the splash plate is perpendicular to the mud falling channel.

[0007] Furthermore, the anti-splash plate is an integrally formed structure made of rectangular stainless steel.

[0008] Furthermore, it also includes a fixing pin and a fixing cylinder, the fixing pin is fixed to the outer surface of the side heightening plate, the fixing cylinder is fixed to the outer surface of the side baffle, and the lower end of the fixing pin is inserted into the fixing cylinder. At this time, the side heightening plate and the side baffle are located in the same vertical plane.

[0009] Furthermore, the lower end of the fixing pin is a cylindrical pin shaft, and the fixing cylinder is a circular tubular structure.

[0010] Furthermore, each side heightening plate is connected to the side baffle through a plurality of sets of fixing pins and fixing cylinders.

[0011] Furthermore, a plug-in protrusion is protruding from the lower edge of the side height-raising plate, and a slot is provided on the upper edge of the side baffle, and the plug-in protrusion is plugged into the slot.

[0012] Furthermore, the plug-in protrusion is a rectangular protrusion, and the slot is a rectangular groove.

[0013] Furthermore, the side baffles and the side heightening plates are made of stainless steel plates of the same thickness.

[0014] The utility model has the following advantages: the detachable anti-splash mud device for the sludge belt thickener of the utility model produces the following significant beneficial effects compared with the prior art:

[0015] (1) Preventing mud splashing and reducing environmental pollution: The baffle cover effectively prevents the splashing of sludge caused by various reasons (such as vibration, fluid dynamics, etc.) during the operation of the belt thickener, thereby significantly reducing the pollution of sludge to the surrounding environment; this not only protects the cleanliness of the working area, but also meets environmental protection requirements.

[0016] (2) Improve operational safety: Splashed sludge may pose a safety threat to workers, such as slipping, collision, etc. during the cleaning process; the installation of baffle covers greatly reduces these risks and improves the safety of workers during operation.

[0017] (3) Optimizing equipment performance: Reducing sludge splashing means that a more stable working environment can be maintained inside the equipment, reducing equipment failures and maintenance requirements caused by sludge splashing; this helps improve the operating efficiency of the belt thickener and reduce maintenance costs.

[0018] (4) Reduced waste of energy and resources: By preventing sludge from splashing, the baffle cover helps ensure that more sludge is effectively processed and recycled, reducing the waste of energy and resources.

[0019] (5) Improved working environment: A clean and orderly working environment helps to improve the work efficiency and satisfaction of staff. The installation of baffle covers significantly improves the working environment of the belt concentrator, allowing staff to work in more comfortable and safe conditions.

[0020] (6) Enhance equipment adaptability: Sludge of different properties may produce different degrees of splashing during the treatment process; the design of the baffle cover can be adjusted and optimized according to specific needs to adapt to the treatment requirements of different sludges and enhance the adaptability and flexibility of the equipment.

[0021] In summary, the design innovation of adding baffle covers to the belt concentrator has produced significant beneficial effects by preventing mud splashing, improving operational safety, optimizing equipment performance, reducing energy and resource waste, improving the working environment, and enhancing equipment adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a planar structural diagram of a detachable anti-splatter mud device for a sludge belt thickener provided in some embodiments of the present invention.

[0023] Figure 2 A side view of a detachable anti-splatter mud device for a sludge belt thickener provided in some embodiments of the present invention.

[0024] Figure 3 This is a three-dimensional structural diagram of a detachable anti-splash mud device for a sludge belt thickener provided in some embodiments of the present invention.

[0025] Figure 4 A partial structural diagram of a detachable anti-splatter mud device for a sludge belt thickener provided in some embodiments of the present invention.

[0026] In the figure, 1, mudguard, 2, side baffle, 3, side heightening plate, 4, fixing pin, 5, fixing cylinder, 6, anti-splash plate, 7, plug-in protrusion, 8, slot, 9, cover plate. DETAILED DESCRIPTION

[0027] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0028] Example 1

[0029] like Figures 1 to 4As shown, a detachable anti-splash mud device for a sludge belt thickener in the embodiment of the first aspect of the utility model includes a mud guard 1, a side baffle 2, a side raising plate 3 and a cover plate 9; the mud guard 1 is arranged at the outlet of the sludge belt thickener, and side baffles 2 are respectively provided on both sides of the mud falling channel of the sludge belt thickener, and a side raising plate 3 is detachably installed on the top of each side baffle 2, and a cover plate 9 is provided on the top of the lower end mud hopper of the sludge belt thickener. The two side baffles 2 are funnel-shaped with a gradually narrowing mouth from top to bottom.

[0030] In the above embodiment, it should be noted that in order to effectively prevent sludge from splashing and reduce environmental pollution during use, the design plans to raise the mud drop channel of the thickener, design baffles with appropriate angles to prevent sludge from splashing, and add covers to the mud hoppers, with the aim of creating a physical barrier to confine the sludge within the operating area of the belt thickener. The baffle covers can effectively prevent sludge from splashing, reduce sludge scattering and splashing, and thus keep the work area clean and tidy. In addition, the baffle covers can also reduce direct contact between sludge and air, reduce sludge volatilization and diffusion, and further reduce environmental pollution. The design of adding baffle covers is to ensure that the belt thickener is more stable and efficient during operation, while reducing the impact on the environment and workers, and achieving environmental protection and sustainability of the sludge treatment process.

[0031] The technical effects achieved by the above embodiment are as follows: through the detachable anti-splatter mud device for the sludge belt thickener of this embodiment, (1) preventing mud splashing and reducing environmental pollution: the baffle cover effectively prevents the sludge from splashing due to various reasons (such as vibration, fluid dynamics, etc.) during the operation of the belt thickener, thereby significantly reducing the pollution of the sludge to the surrounding environment; this not only protects the cleanliness of the working area, but also meets environmental protection requirements. (2) Improving operational safety: Splashed sludge may pose a safety threat to workers, such as slipping and collisions during the cleaning process; the installation of the baffle cover greatly reduces these risks and improves the safety of workers during operation. (3) Optimizing equipment performance: Reducing sludge splashing means that a more stable working environment can be maintained inside the equipment, reducing equipment failures and maintenance requirements caused by splashing mud; this helps to improve the operating efficiency of the belt thickener and reduce maintenance costs. (4) Reducing energy and resource waste: by preventing sludge splashing, the baffle cover helps to ensure that more sludge is effectively processed and recycled, reducing energy and resource waste. (5) Improve the working environment: A clean and orderly working environment helps improve the work efficiency and satisfaction of the staff. The installation of the baffle cover significantly improves the working environment of the belt thickener, allowing the staff to work in a more comfortable and safer condition. (6) Enhance the adaptability of the equipment: Sludge of different properties may produce different degrees of splashing during the treatment process. The design of the baffle cover can be adjusted and optimized according to specific needs to meet the treatment requirements of different sludges, thereby enhancing the adaptability and flexibility of the equipment.

[0032] Example 2

[0033] like Figures 1 to 4 As shown, a detachable anti-splash mud device for a sludge belt thickener includes all the contents of Example 1. In addition, anti-splash plates 6 are provided at the constrictions at the lower ends of the two side baffles 2.

[0034] Optionally, the anti-splash plate 6 is perpendicular to the mud falling channel.

[0035] Optionally, the anti-splash plate 6 is an integrally formed structure made of rectangular sheet of stainless steel.

[0036] The technical effects achieved by the above embodiment are: by setting the anti-splash plate 6, secondary splashing of sludge is prevented; the anti-splash plate 6 is perpendicular to the mud falling channel and has a better blocking effect; the anti-splash plate 6 is an one-piece molded structure made of rectangular sheet-shaped stainless steel, which significantly reduces the processing cost.

[0037] Example 3

[0038] like Figures 1 to 4As shown, a detachable anti-splash mud device for a sludge belt thickener includes all the contents of Example 2. In addition, it also includes a fixing pin 4 and a fixing cylinder 5. The fixing pin 4 is fixed to the outer surface of the side raising plate 3, and the fixing cylinder 5 is fixed to the outer surface of the side baffle 2. The lower end of the fixing pin 4 is inserted into the fixing cylinder 5. At this time, the side raising plate 3 and the side baffle 2 are located in the same vertical plane, and the lower edge of the side raising plate 3 is tightly fitted with the upper edge of the side baffle 2.

[0039] Optionally, the lower end of the fixing pin 4 is a cylindrical pin shaft, and the fixing cylinder 5 is a circular tubular structure.

[0040] Optionally, each side raising plate 3 is connected to the side baffle 2 via a plurality of sets of fixing pins 4 and fixing cylinders 5 .

[0041] The technical effects achieved by the above embodiment are as follows: by providing the fixing pin 4 and the fixing cylinder 5, quick installation and disassembly between the side raising plate 3 and the side baffle 2 are achieved; by providing the lower end of the fixing pin 4 as a cylindrical pin shaft and the fixing cylinder 5 as a circular tubular structure, the processing cost is significantly reduced; by connecting each side raising plate 3 to the side baffle 2 through multiple groups of fixing pins 4 and fixing cylinders 5, the stability of the connection between the side raising plate 3 and the side baffle 2 is enhanced.

[0042] Example 4

[0043] like Figures 1 to 4 As shown, a detachable anti-splash mud device for a sludge belt thickener includes all the contents of Example 3. In addition, the lower edge of the side raising plate 3 is protruding with a plug-in protrusion 7, and the upper edge of the side baffle 2 is provided with a slot 8, and the plug-in protrusion 7 is plugged into the slot 8.

[0044] Optionally, the plug-in protrusion 7 is a rectangular protrusion, and the slot 8 is a rectangular groove.

[0045] The technical effect achieved by the above embodiment is as follows: the lower edge of the side heightening plate 3 is provided with a plug-in protrusion 7, and the upper edge of the side baffle 2 is provided with a slot 8, so that the side heightening plate 3 and the side baffle 2 can be quickly installed and removed; the plug-in protrusion 7 is a rectangular protrusion and the slot 8 is a rectangular groove, which significantly reduces the processing cost.

[0046] Example 5

[0047] like Figures 1 to 4 As shown, a detachable anti-splash mud device for a sludge belt thickener includes all the contents of Example 4. In addition, the side baffles 2 and the side heightening plates 3 are made of stainless steel plates with the same thickness.

[0048] The technical effect achieved by the above embodiment is: through the above arrangement, the consistency of the side baffle 2 and the side heightening plate 3 as a whole is ensured, and the use effect is guaranteed.

[0049] In the description of the present invention, it should be understood that the terms "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0050] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0051] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0052] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0053] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

[0054] In the description of this specification, the descriptions with reference to the terms "Embodiment 1", "Embodiment 2", "Example", "Specific Example", or "Some Examples" mean that the specific method, device or feature described in conjunction with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, methods, devices or features described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A detachable anti-splatter mud device for a sludge belt thickener, characterized in that: The invention comprises a mud guard (1), a side baffle (2), a side heightening plate (3) and a cover plate (9); the mud guard (1) is arranged at the outlet of the sludge belt thickener, the side baffles (2) are respectively arranged on both sides of the mud drop channel of the sludge belt thickener, the top of each side baffle (2) is detachably mounted with a side heightening plate (3), the top of the mud hopper at the lower end of the sludge belt thickener is provided with a cover plate (9), and the two side baffles (2) are in the shape of a funnel with a gradually narrowing mouth from top to bottom.

2. The detachable anti-splatter mud device for a sludge belt thickener according to claim 1, characterized in that: Anti-splash plates (6) are provided at the constricted openings at the lower ends of the two side baffles (2).

3. The detachable anti-splatter mud device for a sludge belt thickener according to claim 2, characterized in that: The anti-splash plate (6) is perpendicular to the mud falling channel.

4. The detachable anti-splatter mud device for a sludge belt thickener according to claim 2, characterized in that: The anti-splash plate (6) is an integrally formed structure made of rectangular stainless steel.

5. The detachable anti-splatter mud device for a sludge belt thickener according to claim 1, characterized in that: The invention also comprises a fixing pin (4) and a fixing cylinder (5), wherein the fixing pin (4) is fixed to the outer surface of the side heightening plate (3), and the fixing cylinder (5) is fixed to the outer surface of the side baffle (2). The lower end of the fixing pin (4) is inserted into the fixing cylinder (5), and at this time, the side heightening plate (3) and the side baffle (2) are located in the same vertical plane.

6. The detachable anti-splatter mud device for a sludge belt thickener according to claim 5, characterized in that: The lower end of the fixing pin (4) is a cylindrical pin shaft, and the fixing cylinder (5) is a circular tubular structure.

7. The detachable anti-splatter mud device for a sludge belt thickener according to claim 5, characterized in that: Each side height-enhancing plate (3) is connected to the side baffle (2) via multiple groups of fixing pins (4) and fixing cylinders (5).

8. The detachable anti-splatter mud device for a sludge belt thickener according to claim 1, characterized in that: The lower edge of the side height-enhancing plate (3) is provided with a plug-in protrusion (7), and the upper edge of the side baffle (2) is provided with a slot (8), and the plug-in protrusion (7) is plugged into the slot (8).

9. The detachable anti-splatter mud device for a sludge belt thickener according to claim 8, characterized in that: The plug-in protrusion (7) is a rectangular protrusion, and the slot (8) is a rectangular groove.

10. The detachable anti-splatter mud device for a sludge belt thickener according to claim 1, characterized in that: The side baffles (2) and the side heightening plates (3) are made of stainless steel plates of the same thickness.

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