Dispersing equipment for high-scattering film printing ink for photovoltaic glass
Through the coordination of the dispersed components and support components driven by the motor, the worm and worm gear structure and vibration mechanism are used to solve the problem of uneven dispersion of viscous pigments, and the uniform dispersion of high-scattering film ink for photovoltaic glass is achieved, and the performance of photovoltaic glass is improved.
Patent Information
- Application Number
- CN202421951958.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing dispersion equipment for high-scattering film ink for photovoltaic glass is difficult to achieve uniform dispersion when dispersing viscous or strongly viscous pigments, resulting in uneven distribution of pigments in the ink, affecting the scattering effect on the coating surface and the overall performance of photovoltaic glass.
The dispersion assembly driven by the motor is used in conjunction with the support assembly. The stirring blade is driven to rotate through the worm and worm gear structure and the dispersion cylinder is vibrated at the same time. The cam is used to reciprocate the vibration block to achieve uniform dispersion of the pigment.
It effectively accelerates the uniform dispersion of pigments, improves the uniformity of ink and the performance stability of photovoltaic glass, and ensures the scattering effect of the coating.
Smart Images

Figure CN223184439U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of high-scattering film ink processing, in particular to a dispersion device for high-scattering film ink for photovoltaic glass. Background Art
[0002] Dispersion equipment for high-scattering film inks for photovoltaic glass: These are mechanical devices designed specifically to achieve uniform dispersion of pigments during the ink preparation process. They mechanically mix the pigments evenly in the solvent or matrix to ensure that the ink coating forms a consistent and efficient scattering effect on the surface of the photovoltaic glass. These devices are not only related to product quality and stability, but also directly affect the photoelectric conversion efficiency and performance. Therefore, they have important application value in the photovoltaic industry.
[0003] The existing dispersion equipment for high-scattering film ink for photovoltaic glass usually adds solid pigments to the ink. However, when dispersing the pigment in the ink, most of them only use rotation and stirring to accelerate the dispersion of the pigment. However, the pigment may form clumps or precipitates in the solvent. Especially for some viscous or highly viscous pigments, rotation and stirring may not be able to fully disperse them, resulting in uneven distribution of pigments in the ink, affecting the scattering effect of the coating surface and the overall performance of the photovoltaic glass.
[0004] To this end, we provide dispersion equipment for high-scattering film ink for photovoltaic glass to solve the above problems. Utility Model Content
[0005] The purpose of the present utility model is to provide a dispersion device for highly scattering film ink for photovoltaic glass. By cooperating with a dispersion component and a support component, the utility model solves the problem of poor dispersion effect of solid pigments added to the ink in the dispersion device for highly scattering film ink for photovoltaic glass in the prior art.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The utility model is a dispersion device for high-scattering film ink for photovoltaic glass, comprising a base, a bracket fixedly connected to the top of the base, a dispersion cylinder provided in the inner cavity of the bracket, and a drive box fixedly connected to one side of the top of the base;
[0008] The inner cavity of the bracket is provided with a dispersion component, and the dispersion component includes a motor, the motor is fixedly connected to one side of the top of the bracket, the output end of the motor is fixedly connected to a drive rod, one side of the surface of the drive rod is fixedly connected to a worm, one side of the inner cavity of the drive box is movably connected to a rotating rod, the surface of the rotating rod is fixedly connected to a worm gear, the worm gear is engaged with the worm, and cams are fixedly connected to both sides of the surface of the rotating rod, and a uniform member is provided in the inner cavity of the dispersion cylinder;
[0009] A support assembly is provided on the top of the base, and the support assembly includes a first spring rod, which is fixedly connected to one side of the top of the base. The top of the first spring rod is fixedly connected to a support plate, and one side of the support plate is fixed to the bottom of one side of the dispersion cylinder.
[0010] The utility model is further configured such that the uniform member includes a driven rod, the driven rod is movably connected to the top of the inner cavity of the bracket, a stirring blade is fixedly connected to the surface of the driven rod, and a driven pulley is fixedly connected to one side of the surface of the driven rod.
[0011] The utility model is further configured such that a second spring rod is fixedly connected to one side of the top of the drive box, a vibration block is fixedly connected to the bottom end of the second spring rod, a reinforcement plate is fixedly connected to one side of the vibration block, and one side of the reinforcement plate is fixed to the bottom of one side of the dispersion cylinder.
[0012] The utility model is further configured such that a driving pulley is fixedly connected to one side of the surface of the driving rod, and the driving pulley is connected to the driven pulley through a belt transmission.
[0013] The utility model is further configured such that a feed port is provided on one side of the top of the inner cavity of the bracket, a hose is connected to the bottom of the inner cavity of the feed port, and one end of the hose extends to the inner cavity of the dispersion cylinder.
[0014] The utility model is further configured such that the bottom of the inner cavity of the dispersion cylinder is connected to a discharge pipe, and a solenoid valve is sleeved on the surface of the discharge pipe.
[0015] The present invention is further configured such that a slide groove is provided on one side of the inner cavity of the driving box, and one side of the surface of the vibration block is slidably connected to the inner cavity of the slide groove.
[0016] The utility model is further configured such that a circular hole is opened at the top of the inner cavity of the dispersion cylinder, the bottom end of the driven rod extends to the inner cavity of the dispersion cylinder through the inner cavity of the circular hole, and one side of the surface of the driven rod is slidably connected to the inner cavity of the circular hole.
[0017] The utility model has the following beneficial effects:
[0018] 1. The utility model is driven by a motor, and can use the driving rod to drive the worm to rotate, and the driving pulley to drive the driven pulley to rotate, and the driven pulley drives the stirring blade on the surface of the driven rod to rotate, so as to disperse the pigment inside the dispersion tube, and the worm drives the worm wheel to rotate, so that the cam collides with the vibration block back and forth, thereby causing the dispersion tube to vibrate and accelerating the uniform dispersion of the pigment.
[0019] 2. The utility model can support the dispersion cylinder through the first spring rod and the support plate, as well as the second spring rod, the vibration block and the reinforcement plate. The first spring rod and the second spring rod can be used to enable the dispersion cylinder to complete vibration dispersion when the cam collides back and forth with the vibration block, and the circular hole at the top of the inner cavity of the dispersion cylinder is used to prevent the driven rod from affecting the vibration of the dispersion cylinder.
[0020] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.
[0022] Figure 1 A three-dimensional diagram of the structure of the dispersion equipment for high-scattering film ink for photovoltaic glass;
[0023] Figure 2 An exploded view of the bracket and base in the dispersion equipment for high-scattering film ink for photovoltaic glass;
[0024] Figure 3 This is a cross-sectional view of a dispersion cylinder and a drive box in a dispersion device for high-scattering film ink for photovoltaic glass;
[0025] Figure 4 This is an exploded view of the internal structure of the drive box in the dispersion equipment of high-scattering film ink for photovoltaic glass;
[0026] Figure 5 Schematic diagram of the driving rod and the driven rod in the dispersion equipment of high-scattering film ink for photovoltaic glass.
[0027] In the accompanying drawings: 1. Base; 2. Bracket; 3. Dispersion Cylinder; 4. Drive Box; 5. Motor; 6. Drive Rod; 7. Worm; 8. Rotating Rod; 9. Worm Gear; 10. Cam; 11. First Spring Rod; 12. Support Plate; 13. Driven Rod; 14. Stirring Blade; 15. Driven Pulley; 16. Second Spring Rod; 17. Vibrating Block; 18. Reinforcement Plate; 19. Active Pulley; 20. Feed Port; 21. Hose. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Specific embodiment 1
[0030] See also Figure 1-5The utility model is a dispersion device for high-scattering film ink for photovoltaic glass, including a base 1, a bracket 2 is fixedly connected to the top of the base 1, a dispersion cylinder 3 is provided in the inner cavity of the bracket 2, and a driving box 4 is fixedly connected to the top side of the base 1; a dispersion component is provided in the inner cavity of the bracket 2, and the dispersion component includes a motor 5, which is fixedly connected to one side of the top of the bracket 2, and the output end of the motor 5 is fixedly connected to a driving rod 6. A worm 7 is fixedly connected to one side of the surface of the driving rod 6, and a rotating rod 8 is movably connected to one side of the inner cavity of the drive box 4. A worm gear 9 is fixedly connected to the surface of the rotating rod 8, and the worm gear 9 is meshed with the worm 7. Cams 10 are fixedly connected on both sides of the surface of the rotating rod 8, and a uniform member is provided in the inner cavity of the dispersion cylinder 3; a supporting component is provided on the top of the base 1. The supporting component includes a first spring rod 11, which is fixedly connected to one side of the top of the base 1, and the top of the first spring rod 11 is fixedly connected to a supporting plate 12, and one side of the support plate 12 is fixed to the bottom of one side of the dispersion cylinder 3.
[0031] Specifically: an extension groove is provided on the top of the inner cavity of the base 1, so that the dispersion cylinder 3 extends from the bottom to the inner cavity of the base 1 in the initial state, so that the receiving bucket can be placed therein to collect the dispersed ink. One end of the driving rod 6 is fixed to the output end of the motor 5, and the other end is rotatably connected to the bottom side of the inner cavity of the driving box 4 through a bearing, and one side of the surface of the driving rod 6 is movably connected to the top side of the inner cavity of the driving box 4. The worm 7 is fixed on the surface of the driving rod 6 on one side of the inner cavity of the driving box 4, and the two ends of the rotating rod 8 are respectively rotatably connected to the front and rear ends of the inner cavity of the driving box 4 through bearings. The cam 10 will not contact the inner wall of the driving box 4 when rotating. Two first spring rods 11 are fixedly connected to one side of the top of the base 1, and the dispersion cylinder 3 can be supported by the first spring rod 11 and the support plate. Specific embodiment 2
[0033] See also Figure 1-5On the basis of the specific embodiment 1, the uniform member includes a driven rod 13, the driven rod 13 is movably connected to the top of the inner cavity of the bracket 2, the surface of the driven rod 13 is fixedly connected to a stirring blade 14, one side of the surface of the driven rod 13 is fixedly connected to a driven pulley 15, one side of the top of the driving box 4 is fixedly connected to a second spring rod 16, the bottom end of the second spring rod 16 is fixedly connected to a vibration block 17, one side of the vibration block 17 is fixedly connected to a reinforcement plate 18, one side of the reinforcement plate 18 is fixed to the bottom of one side of the dispersion cylinder 3, one side of the surface of the driving rod 6 is fixedly connected to a driving pulley 19, the driving pulley 19 is connected to the driven pulley 15 through a belt drive, a feed port 20 is provided on one side of the top inner cavity of the bracket 2, and a hose 21 is connected to the bottom of the inner cavity of the feed port 20, one end of the hose 21 extends to the inner cavity of the dispersion cylinder 3, and the bottom of the inner cavity of the dispersion cylinder 3 is connected to a discharge pipe, and a solenoid valve is sleeved on the surface of the discharge pipe, a slide groove is provided on one side of the inner cavity of the drive box 4, and one side of the surface of the vibration block 17 is slidably connected to the inner cavity of the slide groove, a circular hole is provided on the top of the inner cavity of the dispersion cylinder 3, and the bottom end of the driven rod 13 extends to the inner cavity of the dispersion cylinder 3 through the circular hole inner cavity, and one side of the surface of the driven rod 13 is slidably connected to the circular hole inner cavity.
[0034] Specifically: the top of the driven rod 13 is rotatably connected to the top of the inner cavity of the bracket 2 through a bearing, and the surface of the driven rod 13 is located on one side of the inner cavity of the dispersion cylinder 3 and is fixedly connected with five stirring blades 14. The driven pulley 15 is fixed to the side of the surface of the driven rod 13 located outside the dispersion cylinder 3. The bottom end of the second spring rod 16 extends to the side of the inner cavity of the drive box 4, and the bottom end is fixed to the top side of the vibration block 17. The driving pulley 19 and the driven pulley 15 can enable the driving rod 6 to drive the driven rod 13 to rotate. The feed port 20 of the dispersion cylinder 3 is located on the top side of the inner cavity of the bracket 2, and the feed port 20 is connected to the dispersion cylinder 3 through a hose 21 to adapt to the vibration of the dispersion cylinder 3. The discharge pipe extends to the inner cavity of the base 1 through the extension groove of the inner cavity of the base 1. It is arc-shaped and has an electromagnetic valve on one side of the surface. The sliding groove can enable the vibration block 17 to extend to the inside of the drive box 4 and provide space for the cam 10 to rotate. The circular hole ensures that the dispersion cylinder 3 will not affect the driven rod 13 when it vibrates.
[0035] The working principle of the utility model is as follows: when it is necessary to disperse the solid pigment added to the high-scattering film ink for photovoltaic glass, the ink and the solid pigment are first introduced into the dispersion cylinder 3 through the feed port 20 and the hose 21, and then the motor 5 is started. The motor 5 drives the driving rod 6 to rotate, and the driving rod 6 drives the worm 7 and the active pulley 19 to rotate at the same time. The worm 7 drives the worm gear 9 to rotate, and the worm gear 9 drives the rotating rod 8 to rotate, and the rotating rod 8 drives the cam 10 to rotate. The rotation of the cam 10 causes a reciprocating collision with the vibration block 17. Through the support and elastic action of the first spring rod 11 and the second spring rod 16, the dispersion cylinder 3 can generate vibration, so as to evenly disperse the pigment and ink inside the dispersion cylinder 3.
[0036] At the same time, when the driving pulley 19 rotates, it drives the driven pulley 15 to rotate through the belt, the driven pulley 15 drives the driven rod 13 to rotate, and the driven rod 13 drives the stirring blade 14 to rotate, thereby rotating, stirring and dispersing the ink and pigment inside the dispersion cylinder 3. When the dispersion cylinder 3 vibrates, the circular hole at the top of the inner cavity of the dispersion cylinder 3 is used to prevent the driven rod 13 from being affected during rotation. When the dispersion is completed, the ink can be collected through the solenoid valve and the discharge pipe.
[0037] The standard parts used in the present invention can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology. The control method is automatically controlled by a control unit. The control circuit of the control unit can be implemented by simple programming by technicians in this field, which is common knowledge in this field. Therefore, the control method and circuit connection are no longer explained in detail in the present invention.
[0038] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to only the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can better understand and utilize the present invention.
Claims
1. A dispersing device for high-scattering film ink for photovoltaic glass, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a bracket (2), the inner cavity of the bracket (2) is provided with a dispersion cylinder (3), and one side of the top of the base (1) is fixedly connected to a drive box (4); The inner cavity of the bracket (2) is provided with a dispersion component, and the dispersion component includes a motor (5), the motor (5) is fixedly connected to one side of the top of the bracket (2), the output end of the motor (5) is fixedly connected to a driving rod (6), one side of the surface of the driving rod (6) is fixedly connected to a worm (7), one side of the inner cavity of the drive box (4) is movably connected to a rotating rod (8), the surface of the rotating rod (8) is fixedly connected to a worm wheel (9), the worm wheel (9) is meshed with the worm wheel (7), and cams (10) are fixedly connected to both sides of the surface of the rotating rod (8), and the inner cavity of the dispersion cylinder (3) is provided with a uniform member; A support assembly is provided on the top of the base (1), and the support assembly comprises a first spring rod (11), the first spring rod (11) is fixedly connected to one side of the top of the base (1), the top end of the first spring rod (11) is fixedly connected to a support plate (12), and one side of the support plate (12) is fixed to the bottom of one side of the dispersion cylinder (3).
2. The dispersing device for high-scattering film ink for photovoltaic glass according to claim 1, characterized in that: The uniform member comprises a driven rod (13), the driven rod (13) being movably connected to the top of the inner cavity of the bracket (2), a stirring blade (14) being fixedly connected to the surface of the driven rod (13), and a driven pulley (15) being fixedly connected to one side of the surface of the driven rod (13).
3. The dispersing device for high-scattering film ink for photovoltaic glass according to claim 1, characterized in that: A second spring rod (16) is fixedly connected to one side of the top of the driving box (4), a vibration block (17) is fixedly connected to the bottom end of the second spring rod (16), a reinforcement plate (18) is fixedly connected to one side of the vibration block (17), and one side of the reinforcement plate (18) is fixed to the bottom of one side of the dispersion cylinder (3).
4. The dispersing device for high-scattering film ink for photovoltaic glass according to claim 1, characterized in that: A driving pulley (19) is fixedly connected to one side of the surface of the driving rod (6), and the driving pulley (19) is connected to the driven pulley (15) through a belt transmission.
5. The dispersing device for high-scattering film ink for photovoltaic glass according to claim 1, characterized in that: A feed port (20) is provided on one side of the top of the inner cavity of the bracket (2), and a hose (21) is connected to the bottom of the inner cavity of the feed port (20), and one end of the hose (21) extends to the inner cavity of the dispersion cylinder (3).
6. The dispersing device for high-scattering film ink for photovoltaic glass according to claim 1, characterized in that: The bottom of the inner cavity of the dispersion cylinder (3) is connected to a discharge pipe, and a solenoid valve is sleeved on the surface of the discharge pipe.
7. The dispersing device for high-scattering film ink for photovoltaic glass according to claim 3, characterized in that: A slide groove is provided on one side of the inner cavity of the driving box (4), and one side of the surface of the vibration block (17) is slidably connected to the inner cavity of the slide groove.
8. The dispersing device for high-scattering film ink for photovoltaic glass according to claim 2, characterized in that: A circular hole is provided at the top of the inner cavity of the dispersion cylinder (3); the bottom end of the driven rod (13) extends through the inner cavity of the circular hole to the inner cavity of the dispersion cylinder (3); and one side of the surface of the driven rod (13) is slidably connected to the inner cavity of the circular hole.