Automatic dissolver for chemical additives
Through the combination of a thermostat and an electronically controlled valve actuator, the temperature-controlled dissolution and quantitative output of chemical additives are achieved, which solves the problems of incomplete dissolution and inability to quantitative delivery in the prior art, and improves the dissolution efficiency and accuracy.
Patent Information
- Application Number
- CN202422480345.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing chemical additive dissolver is difficult to completely dissolve part of the chemical additives through stirring, and it is impossible to achieve quantitative delivery of dissolved liquids, which affects the use effect.
The temperature control unit is used to control the internal chamber for temperature-controlled dissolution, and quantitative output is achieved through the electronically controlled valve actuator regulating the valve plate angle. Combined with the automatic control of the heater and the electronically controlled valve actuator, it ensures the complete dissolution and quantitative delivery of chemical additives.
It realizes efficient dissolution and quantitative output of chemical additives, improves operating efficiency and accuracy, and enhances the activity of chemical reactions.
Smart Images

Figure CN223184464U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dissolvers, in particular to an automatic chemical assistant dissolver. Background Technique
[0002] In the process of making some chemical products, it is often necessary to dissolve solid chemical assistants required for production. The existing method is to pour the chemical assistants into a container with a certain amount of water, and then use an electric motor to drive the impeller in the container to rotate at a high speed, so as to achieve the full dissolution of the chemical assistants. Finally, the fully dissolved solution is pumped out of the container by a water pump.
[0003] The authorized announcement number CN219744470U discloses an automatic chemical assistant dissolver. Through the setting of a gear ring, a stirring rod and a stirring blade, this patented technology can mix and stir the chemical assistants and water inside the dissolving tank, and can prevent a part of the chemical assistants from not being mixed through the hollow position of the stirring blade, thereby increasing the dissolution efficiency of the chemical assistants. This automatic chemical assistant dissolver can use different specifications of the second discharge pipe under different circumstances through the setting of a bearing plate, a first discharge pipe and a second discharge pipe, so as to increase the service life of the second discharge pipe; however, in this solution, the method used to dissolve the chemical assistants is stirring, and some chemical assistant raw materials cannot be completely dissolved only by stirring, and some chemical assistants need to rely on external heating to be completely dissolved. Moreover, this chemical assistant dissolver cannot quantitatively transport the dissolved liquid, which will lead to the inability to quantify the chemical assistants and affect the use effect. Therefore, an automatic chemical assistant dissolver is needed to improve the above problems. Content of the Utility Model
[0004] In order to solve the problem that the method used to dissolve the chemical assistants in the existing solution is stirring, and some chemical assistant raw materials cannot be completely dissolved only by stirring, and some chemical assistants need to rely on external heating to be completely dissolved. Moreover, this chemical assistant dissolver cannot quantitatively transport the dissolved liquid, which will lead to the inability to quantify the chemical assistants and affect the use effect. The purpose of the present utility model is to provide an automatic chemical assistant dissolver to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the present utility model provides the following technical solutions:
[0006] An automatic chemical assistant dissolver, comprising a main body, and an adjusting and conveying component is fixedly connected to the bottom of the main body;
[0007] The main body includes a housing, on the side of the housing is fixedly connected a thermostat, on the side of the thermostat is fixedly connected a temperature display screen, on the side of the thermostat are provided an output ON signal lamp, an output OFF signal lamp and a start switch, inside the housing is provided an inner chamber, inside the inner chamber is fixedly connected a carrier, and inside the carrier is fixedly connected a heater;
[0008] The adjusting and conveying component includes a conveying pipe, at the bottom of the conveying pipe is fixedly connected a flange plate, at the bottom of the flange plate is provided a sealing ring, at the bottom of the sealing ring is provided a valve chamber, on the side of the valve chamber is installed an electric control valve actuator, and at the output end of the electric control valve actuator is fixedly connected a valve plate.
[0009] As a preferred solution of the present utility model, the valve plate is arranged inside the valve chamber, there are two flange plates and sealing rings, and at the bottom of the flange plate is fixedly connected a discharge pipe.
[0010] As a preferred solution of the present utility model, at the top of the housing is fixedly connected a top cover, and at the top of the top cover are fixedly connected a catalyst inlet pipe and a liquid material inlet pipe.
[0011] As a preferred solution of the present utility model, on the top of the top cover is provided a solid material port, and at the top of the top cover is fixedly connected a meter.
[0012] As a preferred solution of the present utility model, the conveying pipe penetrates through the housing and extends to the inside of the inner chamber.
[0013] As a preferred solution of the present utility model, at the bottom of the inner chamber is fixedly connected a reinforcing rod, and there are several reinforcing rods.
[0014] As a preferred solution of the present utility model, at the bottom of the housing is fixedly connected a support rod, and there are three support rods.
[0015] As a preferred solution of the present utility model, at the bottom of the support rod is fixedly connected a bottom plate, and there are three bottom plates.
[0016] Compared with the prior art, the beneficial effects of the present utility model are:
[0017] 1. In the present utility model, by using the thermostat to control the dissolution of chemical assistants inside the inner chamber, temperature-controlled dissolution can be carried out according to different types of chemical assistants, ensuring that heating dissolution is carried out to the greatest extent without losing their functions. The temperature-controlled heating dissolution not only accelerates the dissolution and dispersion of solid chemical assistants, but also greatly improves or enhances their chemical reaction activity.
[0018] 2. In this utility model, the valve plate can be adjusted in angle by using an electric control valve actuator to control the valve plate, and then the quantitatively output of the dissolved chemical additives can be controlled. The working principle of the electric control valve actuator is mainly based on the rotation of the motor to control the opening and closing of the valve. When receiving a signal from the control system, the electric control valve actuator will convert electrical energy into mechanical energy, and then drive the rotation of the valve plate. This process is highly automated and does not require manual intervention, thus greatly improving the operation efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 It is a schematic diagram of the internal component structure of the inner chamber of this utility model;
[0021] Figure 3 It is a schematic diagram of the top cover assembly structure of this utility model;
[0022] Figure 4 It is a schematic diagram of the adjustment and conveying component structure of this utility model.
[0023] In the figure: 1. Main body; 101. Outer shell; 102. Thermostat; 103. Output ON signal lamp; 104. Output OFF signal lamp; 105. Start switch; 106. Temperature display screen; 107. Support rod; 108. Bottom plate; 109. Inner chamber; 110. Carrier; 111. Heater; 112. Reinforcement rod; 113. Solid material inlet; 114. Catalyst inlet pipe; 115. Meter; 116. Liquid material inlet pipe; 117. Top cover; 2. Adjustment and conveying component; 201. Conveying pipe; 202. Valve chamber; 203. Electric control valve actuator; 204. Flange plate; 205. Sealing ring; 206. Valve plate; 207. Drain pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of this utility model will be clearly and completely described in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all of the embodiments. Based on the embodiments in this utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of this utility model.
[0025] Embodiment: Please refer to Figures 1 - 4 A chemical additive automatic dissolver shown in the figure, including a main body 1, and an adjustment and conveying component 2 is fixedly connected to the bottom of the main body 1;
[0026] In this embodiment, refer to Figure 1 , Figure 2 andFigure 4 As shown, the main body 1 includes a housing 101. A thermostat 102 is fixedly connected to the side of the housing 101. A temperature display screen 106 is fixedly connected to the side of the thermostat 102. An output ON signal lamp 103, an output OFF signal lamp 104 and a start switch 105 are arranged on the side of the thermostat 102. An inner chamber 109 is arranged inside the housing 101. A carrier 110 is fixedly connected to the inside of the inner chamber 109. A heater 111 is fixedly connected to the inside of the carrier 110. The adjusting and conveying component 2 includes a conveying pipe 201. A flange plate 204 is fixedly connected to the bottom of the conveying pipe 201. A sealing ring 205 is arranged at the bottom of the flange plate 204. A valve chamber 202 is arranged at the bottom of the sealing ring 205. An electric control valve actuator 203 is installed on the side of the valve chamber 202. A valve plate 206 is fixedly connected to the output end of the electric control valve actuator 203. The thermostat 102 is used to control the dissolution of chemical additives inside the inner chamber 109. Temperature-controlled dissolution can be carried out according to different types of chemical additives, ensuring heating dissolution to the greatest extent without losing their functions. Temperature-controlled heating dissolution not only accelerates the dissolution and dispersion of fixed chemical additives, but also greatly improves or enhances the activity of their chemical reactions.
[0027] In this embodiment, referring to Figure 1 、 Figure 3 and Figure 4 As shown, the valve plate 206 is arranged inside the valve chamber 202. There are two flange plates 204 and sealing rings 205. A discharge pipe 207 is fixedly connected to the bottom of the flange plate 204. A top cover 117 is fixedly connected to the top of the housing 101. A catalyst inlet pipe 114 and a liquid material inlet pipe 116 are fixedly connected to the top of the top cover 117. A solid material port 113 is opened on the top of the top cover 117. A meter 115 is fixedly connected to the top of the top cover 117. The conveying pipe 201 penetrates through the housing 101 and extends to the inside of the inner chamber 109. Reinforcement rods 112 are fixedly connected to the bottom of the inner chamber 109. There are several reinforcement rods 112. Support rods 107 are fixedly connected to the bottom of the housing 101. There are three support rods 107. A bottom plate 108 is fixedly connected to the bottom of the support rods 107. There are three bottom plates 108. The electric control valve actuator 203 can be used to control the valve plate 206 to adjust the angle of the valve plate 206, and thus control the quantitative output of the dissolved chemical additives. The working principle of the electric control valve actuator 203 is mainly based on the rotation of a motor to control the opening and closing of the valve. When receiving a signal from the control system, the electric control valve actuator 203 will convert electrical energy into mechanical energy, and then drive the rotation of the valve plate 206. This process is highly automated and does not require manual intervention, thus greatly improving the operation efficiency and accuracy.
[0028] In the present solution, when a chemical additive automatic dissolver is in use, materials to be dissolved can be added into the solid material inlet 113, the catalyst inlet pipe 114, and the liquid material inlet pipe 116. After confirming that the characteristics of the materials require heating, the chemical additives inside the inner chamber 109 can be controlled to dissolve by using the temperature controller 102. Inside the temperature controller 102, the temperature is transmitted to the temperature controller through the temperature protector, and the temperature controller issues a switch command to control the operation of the device to achieve the ideal temperature and energy-saving effect. When the set temperature is lower than the target temperature, the temperature controller 102 outputs an ON signal, and at this time, the output ON signal lamp 103 will light up to start the heater 111 for heating; when the set temperature is higher than the target temperature, the temperature controller 102 will output an OFF signal, and at this time, the output OFF signal lamp 104 will light up, so that the heater 111 stops heating. For the dissolved chemical additives, the electric control valve actuator 203 can be used to control the valve plate 206 to adjust the angle of the valve plate 206, and then the quantitative output of the dissolved chemical additives can be controlled. The quantitative chemical additives will be discharged from the discharge pipe 207.
[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chemical additive automatic dissolver, comprising a main body (1), characterized in that: The bottom of the main body (1) is fixedly connected to an adjustment and conveying assembly (2); The main body (1) comprises a shell (101), a thermostat (102) is fixedly connected to a side of the shell (101), a temperature display screen (106) is fixedly connected to a side of the thermostat (102), an output ON signal light (103), an output OFF signal light (104) and a start switch (105) are provided on the side of the thermostat (102), an inner compartment (109) is provided inside the shell (101), a carrier (110) is fixedly connected to the inside of the inner compartment (109), and a heater (111) is fixedly connected to the inside of the carrier (110); The regulating and conveying assembly (2) comprises a conveying pipe (201), the bottom of the conveying pipe (201) is fixedly connected to a flange plate (204), the bottom of the flange plate (204) is provided with a sealing ring (205), the bottom of the sealing ring (205) is provided with a valve chamber (202), the side of the valve chamber (202) is installed with an electric-controlled valve actuator (203), and the output end of the electric-controlled valve actuator (203) is fixedly connected to a valve plate (206).
2. The automatic dissolver of chemical additives according to claim 1, characterized in that: The valve plate (206) is arranged inside the valve chamber (202), two flange plates (204) and two sealing rings (205) are provided, and a drain pipe (207) is fixedly connected to the bottom of the flange plate (204).
3. The automatic dissolver of chemical additives according to claim 1, characterized in that: A top cover (117) is fixedly connected to the top of the housing (101), and a catalyst inlet pipe (114) and a liquid material inlet pipe (116) are fixedly connected to the top of the top cover (117).
4. The automatic dissolver of chemical additives according to claim 3, characterized in that: A solid material opening (113) is provided at the top of the top cover (117), and a meter (115) is fixedly connected to the top of the top cover (117).
5. The automatic dissolver of chemical additives according to claim 1, characterized in that: The delivery pipe (201) passes through the outer shell (101) and extends to the interior of the inner chamber (109).
6. The automatic dissolver of chemical additives according to claim 1, characterized in that: The bottom of the inner bin (109) is fixedly connected with a reinforcement rod (112), and a plurality of the reinforcement rods (112) are provided.
7. The automatic dissolver of chemical additives according to claim 1, characterized in that: The bottom of the housing (101) is fixedly connected to a support rod (107), and three support rods (107) are provided.
8. The automatic dissolver of chemical additives according to claim 7, characterized in that: The bottom of the support rod (107) is fixedly connected to a bottom plate (108), and three bottom plates (108) are provided.
Citation Information
Patent Citations
Automatic dissolver for chemical additives
CN219744470U