Heating device for emulsifier

Abstract

The utility model relates to the technical field of emulsifier processing, in particular to a heating device for an emulsifier, which is characterized in that a discharge port is arranged at the bottom of a box body, and the inner wall of the box body is attached to a scraper blade. According to the heating device for the emulsifier, through cooperation of the box body and the cleaning mechanism, the output end of a multi-stage air cylinder moves to drive a cover plate to move, water is sprayed out of a spray head through a water pipe, so that a stirring roller can move up and down in a reciprocating mode, the stirring roller can be cleaned more thoroughly through the spray head, and the probability that the subsequently-processed emulsifier is unqualified is reduced; through cooperation of a cover plate and a heating mechanism, an output shaft of a motor rotates to drive a rotating rod to rotate, so that gears on the two sides are driven to rotate along the inner wall of a gear ring, the middle gear is driven to rotate, and the three gears rotate to drive a stirring roller and a heating pipe to rotate; the scraping plate can scrape most of raw materials attached to the inner wall of the box body, the utilization rate of the raw materials is increased, and therefore the working cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of emulsifier processing, in particular to a heating device for emulsifier. Background Art

[0002] Emulsifiers are a type of substance that can form a stable emulsion from a mixture of two or more immiscible components. Emulsifiers are surfactants with both hydrophilic and lipophilic groups in their molecules. Heat treatment is usually required during the processing of emulsifiers.

[0003] For example, an emulsifier production device with the announcement number "CN210357130U" is provided. A filter screen is provided inside the tank body, and a channel is provided at the lower center of the filter screen. A stirring assembly is provided above the filter screen. The emulsifier is filtered through the filter screen, and the filtered impurities are pushed into the channel for storage by the rotation of the scraper provided on the stirring assembly. This eliminates the need for a separate external filtering device during the emulsifier processing process, and has a simple structure and low cost. However, the stirring assembly of the emulsifier production device is located inside the tank body, which is not convenient for the operator to clean. Some dead corners are not cleaned properly, which easily leads to unqualified emulsifiers produced in subsequent processing, thereby reducing the quality of work. At the same time, after processing, some emulsifier raw materials remain on the inner wall of the emulsifier production device, which requires the operator to manually clean it, resulting in a waste of raw materials and increased work costs. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the stirring component is located inside the tank body, which is inconvenient for the operator to clean, and some dead corners are not cleaned properly, which easily leads to unqualified emulsifiers produced in subsequent processing, thereby reducing the work quality. At the same time, after the processing of the emulsifier production equipment is completed, some emulsifier raw materials remain on the inner wall, which requires the operator to manually clean it, thereby causing waste of raw materials and increasing work costs. A heating device for an emulsifier is proposed.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A heating device for an emulsifier is designed, comprising a base plate and a box body, wherein the box body is provided above the base plate, the upper end of the base plate is fixedly connected to two supporting legs, the upper ends of the supporting legs are fixedly connected to the box body, cleaning mechanisms are provided on both sides of the box body, a heating mechanism is provided inside the box body, a discharge port is provided at the bottom of the box body, and the inner wall of the box body is in contact with a scraper.

[0007] Preferably, the cleaning mechanism includes a multi-stage cylinder and a nozzle, the output end of the multi-stage cylinder is fixedly connected to a cover plate, the end of the multi-stage cylinder is fixedly connected to the fixed plate, the inner side of the fixed plate is fixedly connected to the box body, the lower end of the cover plate is in contact with the box body, and the outer wall of the nozzle is fixedly connected to the inner wall of the box body.

[0008] Preferably, the cover plate is connected to the box body by bolts.

[0009] Preferably, the heating mechanism includes a motor, the end of the motor output shaft is fixedly connected to a rotating rod, the rotating rod is rotatably connected to three gears through bearings, the gears on both sides are meshed with the gear ring, the three gears are meshed with each other, a stirring roller is fixedly connected to the lower end of the gear transmission shaft in the middle, heating tubes are installed at the lower ends of the gear transmission shafts on both sides, and scrapers are fixedly connected to both sides of the stirring roller.

[0010] Preferably, the motor end is fixedly connected to the cover plate, and the motor output shaft is rotatably connected to the cover plate via a sealed bearing.

[0011] Preferably, the upper end of the gear ring is fixedly connected to the cover plate.

[0012] The utility model proposes a heating device for emulsifier, which has the beneficial effects of: through the cooperation of the box body and the cleaning mechanism, the movement of the multi-stage cylinder output end drives the cover plate to move, and water is sprayed from the nozzle through the water pipe to achieve the up and down reciprocating movement of the stirring roller. The stirring roller can be cleaned more thoroughly through the nozzle, reducing the probability of unqualified emulsifier produced in subsequent processing, thereby improving the work quality.

[0013] Through the cooperation of the cover plate and the heating mechanism, the motor output shaft rotates to drive the rotating rod to rotate, thereby driving the gears on both sides to rotate along the inner wall of the gear ring, thereby driving the gear in the middle to rotate. The rotation of the three gears drives the stirring roller and the heating tube to rotate, so that the scraper can scrape off most of the raw materials attached to the inner wall of the box, thereby improving the utilization rate of the raw materials and reducing the working cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 Front cross-sectional view of

[0016] Figure 3 for Figure 2 A top sectional view of a portion of the middle heating mechanism;

[0017] Figure 4 for Figure 1 A partial top view;

[0018] Figure 5Schematic diagram of the connection between the stirring roller and the scraper.

[0019] In the figure: 1. Bottom plate, 2. Cleaning mechanism, 201. Fixed plate, 202. Multi-stage cylinder, 203. Nozzle, 204. Cover plate, 3. Support leg, 4. Heating mechanism, 401. Motor, 402. Rotating rod, 403. Gear, 404. Gear ring, 405. Stirring roller, 406. Heating tube, 5. Bolt, 6. Box body, 7. Scraper, 8. Discharge port. DETAILED DESCRIPTION

[0020] The present invention will be further described below with reference to the accompanying drawings:

[0021] Refer to the attached Figure 1-5 : In this embodiment, a heating device for emulsifier includes a base plate 1 and a box body 6. The box body 6 is provided above the base plate 1. Two supporting legs 3 are fixedly connected to the upper end of the base plate 1. The upper ends of the supporting legs 3 are fixedly connected to the box body 6. Cleaning mechanisms 2 are provided on both sides of the box body 6. A heating mechanism 4 is provided inside the box body 6. A discharge port 8 is provided at the bottom of the box body 6. The inner wall of the box body 6 is in contact with the scraper 7. The upper end of the gear ring 404 is fixedly connected to the cover plate 204.

[0022] Refer to the attached Figure 1-2

[0023] The cleaning mechanism 2 includes a multi-stage cylinder 202 and a nozzle 203. The models of the multi-stage cylinder 202 and the motor 401 can be selected according to actual needs to meet the working needs. The output end of the multi-stage cylinder 202 is fixedly connected to a cover plate 204, the end of the multi-stage cylinder 202 is fixedly connected to the fixed plate 201, the inner side of the fixed plate 201 is fixedly connected to the box body 6, the lower end of the cover plate 204 is in contact with the box body 6, the outer wall of the nozzle 203 is fixedly connected to the inner wall of the box body 6, and the cleaning mechanism 2 includes a multi-stage cylinder 202 and a nozzle 203. The models of the multi-stage cylinder 202 and the motor 401 can be selected according to actual needs to meet the working needs. The output end of the multi-stage cylinder 202 is fixedly connected to the cover plate 204, the end of the multi-stage cylinder 202 is fixedly connected to the fixed plate 201, the inner side of the fixed plate 201 is fixedly connected to the box body 6, the lower end of the cover plate 204 is in contact with the box body 6, the outer wall of the nozzle 203 is fixedly connected to the inner wall of the box body 6, and the output end of the multi-stage cylinder 202 moves to drive the cover plate 204 to move.

[0024] Refer to the attached Figure 2-4

[0025] The heating mechanism 4 includes a motor 401, and the end of the output shaft of the motor 401 is fixedly connected to a rotating rod 402. The rotating rod 402 is rotatably connected to three gears 403 through bearings. The gears 403 on both sides are meshed with the gear ring 404, and the three gears 403 are meshed with each other. The lower end of the transmission shaft of the central gear 403 is fixedly connected to a stirring roller 405, and the lower ends of the transmission shafts of the gears 403 on both sides are installed with heating tubes 406. The heating tubes 406 are selected according to actual needs to meet the working needs. Scrapers 7 are fixedly connected to both sides of the stirring roller 405, and the end of the motor 401 is fixedly connected to the cover plate 204. The output shaft of the motor 401 is rotatably connected to the cover plate 204 through a sealed bearing. The rotation of the output shaft of the motor 401 drives the rotating rod 402 to rotate, thereby driving the gears 403 on both sides to rotate along the inner wall of the gear ring 404, thereby driving the central gear 403 to rotate. The rotation of the three gears 403 drives the stirring roller 405 and the heating tube 406 to rotate.

[0026] Working principle:

[0027] When processing emulsifiers using heating equipment:

[0028] Preparation process:

[0029] The operator first starts the two multi-stage cylinders 202. The movement of the output end of the multi-stage cylinder 202 drives the cover plate 204 to move upward. When the cover plate 204 moves to a point where it is convenient for the operator to add materials, the multi-stage cylinder 202 is closed. Then the operator pours the emulsifier raw materials into the box body 6 from the top of the box body 6. Then the operator starts the multi-stage cylinder 202 again to reset the cover plate 204. Then the operator turns multiple bolts 5 to fix the cover plate 204 and the box body 6.

[0030] Emulsifier processing:

[0031] Start the power supply of motor 401, the output shaft of motor 401 rotates to drive the rotating rod 402 to rotate, thereby driving the gears 403 on both sides to rotate along the inner wall of the gear ring 404, thereby driving the gear 403 in the middle to rotate, and the three gears 403 rotate to drive the stirring roller 405 and the heating tube 406 (the heating tube 406 uses a rechargeable heating tube, which is installed with the gears 403 on both sides by screws) to rotate, and the stirring roller 405 rotates to drive the scraper 7 to slide along the inner wall of the box 6, and the stirring roller 405 can stir the emulsifier raw materials in the box 6, and at the same time the scraper 7 can scrape off most of the residue on the inner wall of the box 6, thereby reducing the working cost, and start the heating tube 406. The heat generated by the heating tube 406 can heat the emulsifier raw materials in the box 6. When the emulsifier raw materials are processed, turn off the heating tube 6 and the power supply of motor 401, open the valve on the discharge port 8, and discharge the processed emulsifier from the box 6.

[0032] Cleaning process:

[0033] The operator first connects the nozzle 203 to the corresponding water pipe, and then rotates the bolt 5 to separate the cover 204 from the box 6, so that water is sprayed out from the nozzle 203 through the water pipe, and starts the multi-stage cylinder 202. The output end of the multi-stage cylinder 202 is extended and retracted to drive the cover 204 to move back and forth, thereby driving the stirring roller 405 and the heating tube 6 to be cleaned. At the same time, the motor 401 can be started to rotate the stirring roller 405, so that the stirring roller 405 is cleaned more thoroughly, thereby improving the work quality. The sewage after cleaning is discharged from the discharge port 8. After cleaning, the operator manually wipes it for convenience next time use.

[0034] While the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A heating device for an emulsifier, comprising a base plate (1) and a box (6), wherein the box (6) is provided above the base plate (1), and characterized in that: Two supporting legs (3) are fixedly connected to the upper end of the bottom plate (1), and the upper ends of the supporting legs (3) are fixedly connected to the box body (6). Cleaning mechanisms (2) are provided on both sides of the box body (6), a heating mechanism (4) is provided inside the box body (6), a discharge port (8) is provided at the bottom of the box body (6), and the inner wall of the box body (6) is in contact with the scraper (7).

2. The emulsifier heating device according to claim 1, characterized in that: The cleaning mechanism (2) comprises a multi-stage cylinder (202) and a nozzle (203); the output end of the multi-stage cylinder (202) is fixedly connected to a cover plate (204); the end of the multi-stage cylinder (202) is fixedly connected to a fixed plate (201); the inner side of the fixed plate (201) is fixedly connected to the box (6); the lower end of the cover plate (204) is in contact with the box (6); and the outer wall of the nozzle (203) is fixedly connected to the inner wall of the box (6).

3. The emulsifier heating device according to claim 2, characterized in that: The cover plate (204) is connected to the box body (6) via bolts (5).

4. The emulsifier heating device according to claim 1, characterized in that: The heating mechanism (4) comprises a motor (401), the output shaft end of the motor (401) is fixedly connected to a rotating rod (402), the rotating rod (402) is rotatably connected to three gears (403) via a bearing, the gears (403) on both sides are meshed with a gear ring (404), the three gears (403) are meshed with each other, a stirring roller (405) is fixedly connected to the lower end of the transmission shaft of the gear (403) in the middle, a heating tube (406) is installed at the lower end of the transmission shaft of the gears (403) on both sides, and a scraper (7) is fixedly connected to both sides of the stirring roller (405).

5. The emulsifier heating device according to claim 4, characterized in that: The end of the motor (401) is fixedly connected to the cover plate (204), and the output shaft of the motor (401) is rotationally connected to the cover plate (204) via a sealed bearing.

6. The emulsifier heating device according to claim 4, characterized in that: The upper end of the gear ring (404) is fixedly connected to the cover plate (204).

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