Reaction kettle temperature and pressure control device for production of high-tower fertilizer anti-blocking agent

Through the multi-layer sealing structure and ceramic filter element design, the leakage and blockage problems of the reactor temperature and pressure control device are solved, efficient sealing and convenient maintenance are achieved, and product quality and service life are improved.

CN223184528UActive Publication Date: 2025-08-05ZHENGZHOU DIYI FERTILIZER ECOLOGICAL PROTECTION ENG CO
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Patent Information

Application Number
CN202422284398.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-05
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing reactor temperature and pressure control devices are prone to leakage in high-pressure environments and the pipe lines are prone to blockage, affecting sealing and durability, and it is difficult to quickly disassemble and clean the filter components.

Method used

It adopts a multi-layer sealing structure and ceramic filter element design. The sliding connection and bolt fixation between the sealing ring and the flange plate is ensured, and the filter element is easily replaced through the disassembly mechanism to achieve rapid disassembly and assembly and cleaning.

Benefits of technology

It improves the sealing of the reactor in high-pressure and high-temperature environment, prevents material leakage, extends service life, improves filtration accuracy and product quality, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reaction kettle temperature and pressure control device for producing a high tower fertilizer anti-blocking agent, and particularly relates to the technical field of temperature and pressure control devices, which comprises a reaction kettle body internally provided with a temperature and pressure controller, an output pipe of the reaction kettle body is connected with a temperature control pipe and a pressure control pipe in a penetrating manner, the temperature control pipe is arranged on one side of the pressure control pipe, and the pressure control pipe is arranged on the other side of the pressure control pipe. One end of the temperature control pipe and one end of the pressure control pipe are connected with a temperature and pressure controller in the reaction kettle body, first flange plates are arranged on one side of the temperature control pipe and one side of the pressure control pipe, a sealing mechanism is arranged on one side of each first flange plate and comprises a sealing ring fixedly arranged on one side of each first flange plate, and a second flange plate is arranged on each sealing ring in a sleeving manner; a sealing groove is formed in the surface of the second flange plate, and the sealing ring is slidably connected with the sealing groove. According to the utility model, the sealing performance of the reaction kettle in high-pressure and high-temperature environments can be ensured, material leakage is prevented, and the sealing effect is further enhanced through multi-layer sealing.
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Description

Technical Field

[0001] The utility model relates to the technical field of temperature and pressure control devices, and more specifically, to a temperature and pressure control device for a reactor used in the production of an anti-caking agent for high-tower fertilizers. Background Art

[0002] Anti-caking agents are important materials for moisture-proofing and anti-caking of powdered and granular materials during storage and transportation. The main container used in the production of anti-caking agents is the reactor. During the reactor processing, the temperature and pressure of the reactor need to be precisely controlled. Too high or too low temperature and pressure will affect the reaction effect and even cause irreversible serious consequences.

[0003] The pipelines of the existing mechanism are mainly connected by flanges during application. In actual application, the flanges are prone to leakage problems, and when the existing pipelines are connected, impurities will remain in the temperature and pressure pipelines, causing pipeline blockage.

[0004] After searching, the Chinese patent with authorization announcement number CN219308690U discloses a temperature and pressure control device for a reactor for producing anti-caking agents for high-tower fertilizers. The structure connects the temperature control tube and the pressure control tube of the reactor, and adopts a connection control mechanism with high sealing performance to realize the connection of the temperature and pressure control device, and then cooperates with a detachable filter assembly to realize filtering of the passing material. The threaded block is connected to the internal thread to realize sealing of the end of the filter hole. The outer diameter of the filter tube is matched with the filter hole to achieve sealing. At the same time, the material passes through the open side of the filter tube to achieve filtration. During maintenance, the threaded block is directly turned to remove the filter tube to realize cleaning of the filter assembly. The structure is simple and easy to maintain.

[0005] However, in actual use, this structure seals the end of the filter hole by connecting the threaded block with the internal thread, which easily causes leakage in the threaded block and the thread groove under high pressure, affecting the reliability and durability of the seal. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a temperature and pressure control device for a reactor used in the production of an anti-caking agent for high-tower fertilizer, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A temperature and pressure control device for a reactor used in the production of a high-tower fertilizer anti-caking agent comprises a reactor body with a temperature and pressure controller installed therein, an output pipe of the reactor body being connected through a temperature control tube and a pressure control tube, the temperature control tube being arranged on one side of the pressure control tube, one end of each of the temperature control tube and the pressure control tube being connected to the temperature and pressure controller inside the reactor body, a first flange plate being provided on one side of each of the temperature control tube and the pressure control tube, and a sealing mechanism being provided on one side of the first flange plate;

[0009] The sealing mechanism includes a sealing ring fixedly arranged on one side of the first flange plate, a second flange plate is sleeved on the sealing ring, a sealing groove is provided on the surface of the second flange plate, the sealing ring is slidably connected to the sealing groove, the first flange plate and the second flange plate are threadedly connected by bolts, a filter box is fixedly arranged on one side of the second flange plate, the filter box is arranged in an open shape, an inner mesh box is fixedly arranged inside the filter box, an inner sealing groove is provided on the surface of the inner mesh box, an inner sealing ring is provided inside the inner sealing groove, and an inner mesh cover is fixedly arranged on the top of the inner sealing ring.

[0010] By adopting the above technical solution: in order to ensure the sealing of the reactor under high pressure and high temperature environment, prevent material leakage, and further enhance the sealing effect through multi-layer sealing.

[0011] As a further description of the above technical solution: a disassembly mechanism is provided on the top of the inner mesh cover, and the disassembly mechanism includes a pressure plate arranged on the top of the inner mesh cover, and a plurality of springs are fixedly provided on the top of the pressure plate, and a cover plate is fixedly provided on the top of the plurality of springs, and a fixing groove is provided on the surface of the cover plate, and a sealing strip is clamped inside the fixing groove.

[0012] By adopting the above technical solution: in order to facilitate the disassembly and cleaning of the first filter element and the second filter element, the service life is extended and the maintenance cost is reduced.

[0013] As a further description of the above technical solution: connecting frames are fixedly provided on both sides of the filter box, a connecting block is inserted into the connecting frame, one side of the connecting block is connected to the cover plate, a plurality of limiting grooves are provided on the surface of the connecting block, a U-shaped block is inserted into the interior of the plurality of limiting grooves, one end of the U-shaped block passes through the limiting groove and extends to the interior of the filter box, a first filter element and a second filter element are provided inside the inner net box, and the first filter element is arranged on one side of the second filter element.

[0014] By adopting the above technical solution: in order to conveniently and effectively remove impurities generated during the reaction, improve product quality, and thus greatly improve the use effect.

[0015] The technical effects and advantages of this utility model are:

[0016] By setting up a sealing mechanism, compared with the prior art, the sealing ring on one side of the first flange plate is inserted into the sealing groove opened on the surface of the second flange plate, and then fixed with bolts, thereby realizing the connection between the filter box and the temperature control tube and the pressure control tube respectively, thereby facilitating installation and preventing leakage. Then, during use, the first filter element and the second filter element inside the filter box are used for filtration. The materials of the first filter element and the second filter element are both ceramic filter elements, which further improves the filtration accuracy. In addition, the inner sealing ring is inserted into the interior of the sealing groove, which can ensure the close fit of the sealing surface, thereby ensuring the sealing effect.

[0017] By setting up a disassembly mechanism, compared with the existing technology, by pulling the U-shaped blocks to both sides of the filter box, the U-shaped blocks are driven to separate from the filter box and the limit groove. At this time, the spring is depressurized, thereby resetting and driving the cover plate to move upward, and at the same time the sealing strip moves inside the fixed groove. Then the staff drives the cover plate to continue to move upward, so as to remove the cover plate, and then pull the inner mesh cover upward to drive the inner sealing ring to separate from the inner sealing groove, and then separate the inner mesh box from the inner mesh cover, remove the inner mesh cover, and then pull the first filter element and the second filter element upward to take out, so as to facilitate cleaning or replacement. The above steps can be reversed to perform installation, realizing quick disassembly and assembly, and facilitating subsequent maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the overall front view structure of the utility model.

[0020] Figure 3 This is a schematic diagram of the first flange plate structure of the present invention.

[0021] Figure 4 This is a schematic structural diagram of the sealing mechanism of the present utility model.

[0022] Figure 5 This is a schematic diagram of the disassembly mechanism structure of the present utility model.

[0023] The accompanying drawings are marked as follows: 1. Reactor body; 2. Temperature control tube; 3. Pressure control tube; 4. First flange plate; 5. Sealing ring; 6. Second flange plate; 7. Sealing groove; 8. Filter box; 9. Inner mesh box; 10. Inner sealing groove; 11. Inner sealing ring; 12. Inner mesh cover; 13. Pressure plate; 14. Spring; 15. Cover plate; 16. Fixing groove; 17. Sealing strip; 18. Connecting frame; 19. Connecting block; 20. Limiting groove; 21. U-shaped block; 22. First filter element; 23. Second filter element. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] The embodiments of this application disclose Figure 1-5 The temperature and pressure control device for a reactor used in the production of an anti-caking agent for high-tower fertilizer shown in the figure includes a reactor body 1 with a temperature and pressure controller installed inside. The output pipe of the reactor body 1 is connected to a temperature control tube 2 and a pressure control tube 3. The temperature control tube 2 is arranged on one side of the pressure control tube 3. One end of the temperature control tube 2 and the pressure control tube 3 are both connected to the temperature and pressure controller inside the reactor body 1. A first flange plate 4 is provided on one side of the temperature control tube 2 and the pressure control tube 3. A sealing mechanism is provided on one side of the first flange plate 4.

[0026] The sealing mechanism includes a sealing ring 5 fixedly arranged on one side of the first flange plate 4, a second flange plate 6 is sleeved on the sealing ring 5, a sealing groove 7 is opened on the surface of the second flange plate 6, the sealing ring 5 is slidably connected to the sealing groove 7, the first flange plate 4 and the second flange plate 6 are threadedly connected by bolts, a filter box 8 is fixedly arranged on one side of the second flange plate 6, the filter box 8 is arranged in an open shape, an inner mesh box 9 is fixedly arranged inside the filter box 8, an inner sealing groove 10 is opened on the surface of the inner mesh box 9, an inner sealing ring 11 is arranged inside the inner sealing groove 10, and an inner mesh cover 12 is fixedly arranged on the top of the inner sealing ring 11. The sealing ring 5 on one side of the first flange plate 4 is inserted into the sealing groove 7 opened on the surface of the second flange plate 6, and then fixed with bolts, thereby realizing the connection between the filter box 8 and the temperature control tube 2 and the pressure control tube 3 respectively, which is convenient for installation and can keep the sealing surface in close fit, thereby ensuring the sealing effect.

[0027] Reference Figure 2-3 As shown, a disassembly mechanism is provided on the top of the inner mesh cover 12, which includes a pressure plate 13 provided on the top of the inner mesh cover 12, and a plurality of springs 14 are fixedly provided on the top of the pressure plate 13. A cover plate 15 is fixedly provided on the top of the plurality of springs 14. A fixing groove 16 is provided on the surface of the cover plate 15, and a sealing strip 17 is clamped inside the fixing groove 16. First, the U-shaped block 21 is pulled toward both sides of the filter box 8 to drive the U-shaped block 21 to separate from the filter box 8 and the limit groove 20. At this time, the spring 14 releases pressure, thereby resetting and driving the cover plate 15 to move upward. The cover plate 15 drives the connecting blocks 19 on both sides to move upward inside the connecting frame 18, and the sealing strip 17 moves inside the fixing groove 16. Then, the staff drives the cover plate 15 to continue to move upward, thereby driving the connecting block 19 to separate from the connecting frame 18, thereby removing the cover plate 15. The operation is convenient and quick.

[0028] Reference Figure 4-5 As shown, both sides of the filter box 8 are fixedly provided with a connecting frame 18, and a connecting block 19 is inserted into the connecting frame 18. One side of the connecting block 19 is connected to the cover plate 15. A plurality of limiting grooves 20 are provided on the surface of the connecting block 19. A U-shaped block 21 is inserted into the interior of the plurality of limiting grooves 20. One end of the U-shaped block 21 passes through the limiting groove 20 and extends into the interior of the filter box 8. A first filter element 22 and a second filter element 23 are provided inside the inner mesh box 9. The first filter element 22 is arranged on one side of the second filter element 23. Pulling the inner mesh cover 12 upward drives the inner sealing ring 11 to separate from the inner sealing groove 10, then separates the inner mesh box 9 from the inner mesh cover 12, removes the inner mesh cover 12, and then pulls the first filter element 22 and the second filter element 23 upward to take out, so as to facilitate cleaning or replacement. The above steps can be reversed to perform installation, realizing quick disassembly and assembly, and facilitating subsequent maintenance.

[0029] Working principle of this utility model:

[0030] The present invention is a temperature and pressure control device for a reactor for producing an anti-caking agent for high-tower fertilizer. When the device is in use, the temperature and pressure of the reactor are controlled by a temperature and pressure controller. Automatic adjustment is achieved by utilizing the principle of thermal expansion and contraction of a temperature-sensitive fluid and the incompressibility of a liquid. This device belongs to the prior art and is not described in detail in this technical solution. First, the sealing ring 5 on one side of the first flange plate 4 is inserted into the sealing groove 7 provided on the surface of the second flange plate 6, and then fixed with bolts, thereby realizing the connection between the filter box 8 and the temperature control tube 2 and the pressure control tube 3 respectively, thereby facilitating installation and maintaining a close fit of the sealing surfaces, thereby ensuring a sealing effect. Subsequently, during use, filtration is performed through the first filter element 22 and the second filter element 23 inside the filter box 8. Both the first filter element 22 and the second filter element 23 are made of ceramic filter elements. The first filter element 22 is a coarse filter layer for removing large particles of impurities, while the second filter element 23 is a fine filter layer, thereby further improving the filtration accuracy, thereby effectively filtering, thereby preventing impurities from entering the reactor body of the temperature and pressure controller, thereby enhancing safety.

[0031] When it is necessary to disassemble and replace the first filter element 22 and the second filter element 23 inside, first pull the U-shaped block 21 to both sides of the filter box 8 to drive the U-shaped block 21 to separate from the filter box 8 and the limit groove 20. At this time, the spring 14 releases pressure, thereby resetting and driving the cover plate 15 to move upward. The cover plate 15 drives the connecting blocks 19 on both sides to move upward inside the connecting frame 18. At the same time, the sealing strip 17 moves inside the fixed groove 16. Then, the staff drives the cover plate 15 to continue to move upward, thereby driving the connecting block 19 to separate from the connecting frame 18, thereby removing the cover plate 15, and then pulling the inner mesh cover 12 upward to drive the inner sealing ring 11 to separate from the inner sealing groove 10. The mesh box 9 is separated from the inner mesh cover 12, the inner mesh cover 12 is removed, and then the first filter element 22 and the second filter element 23 are pulled upward to take them out, so that they can be cleaned or replaced. The above steps can be reversed to install, and quick disassembly and assembly are achieved, which is convenient for subsequent maintenance. Filtration is performed through the first filter element 22 and the second filter element 23 inside the filter box 8. The first filter element 22 and the second filter element 23 are both made of ceramic filter elements. The first filter element 22 is a coarse filter layer for removing large particles of impurities, and the second filter element 23 is a fine filter layer, which further improves the filtration accuracy and is convenient for disassembly and replacement to prevent blockage of the temperature control tube 2 and the pressure control tube 3 in the temperature and pressure control.

[0032] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A temperature and pressure control device for a reactor for producing an anti-caking agent for high-tower fertilizer, comprising a reactor body (1) with a temperature and pressure controller installed therein, characterized in that: The output pipe of the reactor body (1) is connected to a temperature control pipe (2) and a pressure control pipe (3), the temperature control pipe (2) is arranged on one side of the pressure control pipe (3), one end of each of the temperature control pipe (2) and the pressure control pipe (3) is connected to a temperature and pressure controller inside the reactor body (1), one side of each of the temperature control pipe (2) and the pressure control pipe (3) is provided with a first flange plate (4), and one side of the first flange plate (4) is provided with a sealing mechanism; The sealing mechanism comprises a sealing ring (5) fixedly arranged on one side of the first flange plate (4); a second flange plate (6) is sleeved on the sealing ring (5); a sealing groove (7) is provided on the surface of the second flange plate (6); the sealing ring (5) is slidably connected to the sealing groove (7); the first flange plate (4) and the second flange plate (6) are threadedly connected by bolts; a filter box (8) is fixedly arranged on one side of the second flange plate (6); the filter box (8) is arranged in an open shape; an inner net box (9) is fixedly arranged inside the filter box (8); an inner sealing groove (10) is provided on the surface of the inner net box (9); an inner sealing ring (11) is provided inside the inner sealing groove (10); and an inner net cover (12) is fixedly arranged on the top of the inner sealing ring (11).

2. The temperature and pressure control device for a reactor for producing an anti-caking agent for high-tower fertilizer according to claim 1, characterized in that: A disassembly mechanism is provided on the top of the inner mesh cover (12), and the disassembly mechanism comprises a pressure plate (13) provided on the top of the inner mesh cover (12), a plurality of springs (14) are fixedly provided on the top of the pressure plate (13), and a cover plate (15) is fixedly provided on the top of each of the plurality of springs (14).

3. The temperature and pressure control device for a reactor for producing an anti-caking agent for high-tower fertilizer according to claim 2, characterized in that: A fixing groove (16) is provided on the surface of the cover plate (15), and a sealing strip (17) is clamped inside the fixing groove (16).

4. The temperature and pressure control device for a reactor for producing an anti-caking agent for high-tower fertilizer according to claim 1, characterized in that: A connection frame (18) is fixedly provided on both sides of the filter box (8), a connection block (19) is inserted into the connection frame (18), and one side of the connection block (19) is connected to the cover plate (15).

5. The temperature and pressure control device for a reactor for producing an anti-caking agent for high-tower fertilizer according to claim 4, characterized in that: A plurality of limiting grooves (20) are provided on the surface of the connection block (19), a U-shaped block (21) is inserted into the plurality of limiting grooves (20), and one end of the U-shaped block (21) passes through the limiting groove (20) and extends into the interior of the filter box (8).

6. The temperature and pressure control device for a reactor for producing an anti-caking agent for high-tower fertilizer according to claim 1, characterized in that: A first filter core (22) and a second filter core (23) are provided inside the inner network box (9), and the first filter core (22) is provided on one side of the second filter core (23).

Citation Information

Patent Citations

  • Reaction kettle temperature and pressure control device for production of high-tower fertilizer anti-blocking agent

    CN219308690U