Stirring and heating integrated polysulfoaluminum chloride reaction kettle
By combining the design of the double-layer stirring slurry structure and the heating system, the problems of poor stirring effect and difficulty in cleaning the inner wall of the traditional reactor are solved, and efficient preparation and simple cleaning of polysulfide aluminum chloride are achieved.
Patent Information
- Application Number
- CN202422029366.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The stirring effect of traditional reactors is poor, and the liquid cannot be fully reacted, and the scraping structure of the inner wall attachment is lacking, which leads to difficulty in cleaning and affects the preparation efficiency of polyaluminum sulfide and chloride.
A stir-heating integrated polysulfide chloride reactor is designed, adopting a double-layer stir-slurry structure, including wavy and U-shaped stir-slurry, which automatically scrapes away the inner wall attachments, and achieves uniform heating and stirring through a blower and heater. Combined with a motor-driven rotary system, it ensures that the raw materials are fully mixed and react quickly.
The preparation efficiency of polysulfide and aluminum chloride is improved, the cleaning process of the reactor is simplified, and the production efficiency and product quality are improved.
Smart Images

Figure CN223184537U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactors, in particular to a stirring and heating integrated polyaluminum chloride sulfide reactor. Background Art
[0002] Polyaluminum chlorsulfide is a composite modified polyaluminum chloride with fast coagulation reaction speed, large fluffing, fast precipitation speed, strong adaptability to changes in raw water turbidity, and special effects in treating low-temperature, low-turbidity and high-turbidity water. It has a small dosage, is easy to operate and manage, and does not corrode dosing equipment and pipeline components. The product has stable quality, high purity, and extremely low insoluble matter content. It is a relatively common water treatment agent. The preparation of polyaluminum chlorsulfide generally needs to be carried out in a reactor.
[0003] Most traditional reactors use a single stirring plate for stirring, which has poor mixing effect and cannot ensure the full reaction of the liquid medicine, thus affecting the preparation efficiency of polyaluminum chlorosulfide. In addition, there is a lack of a scraping structure for removing the attachments on the inner wall. After the reaction is completed, it is more troublesome to clean the inner wall of the reactor, which makes the cleaning of the reactor more labor-intensive and inconvenient for the preparation and use of polyaluminum chlorosulfide. Therefore, we need to design a more efficient and easy-to-clean inner wall integrated stirring and heating polyaluminum chlorosulfide reactor. Utility Model Content
[0004] The purpose of the utility model is to provide a stirring and heating integrated polyaluminum chloride sulfide reactor, which can heat and stir the raw materials and automatically scrape off the attachments on the inner wall of the reactor body, so that the material reaction is faster and the preparation efficiency of polyaluminum chloride sulfide is effectively increased.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stirring and heating integrated polyaluminum chloride sulfide reactor, comprising a reactor body, a feed port and a discharge port arranged on the reactor body, and a stirring frame arranged in the reactor body, the stirring frame comprising a rotating shaft, a first stirring paddle, and a second stirring paddle; the rotating shaft is vertically arranged in the reactor body, the first stirring paddle and the second stirring paddle are both symmetrically arranged in groups on both sides of the rotating shaft, the first stirring paddle is wavy, the second stirring paddle is U-shaped and its opening faces the rotating shaft, the first stirring paddle is located inside the second stirring paddle, and the outer wall of the second stirring paddle is in contact with the interior of the reactor body; the upper end of the rotating shaft passes through the reactor body, and a driven wheel, a driving wheel, and a motor are arranged on the top of the reactor body; the driven wheel is arranged on the outer wall of the rotating shaft, the driven wheel and the driving wheel are meshed, and the output end of the motor is fixedly connected to the driving wheel through the rotating shaft;
[0006] The interiors of the rotating shaft, the first stirring paddle and the second stirring paddle are all hollow structures, the upper and lower ends of the first stirring paddle and the second stirring paddle are connected to the rotating shaft, and the two ends of the rotating shaft are open; the lower end of the rotating shaft passes through the reactor body, and both ends of the reactor body are provided with universal pipe joints; a blower and a heater are provided on the top of the reactor body; the input and output ends of the blower are respectively connected to the universal pipe joint located below and the input end of the heater through pipes, and the output end of the heater is connected to the universal pipe joint located above through a pipe.
[0007] In order to facilitate exhaust or extraction, as a preferred stirring and heating integrated polyaluminum sulfide chloride reactor of the present invention, a connecting pipe is provided on the pipeline connecting the blower and the universal pipe joint, a control valve is provided on the connecting pipe, and a first temperature sensor is provided in the connecting pipe.
[0008] In order to facilitate heating of the raw materials inside the reactor from the outside, a preferred stirring and heating integrated polyaluminum sulfide chloride reactor of the present invention is provided with a heating jacket on the outer wall of the reactor body, the heating jacket is provided with a liquid inlet and a liquid outlet, and an electric heating rod is provided at the bottom of the heating jacket, and the heating portion of the electric heating rod extends into the heating jacket.
[0009] In order to detect the temperature inside the reactor body, as a preferred stirring and heating integrated polyaluminum sulfide chloride reactor of the present invention, a second temperature sensor is provided inside the reactor body, and a controller is provided on the heating jacket, and the controller is electrically connected to the first temperature sensor, the second temperature sensor, the blower, the heater, and the electric heating rod respectively.
[0010] In order to facilitate flushing and cleaning of the reactor body, as a preferred stirring and heating integrated polyaluminum chloride sulfide reactor of the present invention, a flushing nozzle is provided on the top of the reactor body, and a water supply pipe connected to the flushing nozzle is provided on the reactor body.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0012] The utility model starts the motor, meshes the driving wheel with the driven wheel, rotates the stirring frame, and simultaneously stirs the raw materials in the reactor body with the first stirring paddle and the second stirring paddle, thereby ensuring that the raw materials in the middle and edge of the reactor body are fully mixed and reacted, thereby improving the efficiency of raw material stirring.
[0013] The second stirring paddle is attached to the inner wall of the reactor body. While stirring, the second stirring paddle can automatically scrape off the attachments on the inner wall of the reactor body, making it convenient for subsequent use of the reactor body;
[0014] The blower and the heater are started, and the hot air flow circulates in the rotating shaft, the first stirring paddle, and the second stirring paddle, thereby heating the raw materials and facilitating uniform heating and reaction of the materials, making the materials react more quickly, and effectively increasing the preparation efficiency of polyaluminum sulfide chloride. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the utility model;
[0016] Figure 2 for Figure 1 AA structural diagram;
[0017] Figure 3 for Figure 2 Schematic diagram of the enlarged structure at point B in the middle.
[0018] In the figure: 1. Reactor body; 2. Feed inlet; 3. Discharge outlet; 4. Rotating shaft; 5. First stirring paddle; 6. Second stirring paddle; 7. Driven wheel; 8. Driving wheel; 9. Motor; 10. Universal pipe joint; 11. Blower; 12. Heater; 13. Connecting pipe; 14. Control valve; 15. First temperature sensor; 16. Heating jacket; 17. Liquid inlet; 18. Liquid outlet; 19. Electric heating rod; 20. Second temperature sensor; 21. Controller; 22. Flushing nozzle; 23. Water supply pipe. DETAILED DESCRIPTION
[0019] See also Figures 1 to 3 , a stirring and heating integrated polyaluminum chloride sulfide reactor, comprising a reactor body 1, a feed port 2 and a discharge port 3 arranged on the reactor body 1, and a stirring frame arranged in the reactor body 1, the stirring frame comprising a rotating shaft 4, a first stirring paddle 5, and a second stirring paddle 6; the rotating shaft 4 is vertically arranged in the reactor body 1, the first stirring paddle 5 and the second stirring paddle 6 are both symmetrically arranged in groups on both sides of the rotating shaft 4, the first stirring paddle 5 is wavy, the second stirring paddle 6 is U-shaped and its opening faces the rotating shaft 4, the first stirring paddle 5 is located inside the second stirring paddle 6, and the outer wall of the second stirring paddle 6 is in contact with the interior of the reactor body 1; the upper end of the rotating shaft 4 passes through the reactor body 1, and a driven wheel 7, a driving wheel 8, and a motor 9 are arranged on the top of the reactor body 1; the driven wheel 7 is arranged on the outer wall of the rotating shaft 4, the driven wheel 7 and the driving wheel 8 are meshed, and the output end of the motor 9 is fixedly connected to the driving wheel 8 through a rotating shaft;
[0020] The interiors of the rotating shaft 4, the first stirring paddle 5, and the second stirring paddle 6 are all hollow structures. The upper and lower ends of the first stirring paddle 5 and the second stirring paddle 6 are connected to the rotating shaft 4, and the two ends of the rotating shaft 4 are open; the lower end of the rotating shaft 4 passes through the reactor body 1, and both ends of the reactor body 1 are provided with universal pipe joints 10; a blower 11 and a heater 12 are provided on the top of the reactor body 1; the input end and output end of the blower 11 are respectively connected to the universal pipe joint 10 located below and the input end of the heater 12 through pipes, and the output end of the heater 12 is connected to the universal pipe joint 10 located above through a pipe.
[0021] In this embodiment, the raw materials enter the reactor body 1 through the feed port 2; the motor 9 is started, the driving wheel 8 and the driven wheel 7 are engaged, and the stirring frame rotates, and the first stirring paddle 5 and the second stirring paddle 6 simultaneously stir the raw materials inside the reactor body 1, which can ensure that the raw materials in the middle and edge of the reactor body 1 are fully mixed and reacted, thereby improving the efficiency of raw material stirring;
[0022] The second stirring paddle 6 is in contact with the inner wall of the reactor body 1. During stirring, the second stirring paddle 6 can automatically scrape off the attachments on the inner wall of the reactor body 1, facilitating the subsequent use of the reactor body 1.
[0023] Start the blower 11 and the heater 12; the blower 11 circulates the air in the rotating shaft 4, the first stirring paddle 5, and the second stirring paddle 6 to the heater 12 for heating, and the heated airflow is diverted to the rotating shaft 4, the first stirring paddle 5, and the second stirring paddle 6, which facilitates heat exchange between the hot airflow and the raw materials and realizes the function of heating the raw materials. The rotating shaft 4, the first stirring paddle 5, and the second stirring paddle 6 rotate, which facilitates uniform heating and reaction of the materials. At the same time, the hot airflow circulates, making the material reaction faster, which can effectively increase the preparation efficiency of polyaluminum sulfide chloride.
[0024] As a technical optimization solution of the present invention, a connecting pipe 13 is provided on the pipeline connecting the blower 11 and the universal pipe joint 10 , a control valve 14 is provided on the connecting pipe 13 , and a first temperature sensor 15 is provided in the connecting pipe 13 .
[0025] In this embodiment, the control valve 14 on the connecting pipe 13 is opened to facilitate the entry of new air from the outside into the blower 11 or the discharge of air inside the rotating shaft 4. The first temperature sensor 15 can monitor the temperature of the internal airflow. When the temperature reaches the set value, the heater 12 can be powered off and the blower 11 continues to operate. When the temperature is lower than the set value, the heater 12 continues to operate.
[0026] As a technical optimization solution of the present invention, a heating jacket 16 is provided on the outer wall of the reactor body 1, and a liquid inlet 17 and a liquid outlet 18 are provided on the heating jacket 16. An electric heating rod 19 is provided at the bottom of the heating jacket 16, and the heating part of the electric heating rod 19 extends into the heating jacket 16.
[0027] In this embodiment, a heating layer is formed between the heating jacket 16 and the reactor body 1. The heat-conducting oil enters the heating layer through the liquid inlet pipe 17. The electric heating rod 19 is energized, which makes it easy to heat the heat-conducting oil inside the heating jacket 16. The heat-conducting oil exchanges heat with the raw materials inside the reactor body 1, so that the raw materials inside the reactor body 1 can be heated. The heating jacket 16 and the heater 12 heat the reactor body 1 from the inside and from the outside, respectively, to improve the heating efficiency. At the same time, the heating jacket 16 plays a role of insulation to prevent the heat inside the reactor body 1 from being transferred to the outside.
[0028] As a technical optimization solution of the present invention, a second temperature sensor 20 is provided inside the reactor body 1, and a controller 21 is provided on the heating jacket 16. The controller 21 is electrically connected to the first temperature sensor 15, the second temperature sensor 20, the blower 11, the heater 12, and the electric heating rod 19 respectively.
[0029] In this embodiment, the second temperature sensor 20 is easy to monitor the temperature inside the reactor body 1. When the temperature reaches a set value, the controller 21 controls the second temperature sensor 20, the hot air blower, and the electric heating rod 19 to cut off power.
[0030] As a technical optimization solution of the present invention, a flushing nozzle 22 is provided at the top of the interior of the reactor body 1 , and a water supply pipe 23 connected to the flushing nozzle 22 is provided on the reactor body 1 .
[0031] In this embodiment, the water supply pipe 23 is opened to supply water to the flushing nozzle 22 , so as to facilitate automatic flushing and cleaning of the interior of the reactor body 1 .
[0032] Working principle: First, the raw materials enter the reactor body 1 through the feed port 2; the motor 9, the blower 11, and the heater 12 are started; the driving wheel 8 and the driven wheel 7 are engaged to rotate the stirring frame, so that the first stirring paddle 5 and the second stirring paddle 6 can stir the raw materials inside the reactor body 1, which can ensure that the raw materials are fully mixed and improve the efficiency of raw material stirring; and when the second stirring paddle 6 rotates, it can automatically scrape off the attachments on the inner wall of the reactor body 1; the air in the rotating shaft 4, the first stirring paddle 5, and the second stirring paddle 6 is circulated by the blower 11 and transported to the heater 12 for heating. The heated air flow circulates in the rotating shaft 4, the first stirring paddle 5, and the second stirring paddle 6. The hot air flow can easily heat the raw materials evenly, making the reaction of the raw materials faster, which can effectively increase the preparation efficiency of polyaluminum sulfide chloride.
[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A stirring and heating integrated polyaluminum chloride sulfide reactor, comprising a reactor body (1), a feed port (2) and a discharge port (3) arranged on the reactor body (1), and a stirring frame arranged in the reactor body (1), characterized in that: The stirring frame comprises a rotating shaft (4), a first stirring paddle (5), and a second stirring paddle (6); the rotating shaft (4) is vertically arranged in the reactor body (1); the first stirring paddle (5) and the second stirring paddle (6) are both symmetrically arranged in groups on both sides of the rotating shaft (4); the first stirring paddle (5) is wavy, the second stirring paddle (6) is U-shaped and has an opening facing the rotating shaft (4); the first stirring paddle (5) is located in the second stirring paddle (6), and the outer wall of the second stirring paddle (6) is in contact with the interior of the reactor body (1); the upper end of the rotating shaft (4) passes through the reactor body (1), and a driven wheel (7), a driving wheel (8), and a motor (9) are arranged on the top of the reactor body (1); the driven wheel (7) is arranged on the outer wall of the rotating shaft (4), the driven wheel (7) and the driving wheel (8) are meshed, and the output end of the motor (9) is fixedly connected to the driving wheel (8) through a rotating shaft; The interiors of the rotating shaft (4), the first stirring paddle (5), and the second stirring paddle (6) are all hollow structures; the upper and lower ends of the first stirring paddle (5) and the second stirring paddle (6) are both connected to the rotating shaft (4), and the two ends of the rotating shaft (4) are open; the lower end of the rotating shaft (4) passes through the reactor body (1), and both ends of the reactor body (1) are provided with universal pipe joints (10); a blower (11) and a heater (12) are provided on the top of the reactor body (1); the input end and the output end of the blower (11) are respectively connected to the universal pipe joint (10) and the input end of the heater (12) located below through pipelines, and the output end of the heater (12) is connected to the universal pipe joint (10) located above through a pipeline.
2. The stirring and heating integrated polyaluminum chloride sulfide reactor according to claim 1, characterized in that: A connecting pipe (13) is provided on the pipeline connecting the blower (11) and the universal pipe joint (10), a control valve (14) is provided on the connecting pipe (13), and a first temperature sensor (15) is provided in the connecting pipe (13).
3. The stirring and heating integrated polyaluminum chloride sulfide reactor according to claim 1, characterized in that: A heating jacket (16) is provided on the outer wall of the reactor body (1), and a liquid inlet (17) and a liquid outlet (18) are provided on the heating jacket (16). An electric heating rod (19) is provided at the bottom of the heating jacket (16), and a heating portion of the electric heating rod (19) extends into the heating jacket (16).
4. The stirring and heating integrated polyaluminum chloride sulfide reactor according to claim 3, characterized in that: A second temperature sensor (20) is provided inside the reactor body (1), and a controller (21) is provided on the heating jacket (16). The controller (21) is electrically connected to the first temperature sensor (15), the second temperature sensor (20), the blower (11), the heater (12), and the electric heating rod (19), respectively.
5. The stirring and heating integrated polyaluminum chloride sulfide reactor according to claim 1, characterized in that: A flushing nozzle (22) is provided at the top of the interior of the reactor body (1), and a water supply pipe (23) communicating with the flushing nozzle (22) is provided on the reactor body (1).