Ultrasonic atomization spraying equipment
By designing ultrasonic atomization spraying equipment, using the combination of negative pressure adsorption and ultrasonic nozzles, the problem that existing spraying equipment cannot meet market demand is solved, and efficient and accurate spraying effect is achieved.
Patent Information
- Application Number
- CN202422253319.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-14
AI Technical Summary
Existing spraying equipment cannot meet market demand, especially in industrial environments with high degree of automation, and efficient and precise spraying operations cannot be achieved.
An ultrasonic atomization spraying equipment is designed, including a sprayer housing, an ultrasonic atomization spraying chamber, an electrical control chamber, an adsorption assembly, an X-axis, Y-axis and Z-axis mobile rack. The precise spraying of items is achieved through the combination of negative pressure adsorption and ultrasonic nozzles.
It realizes efficient and precise spraying of the surface of the item, and improves the degree of automation and quality of spraying operations.
Smart Images
Figure CN223184765U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of spraying equipment, in particular to ultrasonic atomization spraying equipment. Background Art
[0002] Spraying equipment is a product of the increasingly common environment of industrial technology development and automation. With the increasing degree of automation, the application of spraying production lines has become more and more extensive and has penetrated into many fields of the national economy. Although there are many types of existing spraying equipment, they can no longer meet market demand.
[0003] Therefore, it is necessary to invent an ultrasonic atomizing spraying device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide an ultrasonic atomization spraying device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an ultrasonic atomizing spraying device, comprising a sprayer housing, an ultrasonic atomizing spraying chamber and an electrical control chamber provided in the sprayer housing, the front side of the ultrasonic atomizing spraying chamber being connected to a chamber door, the chamber door being connected to the sprayer housing by a lock, a placement table being provided in the ultrasonic atomizing spraying chamber, the side wall of the placement table being provided with an adsorption assembly, two Y-axis movable frames being provided in the ultrasonic atomizing spraying chamber, the tops of the two Y-axis movable frames being commonly connected to an X-axis movable frame, the front side of the X-axis movable frame being connected to a Z-axis movable frame, the front side of the Z-axis movable frame being connected to a fixed frame, an ultrasonic nozzle being provided in the fixed frame, a motor controller, a PLC programmable controller and an air source control device being provided in the electrical control chamber, an operation panel being provided on the front side of the electrical control chamber, a touch display screen and a plurality of operation buttons being provided on the surface of the operation panel, and a liquid supply pump being provided below the operation panel.
[0006] Preferably, the adsorption component includes an air suction pipe connected to the left and right sides of the placement table, an air suction cavity is opened in the placement table, an adsorption port connected to the air suction cavity is opened on the top of the placement table, and the other end of the air suction pipe is connected to the air connecting pipe.
[0007] Preferably, the side wall of the Z-axis movable frame is connected to a connecting rod, and the other end of the connecting rod is connected to an infrared positioning cursor.
[0008] Preferably, support rods are connected to the four corners of the bottom of the sprayer housing, and the other ends of the support rods are connected to supporting feet.
[0009] Preferably, a lighting lamp is connected to the top inner wall of the sprayer housing.
[0010] Preferably, a plurality of louver heat dissipation vents are provided on the right side of the sprayer housing.
[0011] Technical effects and advantages of this utility model:
[0012] By placing the object to be sprayed on the placement table, connecting the air pipe to the air pump, and using the air pump to evacuate the air, the gas in the suction chamber is sucked out through the suction pipe, so that negative pressure is generated in the placement table, and the object to be sprayed is adsorbed through the adsorption port, and the ultrasonic nozzle is driven to move left and right, front and back, and up and down by using the X-axis moving frame, the Y-axis moving frame and the Z-axis moving frame, and the liquid supply pump is used to provide the ultrasonic nozzle with spray liquid, and the ultrasonic nozzle is used to spray the surface of the object. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 For this utility model Figure 1 A schematic diagram of the front structure of FIG.
[0015] Figure 3 This is a schematic diagram of the top view of the placement table and adsorption assembly of the utility model;
[0016] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure of part A.
[0017] In the figure: 1. Sprayer housing; 2. Ultrasonic atomizing spray chamber; 3. Electrical control chamber; 4. Chamber door; 5. Placement table; 6. Adsorption assembly; 61. Suction pipe; 62. Adsorption port; 63. Air connection pipe; 7. Y-axis movable frame; 8. X-axis movable frame; 9. Z-axis movable frame; 10. Fixed frame; 11. Ultrasonic nozzle; 12. Operation panel; 13. Touch screen; 14. Operation button; 15. Liquid supply pump; 16. Connecting rod; 17. Infrared positioning cursor; 18. Support rod; 19. Support leg; 20. Light; 21. Louver heat dissipation vent. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] The utility model provides Figure 1-4The ultrasonic atomizing spraying equipment shown in the figure includes a sprayer housing 1, an ultrasonic atomizing spraying chamber 2 and an electrical control chamber 3 are arranged in the sprayer housing 1, the front side of the ultrasonic atomizing spraying chamber 2 is connected with a chamber door 4, and the chamber door 4 is connected to the sprayer housing 1 through a lock, a placement table 5 is arranged in the ultrasonic atomizing spraying chamber 2, and an adsorption component 6 is arranged on the side wall of the placement table 5, two Y-axis movable frames 7 are arranged in the ultrasonic atomizing spraying chamber 2, the tops of the two Y-axis movable frames 7 are commonly connected to the X-axis movable frame 8, the front side of the X-axis movable frame 8 is connected to the Z-axis movable frame 9, and the front side of the Z-axis movable frame 9 is connected to the fixed frame 10, an ultrasonic nozzle 11 is arranged in the fixed frame 10, and a ventilation joint for positive pressure airflow access is provided on the ultrasonic nozzle 11 to ensure that the mist sprayed by the ultrasonic nozzle 11 is gathered, and the electrical control A motor controller, a PLC programmable controller and an air source control device are provided in the warehouse 3. The air source control device includes a pressure regulating valve and an oil-water separator. An operation panel 12 is provided on the front side of the electrical control warehouse 3. The surface of the operation panel 12 is provided with a touch screen 13 and multiple operation buttons 14. The touch screen 13 can compile the trajectory required for spraying, program selection and real-time display of working status, data, etc.; the operation buttons 14 include equipment power-on button, emergency stop, pause button, program running button, ultrasonic air pressure fine-tuner and ultrasonic air pressure display. A liquid supply pump 15 is provided below the operation panel 12. The X-axis moving frame 8, Y-axis moving frame 7 and Z-axis moving frame 9 are all existing technologies, and are the same as the cutting head lateral movement mechanism on the laser cutting machine, and are commonly used technical means by people in this field, so they will not be elaborated.
[0020] The adsorption component 6 includes an air suction pipe 61 connected to the left and right sides of the placement table 5. An air suction cavity is opened in the placement table 5. An adsorption port 62 connected to the air suction cavity is opened on the top of the placement table 5. The other end of the air suction pipe 61 is connected to an air connecting pipe 63. The air connecting pipe 63 is connected to the air pump. By using the air pump to evacuate air, the gas in the air suction cavity is sucked out through the air suction pipe 61, so that negative pressure is generated in the placement table 5, and the objects to be sprayed are adsorbed through the adsorption port 62.
[0021] The side wall of the Z-axis movable frame 9 is connected to a connecting rod 16, and the other end of the connecting rod 16 is connected to an infrared positioning cursor 17. The cursor can be in the form of a dot, a line or a cross, which can facilitate the positioning of the spraying position of the ultrasonic nozzle 11. The material of the connecting rod 16 is aluminum alloy.
[0022] Support rods 18 are connected to the four corners of the bottom of the sprayer housing 1, and the other ends of the support rods 18 are connected to support legs 19, which can conveniently support the sprayer housing 1.
[0023] A lighting lamp 20 is connected to the top inner wall of the sprayer housing 1 to facilitate lighting the interior of the sprayer housing 1 .
[0024] A plurality of louver heat dissipation openings 21 are provided on the right side of the sprayer housing 1 , which can conveniently dissipate heat for the motor controller, PLC programmable controller and air source control device in the electrical control compartment 3 .
[0025] Working principle of this utility model:
[0026] By placing the object to be sprayed on the placement table 5, connecting the air pipe 63 to the air pump, and using the air pump to evacuate air, the gas in the suction chamber is sucked out through the suction pipe 61, so that a negative pressure is generated in the placement table 5, and the object to be sprayed is adsorbed through the adsorption port 62, and the ultrasonic nozzle 11 is driven to move left and right, front and back, and up and down by using the X-axis movable frame 8, the Y-axis movable frame 7 and the Z-axis movable frame 9, and the liquid supply pump 15 is used to provide the ultrasonic nozzle 11 with spray liquid, and the ultrasonic nozzle 11 is used to spray the surface of the object.
[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An ultrasonic atomizing spraying device, comprising a sprayer housing, characterized in that: An ultrasonic atomizing spraying chamber and an electrical control chamber are provided in the sprayer housing, the front side of the ultrasonic atomizing spraying chamber is connected to a chamber door, and the chamber door is connected to the sprayer housing by a lock, a placing table is provided in the ultrasonic atomizing spraying chamber, and an adsorption component is provided on the side wall of the placing table, two Y-axis movable frames are provided in the ultrasonic atomizing spraying chamber, the tops of the two Y-axis movable frames are commonly connected to the X-axis movable frame, the front side of the X-axis movable frame is connected to the Z-axis movable frame, the front side of the Z-axis movable frame is connected to a fixed frame, an ultrasonic nozzle is provided in the fixed frame, a motor controller, a PLC programmable controller and an air source control device are provided in the electrical control chamber, an operation panel is provided on the front side of the electrical control chamber, a touch display screen and a plurality of operation buttons are provided on the surface of the operation panel, and a liquid supply pump is provided below the operation panel.
2. The ultrasonic atomizing spraying equipment according to claim 1, characterized in that: The adsorption component includes an air suction pipe connected to the left and right sides of the placement table, an air suction cavity is opened in the placement table, an adsorption port connected to the air suction cavity is opened on the top of the placement table, and the other end of the air suction pipe is connected to the air receiving pipe.
3. The ultrasonic atomizing spraying equipment according to claim 1, characterized in that: The side wall of the Z-axis moving frame is connected with a connecting rod, and the other end of the connecting rod is connected with an infrared positioning cursor.
4. The ultrasonic atomizing spraying equipment according to claim 1, characterized in that: The four corners of the bottom of the sprayer housing are connected to support rods, and the other ends of the support rods are connected to supporting feet.
5. The ultrasonic atomizing spraying equipment according to claim 1, characterized in that: The top inner wall of the sprayer housing is connected with a lighting lamp.
6. The ultrasonic atomizing spraying equipment according to claim 1, characterized in that: A plurality of louver heat dissipation openings are provided on the right side of the sprayer housing.