Film coating spraying device

Through the design of the support frame and hollow beam structure, combined with threaded sleeve and screw drive, automatic wide-distance control and uniform spraying of the film coating spraying device are achieved, solving the problem of incomplete spraying in the prior art.

CN223184772UActive Publication Date: 2025-08-05YANTAI RUIFANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421919649.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-08-05
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

When the existing film coating spraying device adjusts the spray width, the spray strength of the spray head needs to be adjusted accordingly, otherwise the problem of incomplete spraying is likely to occur, and the spray width cannot be automatically controlled.

Method used

The supporting frame and hollow beam structure with left and right mirror distribution are adopted, combined with the threaded sleeve and screw design, and the spray assembly slides within the hollow beam through a motor to achieve automatic approach or distance of the spray assembly, and accurately positioning is used with infrared illumination light strips, and the wide distance of the spray is automatically controlled.

Benefits of technology

The uniform spraying of the film coating is achieved, and the spraying range can be automatically adjusted according to the film width to ensure that the spraying is comprehensive and uniform.

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Abstract

The utility model relates to the technical field of spraying devices, and discloses a film coating spraying device which comprises two groups of supporting frames which are distributed in a left-right mirror image mode, a hollow cross beam is fixedly installed between the two groups of supporting frames, and a plurality of groups of fixing rods are fixedly installed in the hollow cross beam. The device comprises a hollow cross beam, a spraying assembly used for spraying a film is arranged on the hollow cross beam, the spraying assembly comprises a coating box and a sprayer, a moving block is fixedly installed on the bottom face of the coating box, a threaded sleeve is arranged on the moving block, and a lead screw is rotationally installed in the hollow cross beam. The moving block is installed on the lead screw through the matching threads of the threaded sleeve and the threaded section. The spraying assembly touches an information sending button, and the information sending button transmits a signal to a driving motor in a motor box, so that the rotating direction of the driving motor in the motor box is controlled, forward and reverse rotation of a lead screw is conveniently controlled, and the effect of automatically controlling the spraying wide distance is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying devices, in particular to a thin film coating spraying device. Background Art

[0002] Thin film coating spraying is a common surface coating technology, usually used to add specific properties to the material surface, such as wear resistance, corrosion resistance, optical properties, etc.

[0003] After searching, the authorization announcement number CN220160321 U discloses a thin film coating spraying device, which belongs to the technical field of spraying devices, including: a frame; the frame is provided with an inlet and an outlet, and a spraying chamber and a drying chamber are arranged inside; a spraying mechanism is arranged in the spraying chamber; the spraying mechanism includes a fixed block, a sliding rod, a slider, and a nozzle; the number of the fixed blocks is two, which are respectively arranged on the two inner sides of the frame; the two ends of the sliding rod are respectively fixed to the two fixed blocks; the slider is a plurality of blocks, which are driven by a moving mechanism to slide on the sliding rod; the nozzle is fixed on the slider, with the bottom facing the film and the top connected to the paint source. The nozzle of the above technical solution can be controlled to move by the moving mechanism, and the spraying range can be adjusted to meet the spraying needs of films of different widths, thereby improving the applicability and flexibility of the spraying device.

[0004] In the above technical solution: the spraying width of the entire spraying device is adjusted by adjusting the distance between two adjacent groups of nozzles, thereby realizing the spraying needs of films of different widths. However, after adjusting the distance between the two adjacent groups of nozzles, the spraying intensity of the nozzles needs to be adjusted accordingly, otherwise the film cannot be fully sprayed, and the position between the two groups of nozzles will not be sprayed with paint. The position of the nozzle is fixed, resulting in incomplete spraying and the inability to automatically control the spraying width.

[0005] To this end, we propose a thin film coating spraying device. Utility Model Content

[0006] The utility model mainly solves the above technical problems and provides a thin film coating spraying device.

[0007] In order to achieve the above-mentioned object, the present invention adopts the following technical solution: a thin film coating spraying device, comprising two sets of support frames distributed in a left and right mirror image, each support frame being provided with mounting ears, a hollow crossbeam fixedly installed between the two sets of support frames, multiple sets of fixing rods fixedly installed inside the hollow crossbeam, and a spraying assembly for spraying a thin film being provided on the hollow crossbeam;

[0008] The spraying assembly includes a paint box and a sprayer, a moving block is fixedly mounted on the bottom surface of the paint box, and the sprayer is fixedly mounted on a side of the moving block away from the paint box. A threaded sleeve is provided on the moving block, and a screw rod is rotatably mounted inside the hollow beam. The moving block is mounted on the screw rod through the mating threads of the threaded sleeve and the threaded section.

[0009] Two groups of limit slider frames are slidably installed on the hollow beam, the bottom surface of the limit slider frame is provided with an infrared light strip, and the side of the limit slider frame close to the spraying component is provided with an information sending button for controlling the driving of the drive motor in the motor box.

[0010] Preferably, a spray head is provided on the bottom surface of the sprayer, and a delivery pipe connected to an external paint tank is provided on the top surface of the paint box.

[0011] Preferably, the moving block is provided with a plurality of connection ports, and the moving block is slidably mounted on the plurality of fixing rods through the connection ports.

[0012] Preferably, a motor box is provided on the outer side surface of one set of support frames, a driving motor is provided in the motor box, and an output end of the driving motor is fixedly connected to the lead screw.

[0013] Preferably, a blank section is provided in the middle section of the screw rod, and threaded sections are provided on the left and right sides of the blank section on the screw rod, and the thread directions of the threaded sections on both sides are arranged in opposite directions.

[0014] Preferably, the limiting slider frame is distributed on the side of the two groups of spraying components facing away from each other.

[0015] Beneficial effects

[0016] The utility model provides a thin film coating spraying device. It has the following beneficial effects:

[0017] (1) This thin film coating spraying device controls the forward or reverse rotation of the screw by driving the motor in the motor box, so that the screw controls the spray assembly to slide left and right in the hollow beam through the threaded sleeve, so that the two groups of spray assemblies are close to or away from each other in the hollow beam. When in use, the mounting ear drives the hollow beam to be installed on the spraying operating table. The film slowly passes through the hollow beam under the action of external traction. By controlling the two groups of spray assemblies to move back and forth towards and away from each other, the nozzle sprays the coating evenly on the film, thereby achieving a uniform spraying effect.

[0018] (2) This thin film coating spraying device, when the width of the film to be sprayed is different, controls the installation and fixation of the hollow crossbeam on the spraying operation table, slides the two sets of limit slider frames on the hollow crossbeam, makes the spacing between the two sets of limit slider frames the same as the width of the film, and transmits an infrared reference line vertically downward through the infrared irradiation light bar, so as to facilitate the precise positioning of the position of the limit slider frame. After the positions of the two sets of limit slider frames are adjusted, controls the two sets of spraying components to move back and forth towards and away from each other, so that the moving range of the two sets of spraying components is controlled between the two sets of limit slider frames, so as to facilitate the spraying of the film of the specified width. When the spraying component is close to and fits into the limit slider frame, the spraying component will touch the information sending button, and the information sending button will transmit the signal to the driving motor in the motor box, thereby controlling the rotation direction of the driving motor in the motor box, facilitating the control of the forward and reverse rotation of the screw rod, and achieving the effect of automatically controlling the spraying width. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only exemplary, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.

[0020] The structures, proportions, sizes, etc. disclosed in this specification are intended only to complement the contents disclosed in the specification and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in sizes that do not affect the efficacy and objectives of the present invention shall still fall within the scope of the technical contents disclosed in the present invention.

[0021] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the hollow beam of the utility model;

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the spray assembly of the utility model;

[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the screw rod of the utility model.

[0025] Legend:

[0026] 1. Support frame; 2. Mounting ears; 3. Hollow beam; 4. Limit slider frame; 400. Information sending button; 401. Infrared light bar; 5. Fixed rod; 6. Spraying assembly; 601. Paint box; 602. Moving block; 603. Sprayer; 604. Threaded sleeve; 605. Nozzle; 606. Delivery pipe; 7. Screw; 700. Blank section; 701. Threaded section; 8. Motor box. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Example 1: A thin film coating spraying device, such as Figures 1-4 As shown, it includes two groups of support frames 1 distributed in a left and right mirror image, and the support frames 1 are provided with mounting ears 2. A hollow beam 3 is fixedly installed between the two groups of support frames 1. Multiple groups of fixing rods 5 are fixedly installed inside the hollow beam 3. A spray assembly 6 for spraying the film is provided on the hollow beam 3;

[0029] Furthermore, the spraying assembly 6 includes a paint box 601 and a sprayer 603. A moving block 602 is fixedly installed on the bottom surface of the paint box 601, and the sprayer 603 is fixedly installed on the side of the moving block 602 away from the paint box 601. A nozzle 605 is provided on the bottom surface of the sprayer 603, and a delivery pipe 606 connected to the external paint tank is provided on the top surface of the paint box 601. A plurality of groups of connecting ports are provided on the moving block 602, and the moving block 602 is slidably installed on the plurality of fixed rods 5 through the connecting ports. A threaded sleeve 604 is provided on the moving block 602, and a screw rod 7 is provided inside the hollow beam 3. A blank section 700 is provided in the middle section of the screw rod 7. Threaded sections 701 are provided on the left and right sides of the blank section 700 on the screw rod 7, and the thread directions of the threaded sections 701 on both sides are oppositely arranged. The moving block 602 is installed on the screw rod 7 through the matching threads of the threaded sleeve 604 and the threaded section 701.

[0030] Among them, a group of support frames 1 are provided with a motor box 8 on the outer side, a driving motor is provided in the motor box 8 and the output end of the driving motor is fixedly connected to the screw rod 7. The screw rod 7 is controlled to rotate forward or reverse by the driving motor in the motor box 8, so that the screw rod 7 controls the spray assembly 6 to slide left and right in the hollow beam 3 through the threaded sleeve 604, so that the two groups of spray assemblies 6 are close to or away from each other in the hollow beam 3. When in use, the hollow beam 3 is controlled to be installed on the spraying operating table, and the film slowly passes through the hollow beam 3 under the action of external traction. By controlling the two groups of spray assemblies 6 to reciprocate and approach and move away from each other, the nozzle 605 sprays the paint evenly on the film.

[0031] Example 2, based on Example 1, two groups of limit slider frames 4 are slidably installed on the hollow beam 3, and the limit slider frames 4 are distributed on the side of the two groups of spraying components 6 facing away from each other. The bottom surface of the limit slider frame 4 is provided with an infrared irradiation light strip 401, and the side of the limit slider frame 4 close to the spraying component 6 is provided with an information sending button 400 for controlling the driving motor in the motor box 8. When the width of the film to be sprayed is different, the hollow beam 3 is controlled to be installed and fixed on the spraying operating table, and the two groups of limit slider frames 4 on the hollow beam 3 are slid so that the spacing between the two groups of limit slider frames 4 is the same as the width of the film, and the infrared irradiation light strip is used. 401 emits an infrared reference line vertically downward to facilitate accurate positioning of the position of the limit slider frame 4. After the positions of the two groups of limit slider frames 4 are adjusted, the two groups of spray components 6 are controlled to move back and forth towards and away from each other, so that the moving range of the two groups of spray components 6 is controlled between the two groups of limit slider frames 4, which is convenient for spraying a film of a specified width. When the spray component 6 is close to and fits into the limit slider frame 4, the spray component 6 will touch the information sending button 400, and the information sending button 400 will transmit the signal to the drive motor in the motor box 8, thereby controlling the rotation direction of the drive motor in the motor box 8, and facilitating the control of the forward and reverse rotation of the screw rod 7.

[0032] The working principle of this utility model:

[0033] When the width of the film to be sprayed is different, the hollow beam 3 is controlled to be installed and fixed on the spraying operating table, and the two groups of limit slider frames 4 on the hollow beam 3 are slid so that the spacing between the two groups of limit slider frames 4 is the same as the width of the film. The infrared reference line is sent vertically downward by the infrared irradiation light bar 401, which is convenient for accurately positioning the position of the limit slider frame 4. After the positions of the two groups of limit slider frames 4 are adjusted, the two groups of spraying components 6 are controlled to move back and forth towards and away from each other, so that the moving range of the two groups of spraying components 6 is controlled between the two groups of limit slider frames 4, which is convenient for spraying films of specified widths. When the spraying component 6 is close to and fits into the limit slider frame 4, the spraying component 6 will touch the information sending button 400, and the information sending button 400 will transmit the signal to the driving motor in the motor box 8, thereby controlling the rotation direction of the driving motor in the motor box 8, which is convenient for controlling the forward and reverse rotation of the screw rod 7.

[0034] The motor in the motor box 8 is used to drive the screw 7 to rotate forward or reverse, so that the screw 7 controls the spray assembly 6 to slide left and right in the hollow beam 3 through the threaded sleeve 604, so that the two groups of spray assemblies 6 are close to or away from each other in the hollow beam 3. When in use, the hollow beam 3 is controlled to be installed on the spraying operation table. The film slowly passes through the hollow beam 3 under the action of external traction. By controlling the two groups of spray assemblies 6 to reciprocate and move closer to and away from each other, the nozzle 605 sprays the paint evenly on the film.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A thin film coating spraying device, comprising two sets of support frames (1) distributed in a left and right mirror image, the support frames (1) being provided with mounting ears (2), characterized in that: A hollow crossbeam (3) is fixedly installed between the two groups of support frames (1), multiple groups of fixing rods (5) are fixedly installed inside the hollow crossbeam (3), and a spraying assembly (6) for spraying a film is provided on the hollow crossbeam (3); The spraying assembly (6) comprises a paint box (601) and a sprayer (603); a moving block (602) is fixedly mounted on the bottom surface of the paint box (601); the sprayer (603) is fixedly mounted on a side of the moving block (602) away from the paint box (601); a threaded sleeve (604) is provided on the moving block (602); a screw rod (7) is rotatably mounted inside the hollow crossbeam (3); and the moving block (602) is mounted on the screw rod (7) via the mating threads of the threaded sleeve (604) and the threaded section (701); Two groups of limit slider frames (4) are slidably mounted on the hollow crossbeam (3), the bottom surface of the limit slider frame (4) is provided with an infrared irradiation light bar (401), and a side of the limit slider frame (4) close to the spray assembly (6) is provided with an information sending button (400) for controlling the driving of the driving motor in the motor box (8).

2. A thin film coating spraying device according to claim 1, characterized in that: The bottom surface of the sprayer (603) is provided with a spray head (605), and the top surface of the paint box (601) is provided with a delivery pipe (606) connected to an external paint tank.

3. A thin film coating spraying device according to claim 1, characterized in that: The movable block (602) is provided with a plurality of connection ports, and the movable block (602) is slidably mounted on the plurality of fixed rods (5) through the connection ports.

4. A thin film coating spraying device according to claim 1, characterized in that: A motor box (8) is provided on the outer side surface of a group of support frames (1), a driving motor is provided in the motor box (8), and an output end of the driving motor is fixedly connected to the screw rod (7).

5. The thin film coating spraying device according to claim 1, characterized in that: The middle section of the screw rod (7) is provided with a blank section (700), and the left and right sides of the blank section (700) on the screw rod (7) are provided with threaded sections (701), and the threaded directions of the threaded sections (701) on the two sides are arranged in opposite directions.

6. A thin film coating spraying device according to claim 1, characterized in that: The limiting slider frame (4) is distributed on the side of the two groups of spraying components (6) facing away from each other.

Citation Information

Patent Citations

  • Film coating spraying device

    CN220160321U