Cutter spraying device with dustproof mechanism
By introducing ultrasonic dust removal and rotary spraying mechanism into the tool spraying device, the problem of dust and rust on the surface of the tool affecting the spraying quality is solved, and efficient and uniform spraying and rapid drying effects are achieved.
Patent Information
- Application Number
- CN202422268587.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing tool spraying device fails to effectively remove dust and rust from the tool surface before spraying, resulting in a decrease in spray quality and traditional cleaning methods may damage the tool.
The dust-proof mechanism is adopted, and high-frequency mechanical oscillation is generated in water using an ultrasonic generator and an ultrasonic transducer to remove dust and rust on the tool surface, and uniform spraying and drying is achieved through the rotating mechanism and the spraying mechanism.
Effectively remove dust and rust from the tool surface, avoid wear, improve spray quality and efficiency, ensure uniformity of spraying and rapid drying.
Smart Images

Figure CN223184807U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tool spraying devices, in particular to a tool spraying device with a dust-proof mechanism. Background Art
[0002] A tool is a commonly used tool in daily life and is an essential tool in machining. Whether it is traditional machining such as turning, milling, planing, and grinding, or automated machining equipment such as numerical control machine tools and machining centers, the use of tools plays a crucial role in the machining accuracy of products. With the frequent use of tools, some tools need to be sprayed or coated on the tool surface to improve the rust prevention performance of the tools.
[0003] Most of the existing tool spraying devices directly spray the tools that need to be sprayed. However, when spraying the tools, if the dust and rust on the tool surface are not cleaned, the dust and rust on the tool will block the tool surface, resulting in the inability to directly spray on the tool surface, causing the rust prevention coating to fall off, and thus the tool cannot achieve the rust prevention effect. Content of the Utility Model
[0004] To solve the above technical problems, the utility model provides a tool spraying device with a dust-proof mechanism.
[0005] The utility model is realized by adopting the following technical solutions: A tool spraying device with a dust-proof mechanism includes a dust-proof mechanism, a rotating mechanism, and a spraying mechanism. The rotating mechanism is located on the right side of the dust-proof mechanism, and the spraying mechanism is located behind the rotating mechanism.
[0006] The dust-proof mechanism includes a cleaning box. A chute one is opened on the inner wall of the cleaning box. A filter frame is slidably connected inside the chute one. Filter holes are opened at the bottom of the filter frame. A handle is fixedly connected to the left side of the filter frame. A water outlet is fixedly connected to the left side of the cleaning box. A water outlet cover is threadedly connected to the outer wall of the water outlet. An ultrasonic generator is fixedly connected to the outer wall of the cleaning box. A protective shell is fixedly connected to the bottom of the cleaning box. An ultrasonic transducer is fixedly connected to the bottom of the cleaning box.
[0007] As a further improvement of the above solution, several filter holes are opened, and several filter holes are evenly arranged with the center of the bottom of the filter frame as the center. Several ultrasonic transducers are provided, and several ultrasonic transducers are evenly arranged with the center of the bottom of the cleaning box as the center.
[0008] Through the above technical solution, the staff adds water into the cleaning box, and then places the tool that needs dust prevention into the filter box. The high-frequency oscillation signal emitted by the ultrasonic generator is converted into high-frequency mechanical oscillation by the ultrasonic transducer and then transmitted into the water. Then, the ultrasonic wave propagates in the water to vibrate the water and the filter box together. The rust and dust on the dust-removing tool are separated from the tool surface along with the vibration, preventing dust from affecting the subsequent spraying quality and also avoiding the wear of the tool caused by the traditional cleaning method. It is convenient and fast, and has a good cleaning effect.
[0009] As a further improvement of the above solution, the rotating mechanism includes a spraying box. A cleaning box is fixedly connected to the left side of the spraying box. A controller is fixedly connected to the front of the outer wall of the spraying box. A motor protection case is fixedly connected to the front of the spraying box. A motor one is fixedly connected to the inner wall of the motor protection case. The output end of the motor one is fixedly connected to a rotating rod one.
[0010] As a further improvement of the above solution, one end of the rotating rod one far away from the motor one is rotatably connected to a rotating frame. The rotating frame is threadedly connected to a screw rod. The screw rod is fixedly connected to a knob. One end of the screw rod far away from the knob is fixedly connected to a clamping plate.
[0011] As a further improvement of the above solution, a heating pipe is fixedly connected to the inner wall of the spraying box. A chute two is opened at the top of the spraying box. A cover plate is slidably connected inside the chute two.
[0012] As a further improvement of the above solution, the spraying mechanism includes a motor fixing frame. The motor fixing frame is fixedly connected to the back of the spraying box. The motor fixing frame is fixedly connected to a motor two. The output end of the motor two is fixedly connected to a rotating rod two. One end of the rotating rod two far away from the motor two is rotatably connected to a feeding pump. A connecting pipe one is communicated and arranged at the top of the feeding pump. One end of the connecting pipe one far away from the feeding pump is communicated and arranged with a spraying pipe. An atomizing nozzle is fixedly connected to the bottom of the spraying pipe.
[0013] As a further improvement of the above solution, a connecting pipe two is communicated and arranged at the bottom of the feeding pump. One end of the connecting pipe two far away from the feeding pump is communicated and arranged with a storage tank. A feeding port is fixedly connected to the top of the storage tank. A feeding port cover is threadedly connected to the outer wall of the feeding port.
[0014] Through the above technical solution, the staff places the cleaned tool inside the rotating rack. At this time, turn the knob to rotate the screw rod. Through the forward and reverse rotation of the screw rod, the screw rod drives the clamping plates to approach or move away from each other. At this time, the clamping plates will clamp or disassemble the tool inside, achieving the effect of convenient installation and disassembly, facilitating the staff to adjust the tightness between the tool and the clamping device. Then, push the cover plate into the second sliding groove to seal the spraying box, which can prevent the paint during spraying from spreading into the external air. Control the heating tube through the controller to make the heating tube operate, thereby drying the cleaned tool to prevent the tool from rusting when encountering water. At the same time, the controller controls the second motor, so that the second motor operates to drive the second rotating rod, so that the feeding pump works to draw out the rust-proof paint from the storage tank. The drawn rust-proof paint enters the spraying pipe through the first connecting pipe. The rust-proof paint is atomized through the atomizing nozzle to spray the tool. This can make the spraying more uniform. At the same time, the controller controls the first motor to operate, so that the rotating rack rotates, and then the tool rotates. This can further make the spraying more uniform, preventing over-spraying, under-spraying or even non-spraying in a certain area of the tool. At the same time, the operation of the heating tube can quickly dry the rust-proof paint after spraying, shorten the spraying time and improve work efficiency.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] In the present utility model, the staff adds water into the cleaning box, and then places the tool that needs dust prevention into the filter box. The high-frequency oscillation signal emitted by the ultrasonic generator is converted into high-frequency mechanical oscillation by the ultrasonic transducer and propagated into the water. Then, the ultrasonic wave propagates in the water to make the water and the filter box vibrate together. The rust and dust on the dust-removing tool fall off the tool surface with the vibration, preventing dust from adhering to the tool surface and thus affecting the subsequent spraying quality, and also avoiding the wear of the tool caused by the traditional cleaning method. It is convenient and fast, and the cleaning effect is good.
[0017] In this utility model, after the staff place the cleaned tool inside the rotating rack, turn the knob at this time to rotate the screw rod. Through the forward and reverse rotation of the screw rod, the screw rod drives the clamping plates to approach or move away from each other. At this time, the clamping plates will clamp or disassemble the tool inside, achieving the effect of convenient installation and disassembly, facilitating the staff to adjust the tightness between the tool and the clamping device. Then, push the cover plate into the second chute to seal the spraying box, which can prevent the anti-rust paint during spraying from spreading into the external air. Control the heating tube through the controller to make the heating tube operate, thereby drying the cleaned tool to prevent the tool from rusting when encountering water. At the same time, the controller controls the second motor, so that the second motor operates to drive the second rotating rod, so that the feeding pump works to draw out the anti-rust paint from the storage tank. The drawn anti-rust paint enters the spraying pipe through the first connecting pipe, and the anti-rust paint is atomized through the atomizing nozzle to spray the tool, which can make the spraying more uniform. At the same time, the controller controls the first motor to operate, so that the rotating rack rotates, and then the tool rotates, which can further make the spraying more uniform, preventing over-spraying, under-spraying or even non-spraying in a certain area of the tool. At the same time, the operation of the heating tube can quickly dry the anti-rust paint after spraying, shorten the spraying time, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 is a schematic diagram of the cross-sectional structure of the cleaning box of this utility model;
[0020] Figure 3 is this utility model Figure 2 is a schematic diagram of the enlarged structure of part A;
[0021] Figure 4 is a schematic diagram of the rotating mechanism structure of this utility model;
[0022] Figure 5 is a schematic diagram of the first motor structure of this utility model;
[0023] Figure 6 is this utility model Figure 5 is a schematic diagram of the enlarged structure of part B;
[0024] Figure 7 is a schematic diagram of the cross-sectional structure of the spraying box of this utility model;
[0025] Figure 8 is a schematic diagram of the spraying mechanism structure of this utility model;
[0026] Figure 9 is a schematic diagram of the spraying pipe structure of this utility model.
[0027] MAIN SYMBOL DESCRIPTION:
[0028] 1. Dust-proof mechanism; 101. Cleaning box; 102. First chute; 103. Filter frame; 104. Filter holes; 105. Handle; 106. Water outlet; 107. Water outlet cover; 108. Ultrasonic generator; 109. Protective shell; 110. Ultrasonic transducer; 2. Rotating mechanism; 201. Spraying box; 202. Controller; 203. Motor protective shell; 204. First motor; 205. First rotating rod; 206. Rotary rack; 207. Screw; 208. Knob; 209. Clamping plate; 210. Heating tube; 211. Second chute; 212. Cover plate; 3. Spraying mechanism; 301. Motor fixing bracket; 302. Second motor; 303. Second rotating rod; 304. Feeding pump; 305. First connecting pipe; 306. Spraying pipe; 307. Atomizing nozzle; 308. Second connecting pipe; 309. Storage tank; 310. Feed inlet; 311. Feed inlet cover. Specific embodiments
[0029] Next, in combination with the drawings and specific embodiments, the present utility model will be further described. It should be noted that on the premise of no conflict, the following described embodiments or technical features can be combined arbitrarily to form new embodiments.
[0030] Embodiment:
[0031] Please refer to Figures 1-9 , a tool spraying device with a dust-proof mechanism in this embodiment includes a dust-proof mechanism 1, a rotating mechanism 2 and a spraying mechanism 3. The rotating mechanism 2 is located on the right side of the dust-proof mechanism 1, and the spraying mechanism 3 is located behind the rotating mechanism 2;
[0032] The dust-proof mechanism 1 includes a cleaning box 101. A first chute 102 is provided on the inner wall of the cleaning box 101. A filter frame 103 is slidably connected inside the first chute 102. Filter holes 104 are provided at the bottom of the filter frame 103. A handle 105 is fixedly connected to the left side of the filter frame 103. A water outlet 106 is fixedly connected to the left side of the cleaning box 101. A water outlet cover 107 is threadedly connected to the outer wall of the water outlet 106. An ultrasonic generator 108 is fixedly connected to the outer wall of the cleaning box 101. A protective shell 109 is fixedly connected to the bottom of the cleaning box 101. An ultrasonic transducer 110 is fixedly connected to the bottom of the cleaning box 101.
[0033] A plurality of filter holes 104 are provided, and the plurality of filter holes 104 are evenly arranged around the center of the bottom of the filter frame 103. A plurality of ultrasonic transducers 110 are provided, and the plurality of ultrasonic transducers 110 are evenly arranged around the center of the bottom of the cleaning box 101.
[0034] The rotating mechanism 2 includes a spraying box 201. A cleaning box 101 is fixedly connected to the left side of the spraying box 201. A controller 202 is fixedly connected to the front of the outer wall of the spraying box 201. A motor protection shell 203 is fixedly connected to the front of the spraying box 201. A first motor 204 is fixedly connected to the inner wall of the motor protection shell 203. A first rotating rod 205 is fixedly connected to the output end of the first motor 204.
[0035] One end of the first rotating rod 205 away from the first motor 204 is rotatably connected to a rotating frame 206. The rotating frame 206 is threadedly connected to a screw rod 207. A knob 208 is fixedly connected to the screw rod 207. A clamping plate 209 is fixedly connected to the end of the screw rod 207 away from the knob 208.
[0036] A heating pipe 210 is fixedly connected to the inner wall of the spraying box 201. A second chute 211 is opened at the top of the spraying box 201. A cover plate 212 is slidably connected inside the second chute 211.
[0037] The spraying mechanism 3 includes a motor fixing frame 301. The motor fixing frame 301 is fixedly connected to the back of the spraying box 201. A second motor 302 is fixedly connected to the motor fixing frame 301. A second rotating rod 303 is fixedly connected to the output end of the second motor 302. One end of the second rotating rod 303 away from the second motor 302 is rotatably connected to a feeding pump 304. A first connecting pipe 305 is connected to the top of the feeding pump 304 in a communicating way. One end of the first connecting pipe 305 away from the feeding pump 304 is connected to a spraying pipe 306 in a communicating way. An atomizing nozzle 307 is fixedly connected to the bottom of the spraying pipe 306.
[0038] A second connecting pipe 308 is connected to the bottom of the feeding pump 304 in a communicating way. One end of the second connecting pipe 308 away from the feeding pump 304 is connected to a storage tank 309 in a communicating way. A feeding port 310 is fixedly connected to the top of the storage tank 309. A feeding port cover 311 is threadedly connected to the outer wall of the feeding port 310.
[0039] In the embodiment of the present application, the implementation principle of a tool spraying device with a dust-proof mechanism is as follows: The staff adds water into the cleaning box 101, then places the tool to be dust-proof into the filter box 103, and then adds the rust-proof paint into the storage tank 309 through the feed port 310. Then, rotate the feed port cover 311 counterclockwise to fix the feed port cover 311 and the feed port 310, which can prevent the leakage of the rust-proof paint. Then, the staff controls the ultrasonic generator 108 to work through the controller 202. The high-frequency oscillation signal emitted by the ultrasonic generator 108 is converted into a high-frequency mechanical oscillation by the ultrasonic transducer 110 and then propagates into the water. Then, the ultrasonic wave propagates in the water to vibrate the water and the filter box 103 together. The rust and dust on the dust-removing tool fall off the tool surface with the vibration, preventing dust from adhering to the tool surface and thus affecting the subsequent spraying quality. It also avoids the wear of the tool caused by the traditional cleaning method, which is convenient and fast with good cleaning effect. The staff places the cleaned tool inside the rotating frame 206. At this time, turn the knob 208 to rotate the screw rod 207. Through the forward and reverse rotation of the screw rod 207, the screw rod 207 drives the clamping plates 209 to approach or move away from each other. At this time, the clamping plates 209 will clamp or disassemble the tool inside, achieving the effect of convenient installation and disassembly, and facilitating the staff to adjust the tightness between the tool and the clamping plate. Then, push the cover plate 212 into the second chute 211 to close the spraying box 201, which can prevent the rust-proof paint during spraying from spreading into the external air. Control the heating tube 210 through the controller 202 to make the heating tube 210 operate, thereby drying the cleaned tool to prevent the tool from rusting when encountering water. At the same time, the controller 202 controls the second motor 302 to make the second motor 302 operate to drive the second rotating rod 303, so that the feeding pump 304 works to pump out the rust-proof paint from the storage tank 309. The pumped rust-proof paint enters the spraying tube 306 through the first connecting pipe 305. The rust-proof paint is atomized through the atomizing nozzle 307 to spray the tool, which can make the spraying more uniform. At the same time, the controller 202 controls the first motor 204 to operate, so that the rotating frame 206 rotates, and then the tool rotates, which can further make the spraying more uniform, preventing over-spraying, under-spraying or even non-spraying in a certain area of the tool. At the same time, the operation of the heating tube 210 can quickly dry the rust-proof paint after spraying, shorten the spraying time, and improve work efficiency.
[0040] The above-mentioned implementation manner is only the preferred implementation manner of the present invention, and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention belong to the scope required to be protected by the present invention.
Claims
1. A tool spraying device with a dustproof mechanism, characterized in that: It comprises a dustproof mechanism (1), a rotating mechanism (2) and a spraying mechanism (3), wherein the rotating mechanism (2) is located to the right of the dustproof mechanism (1), and the spraying mechanism (3) is located behind the rotating mechanism (2); The dustproof mechanism (1) comprises a cleaning box (101), an inner wall of the cleaning box (101) is provided with a slide groove (102), a filter frame (103) is slidably connected inside the slide groove (102), a filter hole (104) is provided at the bottom of the filter frame (103), a handle (105) is fixedly connected to the left side of the filter frame (103), a water outlet (106) is fixedly connected to the left side of the cleaning box (101), an outlet cover (107) is threadedly connected to the outer wall of the water outlet (106), an ultrasonic generator (108) is fixedly connected to the outer wall of the cleaning box (101), a protective shell (109) is fixedly connected to the bottom of the cleaning box (101), and an ultrasonic transducer (110) is fixedly connected to the bottom of the cleaning box (101).
2. A tool spraying device with a dust-proof mechanism according to claim 1, characterized in that: A plurality of filter holes (104) are provided, and the plurality of filter holes (104) are evenly arranged at the bottom center of the filter frame (103); a plurality of ultrasonic transducers (110) are provided, and the plurality of ultrasonic transducers (110) are evenly arranged at the bottom center of the cleaning box (101).
3. The tool spraying device with a dust-proof mechanism according to claim 1, characterized in that: The rotating mechanism (2) includes a spray box (201), a cleaning box (101) is fixedly connected to the left side of the spray box (201), a controller (202) is fixedly connected to the front of the outer wall of the spray box (201), a motor protection shell (203) is fixedly connected to the front of the spray box (201), a motor 1 (204) is fixedly connected to the inner wall of the motor protection shell (203), and a rotating rod 1 (205) is fixedly connected to the output end of the motor 1 (204).
4. A tool spraying device with a dust-proof mechanism according to claim 3, characterized in that: The end of the rotating rod (205) away from the motor (204) is rotatably connected to the rotating frame (206), the rotating frame (206) is threadedly connected to the screw (207), the screw (207) is fixedly connected to the knob (208), and the end of the screw (207) away from the knob (208) is fixedly connected to the clamping plate (209).
5. The tool spraying device with a dust-proof mechanism according to claim 3, characterized in that: A heating pipe (210) is fixedly connected to the inner wall of the spray box (201), a second slide groove (211) is provided on the top of the spray box (201), and a cover plate (212) is slidably connected inside the second slide groove (211).
6. The tool spraying device with a dust-proof mechanism according to claim 1, characterized in that: The spraying mechanism (3) comprises a motor fixing frame (301), the motor fixing frame (301) is fixedly connected to the back of the spray box (201), the motor fixing frame (301) is fixedly connected to the second motor (302), the output end of the second motor (302) is fixedly connected to the second rotating rod (303), the end of the second rotating rod (303) away from the second motor (302) is rotatably connected to the feeding pump (304), the top of the feeding pump (304) is connected to the first connecting pipe (305), the end of the first connecting pipe (305) away from the feeding pump (304) is connected to the spraying pipe (306), and the bottom of the spraying pipe (306) is fixedly connected to the atomizing nozzle (307).
7. A tool spraying device with a dustproof mechanism according to claim 6, characterized in that: The bottom of the feeding pump (304) is connected to a second connecting pipe (308), and one end of the second connecting pipe (308) away from the feeding pump (304) is connected to a storage box (309). The top of the storage box (309) is fixedly connected to a feed port (310), and the outer wall of the feed port (310) is threadedly connected to a feed port cover (311).