Forward and reverse dual-purpose gluing mechanism of coating machine

By designing the dual-purpose glue-on mechanism of the coating machine and using the forward and reverse coating scraping technology, the problem of uneven glue on the coating machine is solved, uniform glue coating and prevention of overflow, and product quality and cost-effectiveness are improved.

CN223184822UActive Publication Date: 2025-08-05DONGGUAN QIANTU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421877912.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-08-05
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The glue on existing coating machines is uneven, resulting in glue residues and edge spills between the fabrics, affecting product quality.

Method used

A coating machine dual-purpose glue-on mechanism is designed, using lifting and lowering pressure cloth rollers and forward and reverse coating scrapers. The glue is evenly applied to the fabric through the forward coating scraper, and the excess glue is scraped flattened through the reverse coating scraper to recover the excess glue to prevent overflow of glue.

Benefits of technology

A uniform coating of glue is achieved, reducing glue residue and edge glue spills, saving costs and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The forward and reverse dual-purpose gluing mechanism of the coating machine comprises a rack, a glue storage tank installed on the rack and a glue rotating roller rotationally connected with the rack, a liftable cloth pressing roller is arranged on the rack and located above the glue storage tank, the glue rotating roller is arranged in the glue storage tank, and the upper edge of the glue rotating roller is higher than a notch of the glue storage tank. Tension pressing rollers are arranged on the portions, located on the two sides of the glue rotating roller, of the rack respectively, a feeding guide roller and a discharging guide roller are arranged on the portions, located on the two sides of the glue storage groove, of the rack respectively, cloth passes through the feeding guide roller, the glue rotating roller and the discharging roller in sequence, and the tension pressing rollers on the two sides of the glue rotating roller press the cloth on the two sides of the glue rotating roller downwards. A front coating bracket is arranged on the pressing rack and is positioned on one side of the feeding guide roller, and a front coating scraper is attached to the surface of the glue rotating roller during front coating work; and during reverse coating, the reverse coating blade is attached to the gluing surface of the cloth. The mechanism is additionally provided with the reverse coating blade, so that the gluing is more uniform, redundant glue is recycled, the cost is saved, and the phenomenon of glue overflow at the edge is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to a forward and reverse dual-purpose gluing mechanism of a coating machine. Background Art

[0002] Coating machines are mainly used for surface coating production of films, paper, etc. This machine coats the rolled substrate with a layer of glue, paint or ink with specific functions, and then cuts it into sheets or reels it after drying.

[0003] During the production of composite fabrics, gluing needs to be performed between the fabrics. A gluing mechanism of a coating machine is used in the production process, which usually immerses the gluing roller in a glue box. At the same time, a cloth pressing roller is provided at the upper end to press the fabric onto the gluing roller. During the continuous conveying of the fabric, the gluing roller rotates to apply glue to the fabric. However, this gluing method easily leads to uneven gluing, with large glue residues between the fabrics. Glue overflow is likely to occur at the edges during subsequent gluing processes, affecting product quality. Utility Model Content

[0004] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.

[0005] A forward and reverse dual-purpose gluing mechanism for a coating machine comprises a frame, a glue storage tank mounted on the frame, and a glue transfer roller rotatably connected to the frame. A liftable cloth pressing roller is provided on the frame above the glue storage tank. The glue transfer roller is provided in the glue storage tank and the upper edge of the glue transfer roller is higher than the notch of the glue storage tank. Tension pressure rollers are provided on both sides of the glue transfer roller on the frame. Feed guide rollers and discharge guide rollers are provided on both sides of the glue storage tank on the frame. The cloth passes through the feed guide roller, glue transfer roller, and discharge roller in sequence and is glued. The tension pressure rollers on both sides of the roller press down the fabric on both sides of the rubber transfer roller. A positive coating bracket is provided on the press frame at one side of the feed guide roller, and a reverse coating bracket is provided on the frame at one side of the discharge guide roller. A positive coating scraper is installed on the positive coating bracket, and a reverse coating scraper is installed on the reverse coating bracket. The frame is also equipped with a positive coating propulsion mechanism connected to the positive coating bracket and a reverse coating propulsion mechanism connected to the reverse coating bracket; when positive coating is working, the positive coating scraper is attached to the surface of the rubber transfer roller; when reverse coating is working, the reverse coating scraper is attached to the glued surface of the fabric.

[0006] Furthermore, the forward coating bracket and the reverse coating bracket are respectively provided with a forward coating angle adjustment device and a reverse coating angle adjustment device, and the forward coating scraper and the reverse coating scraper are respectively installed through the forward coating angle adjustment device and the reverse coating angle adjustment device.

[0007] Furthermore, the forward coating angle adjustment device includes an adjusting cylinder whose cylinder body is hinged to the forward coating bracket and a scraper clamp for clamping the forward coating scraper. The telescopic rod of the adjusting cylinder is connected to an adjusting drive plate. The forward coating bracket is fixedly mounted with a scraper bracket. The scraper bracket is hinged with a clamp connecting plate. One end of the clamp connecting plate is fixedly connected to the scraper clamp, and the other end is hinged to the adjusting drive plate. The structure of the reverse coating angle adjustment device is the same as that of the forward coating angle adjustment device.

[0008] Furthermore, the coating propulsion mechanism includes a coating propulsion bracket arranged on the frame, a coating propulsion slide rail and a coating propulsion hydraulic cylinder installed on the coating propulsion bracket. The coating bracket is mounted on the coating propulsion slide rail and slides with it. The telescopic rod of the coating propulsion hydraulic cylinder is connected to the coating bracket.

[0009] Furthermore, a positive coating transverse guide rod and a positive coating transverse motor are fixedly installed on the frame, the positive coating propulsion bracket is slidably installed on the positive coating transverse guide rod, the rotating shaft of the positive coating transverse motor is connected with an eccentric shaft, and the eccentric shaft is sleeved with a rolling bearing, the positive coating propulsion bracket is fixedly connected with a transverse driving rod, and the end of the transverse driving rod is fixedly connected with an "I"-shaped driving block, and the rolling bearing is arranged in the "I"-shaped driving block.

[0010] Furthermore, the reverse coating propulsion mechanism includes a reverse coating propulsion bracket arranged on the frame, a reverse coating propulsion slide rail and a reverse coating propulsion hydraulic cylinder installed on the reverse coating propulsion bracket. The reverse coating bracket is mounted on the reverse coating propulsion slide rail and slides with it. The telescopic rod of the reverse coating propulsion hydraulic cylinder is connected to the reverse coating bracket.

[0011] Furthermore, a reverse coating lifting guide rail and a reverse coating lifting hydraulic cylinder are fixedly installed on the frame, the reverse coating propulsion bracket is arranged on the reverse coating lifting guide rail and slides with it, and the telescopic rod of the reverse coating lifting hydraulic cylinder is connected to the reverse coating propulsion bracket.

[0012] Furthermore, a cloth pressing hydraulic cylinder is fixedly installed on the top of the frame, a cloth pressing bracket is fixedly connected to the telescopic rod of the cloth pressing hydraulic cylinder, and a cloth pressing roller and a tension pressing roller are installed on the cloth pressing bracket.

[0013] Furthermore, a cloth pressing bracket is fixedly installed with a cloth pressing adjustment hydraulic cylinder, and a lifting slider is fixedly connected to the telescopic rod of the cloth pressing adjustment hydraulic cylinder. The cloth pressing roller is rotatably installed on the lifting slider. Vertical adjustment slide rails are fixed on both sides of the lifting slider on the cloth pressing bracket, and the adjustment slide rails are provided with adjustment sliders that slide with them. The cloth pressing bracket is provided with an adjustment screw that is threadedly connected to the adjustment slider and adjusts the height of the adjustment slider. The tension pressing roller is rotatably installed on the adjustment slider.

[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention is provided with a positive coating scraper, and the cloth pressing roller presses the cloth onto the glue transfer roller. During the gluing process, the glue on the glue transfer roller is smoothed by the positive coating scraper and then the glue is evenly transferred to the cloth. The present invention is further provided with a reverse coating scraper to smooth the glue on the cloth again, making the gluing more uniform and recovering excess glue. The thickness of the glue is easy to control, which is beneficial to saving costs and preventing glue overflow at the edges.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0017] Figure 1 It is a structural diagram of the present utility model.

[0018] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.

[0019] Figure 3 This is another structural diagram of the present invention.

[0020] Figure 4 for Figure 3 A partial enlarged view of point B in the middle.

[0021] Figure 5 This is another structural diagram of the present utility model.

[0022] Figure 6 This is a structural diagram of the coating propulsion bracket in the utility model.

[0023] Figure 7 It is a structural schematic diagram of the front coating angle adjustment device in the utility model.

[0024] Figure 8 for Figure 7 A partial enlarged view of point C in the middle.

[0025] Figure 9 It is a schematic diagram of the mechanism of the cloth pressing bracket in the utility model. DETAILED DESCRIPTION

[0026] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figures 1 to 9 A forward and reverse dual-purpose gluing mechanism for a coating machine includes a frame 01, a glue storage tank 01a installed on the frame 01, and a glue transfer roller 1 rotatably connected to the frame 01. A liftable cloth pressing roller 2 is provided on the frame 01 above the glue storage tank 01a. The glue transfer roller 1 is provided in the glue storage tank 01a and the upper edge of the glue transfer roller 1 is higher than the notch of the glue storage tank 01a. Tension pressure rollers 01b are provided on both sides of the glue transfer roller 1 on the frame 01. A feed guide roller 01c and a discharge guide roller 01d are provided on both sides of the glue storage tank 01a on the frame 01. The cloth passes through the feed guide roller 01c, the glue transfer roller 1, and the discharge guide roller 01d in sequence. The tension pressure rollers 01b on both sides of the rubber transfer roller 1 press down the fabric on both sides of the rubber transfer roller 1, and a positive coating bracket 31 is provided on the press frame 01 at one side of the feed guide roller 01c, and a reverse coating bracket 41 is provided on the frame 01 at one side of the discharge guide roller 01d. A positive coating scraper 3 is installed on the positive coating bracket 31, and a reverse coating scraper 4 is installed on the reverse coating bracket 41. The frame 01 is also equipped with a positive coating propulsion mechanism 32 connected to the positive coating bracket 31 and a reverse coating propulsion mechanism 42 connected to the reverse coating bracket 41; when positive coating is working, the positive coating scraper 3 is attached to the surface of the rubber transfer roller 1; when reverse coating is working, the reverse coating scraper 4 is attached to the rubberized surface of the fabric. The utility model is provided with a positive coating scraper 3, and the cloth pressing roller 2 presses the cloth onto the glue transfer roller 1. During the gluing process, the glue on the glue transfer roller 1 is smoothed by the positive coating scraper 3 and then the glue is evenly transferred to the cloth. The utility model mechanism is further provided with a reverse coating scraper 4 to scrape the glue on the cloth flat again, making the gluing more uniform and recovering excess glue. The thickness of the glue is easy to control, which is beneficial to saving costs and preventing glue overflow at the edges.

[0028] Furthermore, the forward coating bracket 31 and the reverse coating bracket 41 are respectively provided with a forward coating angle adjustment device 5a and a reverse coating angle adjustment device 5b, and the forward coating blade 3 and the reverse coating blade 4 are respectively installed through the forward coating angle adjustment device 5a and the reverse coating angle adjustment device 5b.

[0029] Furthermore, the positive coating angle adjustment device 5a includes an adjustment cylinder 5a1 whose cylinder body is hinged to the positive coating bracket 31 and a blade clamp 5a2 for clamping the positive coating blade 3. The telescopic rod of the adjustment cylinder 5a1 is connected to an adjustment drive plate 5a3. A blade bracket 5a4 is fixedly installed on the positive coating bracket 31. A clamp connecting plate 5a5 is hinged to the blade bracket 5a4. One end of the clamp connecting plate 5a5 is fixedly connected to the blade clamp 5a2, and the other end is hinged to the adjustment drive plate 5a3. The structure of the reverse coating angle adjustment device 5b is the same as that of the positive coating angle adjustment device 5a. Specifically, as Figure 7 、 8 As shown, the clamp connecting plate 5a5 is hinged on the scraper bracket 5a4, and the scraper clamp 5a2 at one end of the clamp connection will be pressed downward under the action of its gravity, and the adjustment drive plate 5a3 at the other end of the clamp connecting plate 5a5 will be tilted up. Therefore, it is only necessary to adjust the height of the adjustment drive plate 5a3 by adjusting the cylinder 5a1 to adjust the angle of the scraper clamp 5a2, thereby realizing the angle adjustment of the positive coating scraper 3, and similarly, the angle adjustment of the reverse coating scraper 4 can be realized.

[0030] Furthermore, the coating propulsion mechanism 32 includes a coating propulsion bracket 321 arranged on the frame 01, and a coating propulsion slide rail 322 and a coating propulsion hydraulic cylinder 323 installed on the coating propulsion bracket 321. The coating bracket 31 is mounted on the coating propulsion slide rail 322 and slides with it. The telescopic rod of the coating propulsion hydraulic cylinder 323 is connected to the coating bracket 31.

[0031] Furthermore, the frame 01 is fixedly installed with a positive coating transverse guide rod 01e and a positive coating transverse motor 01f, the positive coating propulsion bracket 321 is slidably installed on the positive coating transverse guide rod 01e, the rotating shaft of the positive coating transverse motor 01f is connected with an eccentric shaft, and the eccentric shaft is sleeved with a rolling bearing 01g, the positive coating propulsion bracket 321 is fixedly connected with a transverse driving rod 331, and the end of the transverse driving rod 331 is fixedly connected with an "I"-shaped driving block 332, and the rolling bearing 01g is arranged in the "I"-shaped driving block 332. Specifically, during the process of coating and scraping glue, the glue on the glue transfer roller 1 will overflow to both ends to form two raised glue marks, which will affect the thickness of the glue. To solve this problem, the coating transverse motor 01f drives the eccentric shaft to rotate, thereby driving the rolling bearing 01g to rotate around the rotating shaft of the coating transverse motor 01f. Combined with the "I"-shaped drive block 332 and the transverse drive rod 331, it drives the entire coating propulsion bracket 321 to perform reciprocating transverse motion. When coating and scraping glue, it drives the coating scraper to move back and forth transversely to evenly scrape the overflowed glue at both ends of the glue transfer roller 1 to ensure uniform glue thickness.

[0032] Furthermore, the reverse coating propulsion mechanism 42 includes a reverse coating propulsion bracket 421 arranged on the frame 01 and a reverse coating propulsion slide rail 422 and a reverse coating propulsion hydraulic cylinder 423 installed on the reverse coating propulsion bracket 421. The reverse coating bracket 41 is mounted on the reverse coating propulsion slide rail 422 and slides with it. The telescopic rod of the reverse coating propulsion hydraulic cylinder 423 is connected to the reverse coating bracket 41.

[0033] Furthermore, the frame 01 is fixedly mounted with a reverse coating lift rail 01h and a reverse coating lift hydraulic cylinder 01i. A reverse coating propulsion bracket 421 is mounted on and slidably engages with the reverse coating lift rail 01h. The telescopic rod of the reverse coating lift hydraulic cylinder 01i is connected to the reverse coating propulsion bracket 421. The reverse coating scraper adopts a lifting structure, combined with the reverse coating propulsion mechanism 42, which facilitates the adjustment of the reverse coating scraper's position and the thickness of the glue applied during the reverse coating process by adjusting the amount of propulsion of the reverse coating scraper.

[0034] Furthermore, a cloth pressing hydraulic cylinder 21 is fixedly installed on the top of the frame 01, and a cloth pressing bracket 22 is fixedly connected to the telescopic rod of the cloth pressing hydraulic cylinder 21. The cloth pressing roller 2 and the tension pressing roller 01b are installed on the cloth pressing bracket 22.

[0035] Furthermore, a cloth pressing adjustment hydraulic cylinder 221 is fixedly installed on the cloth pressing bracket 22, and a lifting slider 222 is fixedly connected to the telescopic rod of the cloth pressing adjustment hydraulic cylinder 221. The cloth pressing roller 2 is rotatably installed on the lifting slider 222. Vertically arranged adjustment rails 223 are fixed on both sides of the lifting slider 222 of the cloth pressing bracket 22, and the adjustment rails 223 are provided with adjustment sliders 224 that slide with them. The cloth pressing bracket 22 is provided with an adjustment screw 225 that is threadedly connected to the adjustment slider 224 and adjusts the height of the adjustment slider 224. The tension pressing roller 01b is rotatably installed on the adjustment slider 224.

[0036] Specifically, such as Figure 3 As shown, a patch guide roller 01j installed on the frame 01 is also provided at the discharge guide roller 01d. In one embodiment of the utility model, it is used for gluing and laminating a base material and an auxiliary material. The base material is connected from the feed guide roller 01c and is sent to the patch guide roller 01j after being glued by the glue transfer roller 1 and the cloth pressing roller 2. The auxiliary material is connected from the patch guide roller 01j and is transferred out from the discharge guide roller 01d after being laminated with the base material.

[0037] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced within the present invention.

Claims

1. A forward and reverse dual-purpose gluing mechanism for a coating machine, comprising a frame, a glue storage tank mounted on the frame, and a glue roller rotatably connected to the frame, characterized in that: The upper part of the frame is provided with a liftable cloth pressing roller above the glue storage tank, the glue transfer roller is provided in the glue storage tank and the upper edge of the glue transfer roller is higher than the slot of the glue storage tank, and the frame is provided with tension pressure rollers on both sides of the glue transfer roller, and the frame is provided with feed guide rollers and discharge guide rollers on both sides of the glue storage tank. The cloth passes through the feed guide roller, glue transfer roller and discharge roller in turn, and the tension pressure rollers on both sides of the glue transfer roller press down the cloth on both sides of the glue transfer roller, and a positive coating bracket is provided on the pressing frame on one side of the feed guide roller, and a reverse coating bracket is provided on the frame on one side of the discharge guide roller. A positive coating scraper is installed on the positive coating bracket, and a reverse coating scraper is installed on the reverse coating bracket. The frame is also provided with a positive coating propulsion mechanism connected to the positive coating bracket and a reverse coating propulsion mechanism connected to the reverse coating bracket; when positive coating is working, the positive coating scraper is attached to the surface of the glue transfer roller; when reverse coating is working, the reverse coating scraper is attached to the glue coated surface of the cloth.

2. A forward and reverse dual-purpose gluing mechanism for a coating machine according to claim 1, characterized in that: The forward coating bracket and the reverse coating bracket are respectively provided with a forward coating angle adjustment device and a reverse coating angle adjustment device, and the forward coating scraper and the reverse coating scraper are respectively installed through the forward coating angle adjustment device and the reverse coating angle adjustment device.

3. A forward and reverse dual-purpose gluing mechanism for a coating machine according to claim 2, characterized in that: The forward coating angle adjustment device includes an adjusting cylinder whose cylinder body is hinged to the forward coating bracket and a scraper clamp for clamping the forward coating scraper. The telescopic rod of the adjusting cylinder is connected to an adjusting drive plate. The scraper bracket is fixedly mounted on the forward coating bracket. The scraper bracket is hinged to a clamp connecting plate. One end of the clamp connecting plate is fixedly connected to the scraper clamp, and the other end is hinged to the adjusting drive plate. The structure of the reverse coating angle adjustment device is the same as that of the forward coating angle adjustment device.

4. The forward and reverse dual-purpose gluing mechanism of a coating machine according to claim 1, characterized in that: The coating propulsion mechanism includes a coating propulsion bracket arranged on the frame, a coating propulsion slide rail and a coating propulsion hydraulic cylinder installed on the coating propulsion bracket. The coating bracket is mounted on the coating propulsion slide rail and slides with it. The telescopic rod of the coating propulsion hydraulic cylinder is connected to the coating bracket.

5. A forward and reverse dual-purpose gluing mechanism for a coating machine according to claim 4, characterized in that: The positive coating transverse guide rod and the positive coating transverse motor are fixedly installed on the frame, the positive coating propulsion bracket is slidably installed on the positive coating transverse guide rod, the rotating shaft of the positive coating transverse motor is connected with an eccentric shaft, and the eccentric shaft is sleeved with a rolling bearing, the positive coating propulsion bracket is fixedly connected with a transverse driving rod, and the end of the transverse driving rod is fixedly connected with an "I"-shaped driving block, and the rolling bearing is arranged in the "I"-shaped driving block.

6. A forward and reverse dual-purpose gluing mechanism for a coating machine according to claim 1, characterized in that: The reverse coating propulsion mechanism includes a reverse coating propulsion bracket arranged on the frame, a reverse coating propulsion slide rail and a reverse coating propulsion hydraulic cylinder installed on the reverse coating propulsion bracket. The reverse coating bracket is mounted on the reverse coating propulsion slide rail and slides with it. The telescopic rod of the reverse coating propulsion hydraulic cylinder is connected to the reverse coating bracket.

7. A forward and reverse dual-purpose gluing mechanism for a coating machine according to claim 6, characterized in that: The frame is fixedly installed with a reverse coating lifting guide rail and a reverse coating lifting hydraulic cylinder. The reverse coating propulsion bracket is arranged on the reverse coating lifting guide rail and slides with it. The telescopic rod of the reverse coating lifting hydraulic cylinder is connected to the reverse coating propulsion bracket.

8. The forward and reverse dual-purpose gluing mechanism of a coating machine according to claim 1, characterized in that: A cloth pressing hydraulic cylinder is fixedly installed on the top of the frame, a cloth pressing bracket is fixedly connected to the telescopic rod of the cloth pressing hydraulic cylinder, and a cloth pressing roller and a tension pressing roller are installed on the cloth pressing bracket.

9. A forward and reverse dual-purpose gluing mechanism for a coating machine according to claim 8, characterized in that: A cloth pressing adjustment hydraulic cylinder is also fixedly installed on the cloth pressing bracket, and a lifting slider is fixedly connected to the telescopic rod of the cloth pressing adjustment hydraulic cylinder. The cloth pressing roller is rotatably installed on the lifting slider. Vertical adjustment slide rails are fixed on both sides of the lifting slider on the cloth pressing bracket, and the adjustment slide rails are provided with adjustment sliders that slide with them. The cloth pressing bracket is provided with an adjustment screw that is threadedly connected to the adjustment slider and adjusts the height of the adjustment slider. The tension pressing roller is rotatably installed on the adjustment slider.