Impregnation device convenient to adjust and used for iron-silicon-aluminum magnetic core

Abstract

The utility model relates to the technical field of iron-silicon-aluminum magnetic core impregnation, and discloses a convenient-to-adjust impregnation device for an iron-silicon-aluminum magnetic core, which comprises a main body, the front surface of the main body is fixedly connected with a drain outlet, the main body is internally provided with a stirring and cleaning mechanism, the right side of the main body is provided with a booster pump, and the top of the main body is rotatably connected with an end cover. A buckle is arranged between the end cover and the main body, a circulating mechanism is arranged on the left side of the main body, a stirring cleaning mechanism is arranged, a first motor is started, the first motor drives a first stirring frame to rotate, then the first stirring frame drives a second bevel gear to rotate, and therefore the second bevel gear drives the second stirring frame to rotate; further, the first stirring frame and the second stirring frame uniformly mix the internal impregnation liquid, so that the internal impregnation liquid is prevented from being precipitated and non-uniformly mixed, the internal impregnation liquid uniformly permeates into each part of the magnetic core, and the overall consistency and the overall performance of the magnetic core are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of Sendust core impregnation, in particular to an impregnation device for Sendust cores which is easy to adjust. Background Art

[0002] The impregnation device for Sendust cores immerses the cores in a liquid impregnant through an impregnation process. The impregnant is then fully filled into the small pores of the cores using vacuum or pressure. This effectively reduces bubbles generated by oxidation and other factors, thereby improving the performance and precision of the cores.

[0003] In existing technology, the device places the magnetic core in an impregnation device during use. Through immersion, the insulating varnish covers the surface of the core and gradually penetrates into the pores. During this process, the device may use vacuum or pressure-assisted technology to promote uniform penetration of the insulating varnish and reduce the generation of bubbles. However, in actual use, because the impregnation liquid contains insulating varnish with various additives or fillers, and the impregnation liquid inside is prone to precipitation during long periods of static state, during the impregnation process, the impregnation liquid may not evenly penetrate all parts of the magnetic core, resulting in excessive impregnation liquid in some areas of the core and insufficient impregnation liquid in others, affecting the overall performance and consistency of the magnetic core. Therefore, there is a need for an improved impregnation device for sendust cores that is easy to adjust. Utility Model Content

[0004] The purpose of the utility model is to provide an impregnation device for a Sendust core that is easy to adjust, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an easily adjustable impregnation device for sendust cores, comprising a main body, a sewage outlet fixedly connected to the front of the main body, a stirring and cleaning mechanism provided inside the main body, a booster pump provided on the right side of the main body, an end cover rotatably connected to the top of the main body, a buckle provided between the end cover and the main body, a circulation mechanism provided on the left side of the main body, and a dust suppression plate fixedly connected to the interior of the main body;

[0006] The stirring and cleaning mechanism includes a stirring component and a cleaning component. The cleaning component is arranged on the left side of the stirring component to facilitate uniform mixing of the internal ethyl liquid, thereby reducing precipitation.

[0007] Preferably, the stirring assembly includes a No. 1 motor, which is fixedly connected to the right side of the main body, and the output end of the No. 1 motor is fixedly connected to a No. 1 stirring frame, and a connecting frame is fixedly connected to the inner side of the bottom of the main body, and a No. 1 bevel gear is fixedly connected to the left side of the No. 1 stirring frame, and a No. 2 bevel gear is meshed with the outside of the No. 1 bevel gear, and a No. 2 stirring frame is fixedly connected to the top of the No. 2 bevel gear, so as to facilitate rapid stirring of the upper and lower parts of the immersion liquid so that they can be evenly mixed.

[0008] Preferably, the first bevel gear is rotatably connected to the right inner wall of the connecting frame, and the second bevel gear is rotatably connected to the inner side of the top of the connecting frame, so as to synchronously drive the first and second bevel gears to rotate.

[0009] Preferably, the cleaning assembly includes a No. 3 bevel gear, which is rotatably connected to the right inner wall of the connecting frame, a connecting sleeve is fixedly connected to the left side of the No. 3 bevel gear, a spring is fixedly connected to the inside of the connecting sleeve, a pressure plate is fixedly connected to the left side of the spring, a pressure rod is inserted into the inside of the connecting sleeve, and a cleaning brush is fixedly connected to the right side of the pressure rod, so as to drive the cleaning brush to clean the surface of the filter frame.

[0010] Preferably, the number three bevel gear is meshed with the outside of the number two bevel gear, and the pressure plate is in contact with the pressure rod, so as to drive the cleaning brush to clean the surface of the filter frame.

[0011] Preferably, the circulation mechanism includes a water inlet pipe, which is fixedly connected to the left side of the main body, a water pump is fixedly connected to the top of the water inlet pipe, a water outlet pipe is fixedly connected to the top of the water pump, a connecting plate is fixedly connected to the left side of the main body, and a filter frame is fixedly connected to the inner side of the bottom of the main body, so as to facilitate the circulation of the internal impregnation liquid and thus improve the impregnation effect.

[0012] Preferably, the water pump is fixedly connected to the top of the connecting plate, and the left side of the cleaning brush abuts against the right side of the filter frame, and the water outlet pipe is fixedly connected to the left side of the main body, so that the impregnation liquid inside can flow quickly.

[0013] Compared with the prior art, the present invention provides an easily adjustable impregnation device for Sendust cores, which has the following beneficial effects:

[0014] The easily adjustable impregnation device for a sendust core starts a No. 1 motor through a provided stirring and cleaning mechanism, which drives a No. 1 stirring frame to rotate. The No. 1 stirring frame then drives a No. 2 bevel gear to rotate, and the No. 2 bevel gear drives a No. 2 stirring frame to rotate, thereby uniformly mixing the impregnation liquid inside the No. 1 stirring frame and the No. 2 stirring frame, thereby preventing the internal impregnation liquid from settling and uneven mixing, and allowing the impregnation liquid to evenly penetrate into all parts of the magnetic core, thereby improving the overall consistency and overall performance of the magnetic core.

[0015] The easily adjustable impregnation device for the Sendust core starts a water pump through a provided circulation mechanism, and the water pump draws the impregnation liquid through a water inlet pipe, causing it to re-enter the interior of the main body through a water outlet pipe, thereby improving the fluidity of the internal impregnation liquid and further improving the mixing and consistency of the impregnation liquid inside the main body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0018] Figure 2 This is a front cross-sectional structural diagram of the present utility model;

[0019] Figure 3 This is a schematic diagram of the appearance and structure of the stirring and cleaning mechanism of the utility model;

[0020] Figure 4 This is a schematic diagram of the expanded structure of the stirring assembly of the utility model;

[0021] Figure 5 This is a schematic diagram of the expanded structure of the cleaning component of the utility model;

[0022] Figure 6 This is a schematic diagram of the appearance structure of the circulation mechanism of the utility model.

[0023] In the figure: 1. Main body; 2. Drain outlet; 3. Stirring and cleaning mechanism; 4. Booster pump; 5. End cover; 6. Buckle; 7. Circulation mechanism; 8. Dust suppression plate; 31. Stirring assembly; 32. Cleaning assembly; 311. Motor No. 1; 312. Stirring rack No. 1; 313. Connecting frame; 314. Bevel gear No. 1; 315. Bevel gear No. 2; 316. Stirring rack No. 2; 321. Bevel gear No. 3; 322. Connecting sleeve; 323. Spring; 324. Pressing plate; 325. Pressing rod; 326. Cleaning brush; 71. Water inlet pipe; 72. Connecting plate; 73. Water pump; 74. Water outlet pipe; 75. Filter frame. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances. Example

[0026] See also Figure 1-6 The utility model provides a technical solution: an impregnation device for sendust cores that is easy to adjust, comprising a main body 1, a sewage outlet 2 fixedly connected to the front of the main body 1, a stirring and cleaning mechanism 3 provided inside the main body 1, a booster pump 4 provided on the right side of the main body 1, an end cover 5 rotatably connected to the top of the main body 1, a buckle 6 provided between the end cover 5 and the main body 1, a circulation mechanism 7 provided on the left side of the main body 1, and a dust suppression plate 8 fixedly connected inside the main body 1;

[0027] The stirring and cleaning mechanism 3 includes a stirring component 31 and a cleaning component 32. The cleaning component 32 is arranged on the left side of the stirring component 31 to facilitate uniform mixing of the internal ethyl liquid, thereby reducing precipitation.

[0028] Furthermore, the stirring assembly 31 includes a No. 1 motor 311, which is fixedly connected to the right side of the main body 1, and the output end of the No. 1 motor 311 is fixedly connected to the No. 1 stirring frame 312, and a connecting frame 313 is fixedly connected to the inner side of the bottom of the main body 1. The left side of the No. 1 stirring frame 312 is fixedly connected to the No. 1 bevel gear 314, and the outside of the No. 1 bevel gear 314 is meshed with the No. 2 bevel gear 315, and the top of the No. 2 bevel gear 315 is fixedly connected to the No. 2 stirring frame 316, which facilitates the rapid stirring of the upper and lower parts of the immersion liquid so that they can be evenly mixed.

[0029] Furthermore, the first bevel gear 314 is rotatably connected to the right inner wall of the connecting frame 313, and the second bevel gear 315 is rotatably connected to the inner side of the top of the connecting frame 313, so as to synchronously drive the first bevel gear 314 and the second bevel gear 315 to rotate.

[0030] Furthermore, the cleaning assembly 32 includes a third bevel gear 321, which is rotatably connected to the right inner wall of the connecting frame 313, and a connecting sleeve 322 is fixedly connected to the left side of the third bevel gear 321. A spring 323 is fixedly connected to the inside of the connecting sleeve 322, and a pressure plate 324 is fixedly connected to the left side of the spring 323. A pressure rod 325 is inserted into the inside of the connecting sleeve 322, and a cleaning brush 326 is fixedly connected to the right side of the pressure rod 325, so as to drive the cleaning brush 326 to clean the surface of the filter frame 75.

[0031] Furthermore, the third bevel gear 321 is meshed with the outside of the second bevel gear 315 , and the pressure plate 324 is in contact with the pressure rod 325 , so as to drive the cleaning brush 326 to clean the surface of the filter frame 75 . Example

[0032] See also Figure 6 , and combined with Example 1, it is further obtained that the circulation mechanism 7 includes a water inlet pipe 71, the water inlet pipe 71 is fixedly connected to the left side of the main body 1, the top of the water inlet pipe 71 is fixedly connected to a water pump 73, the top of the water pump 73 is fixedly connected to a water outlet pipe 74, the left side of the main body 1 is fixedly connected to a connecting plate 72, and the inner side of the bottom of the main body 1 is fixedly connected to a filter frame 75, which is convenient for circulating the internal impregnation liquid, thereby improving the impregnation effect.

[0033] Furthermore, the water pump 73 is fixedly connected to the top of the connecting plate 72, and the left side of the cleaning brush 326 abuts against the right side of the filter frame 75, and the outlet pipe 74 is fixedly connected to the left side of the main body 1, so that the internal impregnation liquid can flow quickly.

[0034] In actual operation, when the device is used, first, the magnetic core is placed inside the dust suppression plate 8, and then the impregnation liquid is added to the inside of the main body 1, and then the end cover 5 is closed, and then the booster pump 4 and the No. 1 motor 311 are turned on respectively, and the No. 1 motor 311 is started through the provided stirring and cleaning mechanism 3, and the No. 1 motor 311 drives the No. 1 stirring frame 312 to rotate, and then the No. 1 stirring frame 312 drives the No. 2 bevel gear 315 to rotate, and then the No. 2 bevel gear 315 drives the No. 2 stirring frame 316 to rotate, so that the No. 1 stirring frame 312 and the No. 2 stirring frame 316 are uniformly mixed with the internal impregnation liquid, and during the impregnation process, the dust suppression plate 8 is used. The internal impurity sediment is isolated, and the water pump 73 is started through the provided circulation mechanism 7, and the water pump 73 draws the impregnation liquid through the water inlet pipe 71, so that it re-enters the interior of the main body 1 from the water outlet pipe 74, thereby improving the fluidity of the internal impregnation liquid. In the circulation process, the No. 2 bevel gear 315 drives the No. 3 bevel gear 321 to rotate, and the No. 3 bevel gear 321 drives the connecting sleeve 322 to rotate, and then the connecting sleeve 322 drives the pressure rod 325 to rotate, so that the pressure rod 325 synchronously drives the cleaning brush 326 to clean the surface of the filter frame 75, thereby preventing solid impurities from clogging the filter holes inside the filter frame 75 and affecting the circulation process.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. An impregnation device for a sendust core that is easy to adjust, comprising a main body (1), characterized in that: The main body (1) is fixedly connected to a sewage outlet (2) on the front side, a stirring and cleaning mechanism (3) is provided inside the main body (1), a booster pump (4) is provided on the right side of the main body (1), an end cover (5) is rotatably connected to the top of the main body (1), a buckle (6) is provided between the end cover (5) and the main body (1), a circulation mechanism (7) is provided on the left side of the main body (1), and a dust suppression plate (8) is fixedly connected inside the main body (1); The stirring and cleaning mechanism (3) comprises a stirring component (31) and a cleaning component (32), wherein the cleaning component (32) is arranged on the left side of the stirring component (31).

2. The easily adjustable impregnation device for Sendust core according to claim 1, characterized in that: The stirring assembly (31) comprises a No. 1 motor (311), the No. 1 motor (311) being fixedly connected to the right side of the main body (1), the No. 1 motor (311) having an output end fixedly connected to a No. 1 stirring frame (312), a connecting frame (313) being fixedly connected to the inner side of the bottom of the main body (1), a No. 1 bevel gear (314) being fixedly connected to the left side of the No. 1 bevel gear (314), a No. 2 bevel gear (315) being meshed with the outside of the No. 1 bevel gear (314), and a No. 2 stirring frame (316) being fixedly connected to the top of the No. 2 bevel gear (315).

3. The easily adjustable impregnation device for Sendust core according to claim 2, characterized in that: The number one bevel gear (314) is rotatably connected to the right inner wall of the connection frame (313), and the number two bevel gear (315) is rotatably connected to the inner side of the top of the connection frame (313).

4. The easily adjustable impregnation device for Sendust core according to claim 2, characterized in that: The cleaning assembly (32) comprises a number three bevel gear (321), the number three bevel gear (321) is rotatably connected to the right inner wall of the connecting frame (313), a connecting sleeve (322) is fixedly connected to the left side of the number three bevel gear (321), a spring (323) is fixedly connected inside the connecting sleeve (322), a pressure plate (324) is fixedly connected to the left side of the spring (323), a pressure rod (325) is inserted into the inner side of the connecting sleeve (322), and a cleaning brush (326) is fixedly connected to the right side of the pressure rod (325).

5. The easily adjustable impregnation device for Sendust core according to claim 4, characterized in that: The number three bevel gear (321) is meshed with the outside of the number two bevel gear (315), and the pressure plate (324) is in contact with the pressure rod (325).

6. The easily adjustable impregnation device for Sendust core according to claim 4, characterized in that: The circulation mechanism (7) comprises a water inlet pipe (71), the water inlet pipe (71) being fixedly connected to the left side of the main body (1), a water pump (73) being fixedly connected to the top of the water inlet pipe (71), a water outlet pipe (74) being fixedly connected to the top of the water pump (73), a connecting plate (72) being fixedly connected to the left side of the main body (1), and a filter frame (75) being fixedly connected to the inner side of the bottom of the main body (1).

7. The easily adjustable impregnation device for Sendust core according to claim 6, characterized in that: The water pump (73) is fixedly connected to the top of the connecting plate (72), the left side of the cleaning brush (326) is in contact with the right side of the filter frame (75), and the water outlet pipe (74) is fixedly connected to the left side of the main body (1).

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