Ceramic powder automatic screening and collecting device
By designing an automatic screening device for two layers of screen mesh and collection trays with different pore sizes, the problems of low screening efficiency and dust pollution of ceramic powder are solved, and multi-stage screening and automatic collection are realized, protecting the health of the operator.
Patent Information
- Application Number
- CN202422221905.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing ceramic powder screening device has problems such as inability to achieve multi-stage screening and collection at the same time, low efficiency, dust pollution, and affecting workers' health.
An automatic screening and collection device including two layers of screen and collection disk with different apertures was designed. The vibration disk and motor drive the screen to vibrate, and combined with the structure of spring and support rod, realize automatic multi-stage screening and collection of powder to avoid accumulation of powder.
Multi-stage automatic screening of ceramic powder is realized, screening efficiency is improved, dust pollution is avoided, and operator health is protected.
Smart Images

Figure CN223184937U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ceramic material preparation, and particularly relates to an automatic screening and collecting device for ceramic powder, which can simultaneously realize automatic grading, screening and collection of ceramic powders of different particle sizes to obtain powders with uniform particle size. Background Art
[0002] The preparation of ceramic materials requires a process that includes raw material refinement, powder mixing, molding, drying, and sintering. The refined ceramic powder then needs to be screened to obtain different particle sizes. Screening ceramic powders often relies on manual sieving and separation using a shaking mesh sieve. This is labor-intensive, creates dust pollution, and impacts on worker health. Existing ceramic powder screening devices also cause powder to accumulate on the sieve during operation, resulting in low screening efficiency and an inability to achieve multi-stage screening and collection simultaneously. Utility Model Content
[0003] The purpose of this utility model is to provide an automatic screening and collection device for ceramic powders, thereby resolving the problems of existing ceramic powder screening systems, such as the inability to simultaneously achieve multi-stage screening and collection, low efficiency, dust pollution, and adverse effects on worker health. The device has the advantages of an ingenious structural design, easy operation, and high screening and collection efficiency.
[0004] The technical solutions adopted in this utility model are as follows:
[0005] A device for automatically screening and collecting ceramic powder, comprising a screening box, wherein the top of the screening box has two feed ports, the front of the screening box has a dustproof door, and the dustproof door is connected to the screening box by a hinge; a screen and a collecting tray are provided in the middle of the screening box, the screen is divided into two layers, upper and lower, corresponding to two different aperture sizes respectively, the collecting tray is located below the screen, and collects the powder filtered by the lower screen; the two layers of screen and the collecting tray each have a discharge port on the left side, the discharge port is connected to the collecting box, and the collecting box is placed on a support plate; the screen and the collecting tray are connected to the supporting cylinder by screws in the middle position thereof, the supporting cylinder is connected to the bottom vibrating disk, and the vibrating disk is connected to the motor; the left support frame inside the screening box is connected and fixed to the support plate; a spring and a support rod are provided on the right support frame inside the screening box, one end of the spring is fixed to the right support frame cross bar, one end of the support rod is fixed to the right support frame vertical bar, and the other end is provided with a fixing nail.
[0006] Preferably, the two feed ports on the top of the screening box are located on both sides of the middle position of the screen, and the materials can be fed to both ends of the screen respectively. When screening, the same weight of powder is fed to both ends of the screen to keep the screen in a horizontal state;
[0007] Preferably, the aperture of the screen decreases from top to bottom, and the area of the upper and lower screen plates increases from top to bottom; the screen is connected to the cylinder by screws, and the screen can be replaced according to the particle size of the ceramic powder screening;
[0008] Preferably, a gap is left between the screw and the screen / collection tray and the cylinder, and the gap satisfies the tilting space required for the screen and the collection tray to pour the powder;
[0009] Preferably, the length of the spring after stretching can be connected to the fixing nail at the top of the support rod, and the length of the support rod is not less than the distance from the top of the support rod to the right side of the screen. After the support rod is lifted under the action of the spring tension, the bottom end touches the right side of the screen / collection tray and lifts it upward, and the powder in the screen / collection tray is poured into the collection box on the left;
[0010] Preferably, the collecting box has a cover on the top and a hole on the right side, the size of the hole satisfies the space required for the tilting of the discharge port.
[0011] Preferably, a dustproof door handle is installed on the dustproof door.
[0012] Beneficial effects of the utility model:
[0013] There are two layers of mesh screens with different apertures in the screening device, which can realize multi-level screening at one time, and a gap is left between the screen and the cylinder. After one screening is completed, the spring on the right support frame is connected to the support rod. The support rod is lifted up under the action of the spring tension, and the bottom end touches the screen and the right side of the collection tray to lift it up, and the powder in the screen / collection tray is poured into the collection box on the left to avoid the accumulation of ceramic powder in the screen. The material can be added multiple times, which effectively improves the screening efficiency. The device designed by the utility model has a simple structure and is easy to operate. While improving the screening efficiency, it effectively avoids direct contact between the operator and dust, protecting the operator's health. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is an appearance diagram of an automatic screening and collection device for ceramic powder;
[0015] Figure 2 This is an internal cross-sectional view of an automatic screening and collection device for ceramic powder;
[0016] Figure 3 This is an appearance diagram of a collection box for an automatic screening and collection device for ceramic powder;
[0017] Figure 4 This is an internal cross-sectional view of an automatic screening and collecting device for ceramic powder during automatic collection operation;
[0018] Explanation of the accompanying symbols: 1. Screening box; 2. Feed inlet; 3. Dustproof door; 4. Dustproof door handle; 5. Hinge; 6. Screen; 7. Discharge port; 8. Collection box; 9. Screw; 10. Support cylinder; 11. Support plate; 12. Left support frame; 13. Vibrating plate; 14. Motor; 15. Collection plate; 16. Spring; 17. Support rod; 18. Fixing nail; 19. Collection box lid; 20. Right side opening of the collection box; 21. Right support frame. DETAILED DESCRIPTION
[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0020] Example 1
[0021] according to Figure 1 — Figure 4 The device is an automatic screening and collection device for ceramic powder, comprising a screening box 1, two feed ports 2 on the top of the screening box, a dustproof door 3 on the front of the screening box, a door handle 4 on the front of the dustproof door 3, and a dustproof door connected to the screening box 1 shell through a hinge 5; a screen 6 is provided inside the screening box, and the screen is divided into two layers, upper and lower, corresponding to two different levels of aperture sizes, and the aperture of the screen decreases from top to bottom. The collecting tray 15 is located at the bottom layer and collects the powder filtered by the bottom layer of the screen; a screw 9 is provided above the middle position of the screen 6 and the collecting tray 15, and the screw passes through the screen 6 and the collecting tray 15 and is connected to the cylinder 10 below it, and the cylinder 10 The inner diameter has an internal thread; the left side of the screen 6 and the collecting tray 15 each has a discharge port 7, the discharge port 7 is connected to the collecting box 8, and the discharge port 7 extends into the collecting box 8; the collecting box 8 is placed on a support plate 11, and the support plate 11 is fixed to the left support frame 12; there is a support frame 12 on the right side of the inside of the screening box 1, and there is a spring 16 and a support rod 17 on the support frame, one end of the spring is fixed to the support frame 12, and the other end is suspended in the air, one end of the support rod 17 is fixed to the support frame, and the other end has a fixing nail 18; the screen 6 and the collecting tray 15 are connected to the bottom vibration plate 13 through the cylinder 10, and the vibration plate 13 is connected to the drive motor 14.
[0022] Specifically, such as Figure 1 As shown, there are two feed ports 2 on the top of the screening box 1, and a cover 19 is provided on the top of the feed port 2. The cover is closed after the feeding is completed to prevent dust in the external environment from entering the screening box 1 and dust caused by mechanical vibration from escaping.
[0023] Specifically, such as Figure 2 As shown, the two feed ports 2 on the top of the screening box 1 are located on both sides of the middle position of the screen 6 and the collecting plate 15, and materials can be fed to both ends of the screen 6 respectively; the mesh areas of the upper and lower layers of screen 6 increase from top to bottom, effectively preventing the powder passing through the upper layer of screen 6 from being scattered to the external area.
[0024] Specifically, such as Figure 2 As shown, the screen 6 is movably connected to the support cylinder 10 by screws 9, and the screen 6 can be replaced according to the particle size of the ceramic powder screening; there is a gap between the screws 9, the screen 6, and the support cylinder 10, and the gap meets the space required for the left and right ends of the screen 6 to tilt.
[0025] Specifically, such as Figure 2 and Figure 4 As shown, the length of the spring 16 after stretching can be connected to the fixing nail 18 at the top of the support rod 17. The length of the support rod 17 is not less than the distance from its top to the right side of the screen 6. After the support rod 17 is lifted under the tension of the spring 16, the bottom end touches the screen 6 and the right side of the collection tray 15 to lift it upward, and the powder in the screen 6 and the collection tray 15 is poured into the collection box 8 on the left.
[0026] Specifically, such as Figure 3 As shown, the collecting box 8 has a cover 19 on the top and a hole 20 on the right side. The size of the hole 17 satisfies the space required for the tilting of the discharge port 7.
[0027] The operator pours the ceramic powder to be screened into the screening box 1 through the feed port 2. The ceramic powder enters the upper screen 6. The motor 14 drives the vibrating plate 13 to vibrate. The vibrating plate 13 drives the screen 6 to vibrate through the supporting cylinder 10. The powder with large particle size remains in the screen 6, and the powder with small particle size passes through the upper screen 6 and enters the lower screen 6. The screening continues under the vibration of the vibrating plate 13. The powder with even smaller particle size enters the next collection plate 15. After some powder is gathered in the screen 6 and the collection plate 15, the bottom end of the spring 16 is connected to the fixing nail 18 at the bottom end of the support rod 17, as shown in FIG. Figure 4 As shown, after the support rod 17 is lifted under the tension of the spring 16, the bottom end touches the right side of the screen 6 and the collection tray 15 to lift it upward, and the powder in the screen 6 and the collection tray 15 is poured into the left collection box 8, completing one round of screening and collection. Disconnect the connection between the spring 16 and the support rod 17, the screen 6 and the collection tray 15 return to a parallel state, continue to add the ceramic powder to be screened, and complete the screening and collection. After the left collection box 8 is full, stop feeding and screening, the operator opens the dustproof door 3, and takes out the powder in the collection box. Then put the empty collection box 8 back into the screening box, and start a new round of screening until all the powder is screened.
[0028] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A ceramic powder automatic screening and collection device, comprising a screening box (1), wherein the screening box (1) has two feed ports (2) on the top, a dustproof door (3) on the front of the screening box (1), and the dustproof door (3) is connected to the screening box (1) through a hinge (5); a screen (6) and a collecting tray (15) are provided in the middle of the screening box (1), wherein the screen (6) is divided into two layers, upper and lower, corresponding to two different aperture sizes, and the collecting tray (15) is located below the screen (6) to collect the powder filtered by the lower screen (6); a discharge port (7) is provided on the left side of the two layers of screen (6) and the collecting tray (15), and the discharge port (7) is connected to the collecting box (8) to collect the powder. The box (8) is placed on the support plate (11); the screen (6) and the collecting plate (15) are connected to the support cylinder (10) through the screw (9) at the middle position thereof, the support cylinder (10) is connected to the bottom vibration plate (13), and the vibration plate (13) is connected to the motor (14); the left support frame (12) inside the screening box (1) is connected and fixed to the support plate (11); a spring (16) and a support rod (17) are provided on the right support frame (21) inside the screening box (1), one end of the spring (16) is fixed to the horizontal rod of the right support frame (21), one end of the support rod (17) is fixed to the vertical rod of the right support frame (21), and the other end has a fixing nail (18).
2. The automatic screening and collecting device for ceramic powder according to claim 1, characterized in that: The two feed ports (2) on the top of the screening box (1) are respectively located on both sides of the middle position of the screen (6), and materials can be fed to both ends of the screen (6). During screening, the same weight of powder is fed to both ends of the screen (6) to keep the screen (6) in a horizontal state.
3. The automatic screening and collecting device for ceramic powder according to claim 1, characterized in that: The mesh disk areas of the upper and lower layers of screens (6) increase sequentially from top to bottom, and the screens (6) are replaced according to the particle size of the ceramic powder after screening.
4. The automatic screening and collecting device for ceramic powder according to claim 1, characterized in that: A gap is left between the screw (9) and the screen (6), the collecting plate (15) and the supporting cylinder (10), and the gap satisfies the tilting space required for the screen (6) and the collecting plate (15) to pour the powder.
5. The automatic screening and collecting device for ceramic powder according to claim 1, characterized in that: After being stretched, the spring (16) can be connected to the fixing nail (18) at the top of the support rod (17). The length of the support rod (17) is not less than the distance from the top of the support rod to the right side of the screen (6). After the support rod (17) is lifted under the action of the spring tension, the bottom end touches the right side of the screen (6) and the collecting tray (15) to lift them upward, and the powder in the screen (6) and the collecting tray (15) is poured into the collecting box (8) on the left.
6. The automatic screening and collecting device for ceramic powder according to claim 1, characterized in that: The collecting box (8) has a cover (19) on the top and a hole (20) on the right side. The size of the hole (20) satisfies the space required for the tilting of the discharge port (7).
7. The automatic screening and collecting device for ceramic powder according to claim 1, characterized in that: A dustproof door handle (4) is installed on the dustproof door (3).