Fixture for flanging and forming of two ends of copper alloy backing ring stamping part

By designing fixtures for flange forming at both ends of copper alloy pad ring stamping parts, using front and rear clamps and positioning structures, the fixture body is used, and the punch is combined to achieve rapid clamping and flange forming, the problem of expensive and low efficiency of existing equipment is solved, and processing efficiency and product qualification rate are improved.

CN223185372UActive Publication Date: 2025-08-05SHAANXI BAOCHENG AVIATION INSTR
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Patent Information

Application Number
CN202422467447.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-05
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

Existing copper alloy pad ring flange processing equipment is expensive and inefficient, making it difficult to quickly and accurately process parts that meet the size.

Method used

A fixture body consisting of front and rear ply is designed, combining the positioning structure and punch to fix the fixture through a vice to achieve rapid clamping and flange forming.

Benefits of technology

Improve processing efficiency, ensure accurate parts dimensions, and improve product qualification and productivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a clamp for flanging and forming two ends of a copper alloy backing ring stamping part, and belongs to the technical field of clamps. Comprising a clamp body formed by splicing a front clamping plate and a rear clamping plate front and back, a front semicircular clamping groove is formed in the front clamping plate, a rear semicircular clamping groove is formed in the rear clamping plate, the front semicircular clamping groove and the rear semicircular clamping groove are oppositely spliced to form a circular clamping groove used for clamping a backing ring, and the front clamping plate and the rear clamping plate are spliced through a positioning structure and then clamped on a jaw vice to be fixed. According to the utility model, not only can a part meeting the size be accurately processed, but also a workpiece can be quickly clamped and fixed, the performance and appearance quality of a product are met, and the qualification rate of the product is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of clamps, and in particular relates to a clamp for forming flanging at both ends of a copper alloy gasket ring stamping part. Background Art

[0002] At present, the gasket made of copper alloy metal has a cylindrical main structure and flanges at both ends. Figure 2 As shown in the figure, flanging the ends of the gasket ring typically requires specialized bending equipment and punches to produce qualified parts. Existing methods use expensive specialized equipment and punches, and the processing time is long, resulting in low production efficiency. Therefore, improvements are necessary. Utility Model Content

[0003] The technical problem solved by the utility model is to provide a fixture for flanging the ends of copper alloy gasket ring stamping parts. The purpose of the utility model is to design a flanging forming fixture that can accurately process parts that meet the size and can quickly clamp and fix the workpiece, thereby shortening the processing time and improving production efficiency.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by this utility model is:

[0005] A fixture for flanging the ends of copper alloy gasket ring stamping parts includes a fixture body composed of a front splint and a rear splint spliced together. The front splint is provided with a front semicircular clamping groove, and the rear splint is provided with a rear semicircular clamping groove. The front semicircular clamping groove and the rear semicircular clamping groove are relatively spliced together to form a circular clamping groove for clamping the gasket ring. The front splint and the rear splint are spliced together through a positioning structure and then clamped on a vise for fixation.

[0006] To further define the above solution, the thickness of the front and rear plates and the depth of the circular clamping groove formed by the front and rear semicircular clamping grooves are equal to the height of the straight portion in the height direction of the gasket.

[0007] To further limit the above scheme, the front splint is provided with a front splint seat at both ends, and the rear splint is provided with a rear splint seat at both ends. Positioning holes are provided on the front splint seat and the rear splint seat, and the positioning holes on the front splint seat and the rear splint seat on the same side are connected by positioning pins.

[0008] A further limitation of the above scheme also includes a lower punch and an upper punch, wherein the lower punch is placed directly below the circular clamping groove of the clamp body and the upper end is placed in the lower end hole of the stamped blank of the gasket for forming the flange at the lower end of the gasket, and the upper punch is placed directly above the circular clamping groove of the clamp body and the lower end is placed in the upper end hole of the stamped blank of the gasket for forming the flange at the upper end of the gasket.

[0009] A further limitation of the above scheme is that there is a distance between the lower end surfaces of the front and rear splints and the lower end surfaces of the front and rear splint seats, and this distance forms a placement space for the lower punch, and the height a of the placement space is equal to the height of the lower punch minus the height of the flange at one end of the gasket.

[0010] The advantages of this utility model compared with the prior art are:

[0011] 1. To meet production needs, this solution designs and manufactures a slot-type, assemblable fixture. The front and rear clamps are connected by pins and, after assembly, are positioned on a vise. Flanging the ends of the blank can be completed by striking the punch with a hammer. This fixture can accurately process parts that meet dimensions and quickly clamp and secure the workpiece. After processing, the part can be quickly removed. Furthermore, multiple circular clamping slots can be set on a single fixture, allowing for two or more workpieces to be clamped at a time, effectively improving productivity.

[0012] 2. This solution can accurately guarantee the external dimensions of the parts. The blank can be quickly clamped by opening the fixture, and the parts can be easily removed after processing. It not only meets the performance and appearance quality of the product, but also effectively improves the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 This is a schematic structural diagram of the gasket ring in the utility model;

[0015] Figure 3 This is a schematic structural diagram of the lower punch in the utility model;

[0016] Figure 4 It is a structural schematic diagram of the upper punch in the utility model. DETAILED DESCRIPTION

[0017] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] It should be noted that, in this document, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus comprising the element.

[0019] See also Figure 1-4 , describe in detail the embodiments of the present utility model.

[0020] Example: Fixture for forming the flanges at both ends of copper alloy gasket stamping parts, see Figure 1 As shown, the clamp body is composed of a front clamping plate 1 and a rear clamping plate 2 which are spliced together front and back. The front clamping plate 1 is provided with a front semicircular clamping groove 3, and the rear clamping plate 2 is provided with a rear semicircular clamping groove 4. The front semicircular clamping groove 3 and the rear semicircular clamping groove 4 are relatively spliced together to form a circular clamping groove for clamping the gasket 9. The front clamping plate 1 and the rear clamping plate 2 are spliced together through a positioning structure and clamped on a vise for fixation.

[0021] In this embodiment, a plurality of circular clamping grooves can be provided in a clamp body, and two or more workpieces can be clamped at a time, which can effectively improve productivity.

[0022] In a specific embodiment, the thickness of the front and rear plates 1 and 2 and the depth of the circular groove formed by the front and rear semicircular grooves 3 and 4 are equal to the height of the straight portion in the height direction of the gasket 9 .

[0023] In the above structure, the depth of the circular clamping groove is equal to the height of the straight part in the height direction of the gasket that does not need to be flanging. When the gasket blank is clamped in the circular clamping groove, it can ensure that the two ends of the blank used for forming the flanging are placed outside the groove, which is convenient for flanging.

[0024] In a specific embodiment, the front splint 1 is provided with a front splint seat 5 at both ends, and the rear splint 2 is provided with a rear splint seat 6 at both ends. The front splint seat 5 and the rear splint seat 6 are both provided with positioning holes 7, and the positioning holes 7 on the front splint seat 5 and the rear splint seat 6 on the same side are connected by a positioning pin 8.

[0025] The above structure can ensure that the front and rear splints are quickly positioned and assembled together, thereby improving work efficiency.

[0026] In a specific embodiment, see Figure 3 and 4As shown, it also includes a lower punch 10 and an upper punch 11. The lower punch 10 is placed directly below the circular clamping groove of the clamp body and its upper end is placed in the lower end hole of the stamped blank of the gasket 9 for forming the flanging of the lower end of the gasket 9. The upper punch 11 is placed directly above the circular clamping groove of the clamp body and its lower end is placed in the upper end hole of the stamped blank of the gasket 9 for forming the flanging of the upper end of the gasket 9.

[0027] Preferably, there is a distance between the lower end surfaces of the front splint 1 and the rear splint 2 and the lower end surfaces of the front splint seat 5 and the rear splint seat 6, and the distance forms a placement space for the lower punch 10. The height a of the placement space is equal to the height of the lower punch 10 minus the height of the flange at one end of the gasket ring 9.

[0028] When using this fixture to process this type of gasket, use a vise to clamp it. During processing, open the front and rear clamps along the positioning pins, place the blank of the gasket in the circular clamping groove of the fixture body, close the front and rear clamps, configure a pad of appropriate height at the lower end of the vise mouth, place the lower punch in the placement space below the front and rear clamps, and extend the upper end of the lower punch into the lower hole of the blank. Adjust the position. At this time, the part of the lower punch that is higher than the placement space is the height of the flanging at the lower end of the part. Clamp the fixture body with the vise mouth, but do not clamp it tightly to ensure that the fixture can move. Place the upper punch in the upper hole of the blank and strike the upper punch with a hammer. When the upper punch is acted upon by external force, the lower punch extends into the open end of the blank. At this time, the entire fixture moves downward, and the bottom of the lower punch is flush with the outer end of the placement space, thus completing the flanging of the two ends of the blank.

[0029] The clamp of the utility model can accurately ensure the external dimensions of the parts, the blank can be quickly clamped by opening the clamp, and the parts can be conveniently taken out after processing and forming, which not only meets the performance and appearance quality of the product, but also effectively improves the qualified rate of the product.

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A fixture for forming the flanging at both ends of copper alloy gasket stamping parts, characterized by: The invention comprises a clamp body composed of a front clamping plate (1) and a rear clamping plate (2) which are spliced together in front and back. The front clamping plate (1) is provided with a front semicircular clamping groove (3), and the rear clamping plate (2) is provided with a rear semicircular clamping groove (4). The front semicircular clamping groove (3) and the rear semicircular clamping groove (4) are relatively spliced together to form a circular clamping groove for clamping a gasket (9). The front clamping plate (1) and the rear clamping plate (2) are spliced together by a positioning structure and clamped on a vise for fixation.

2. The fixture for forming the flanging at both ends of a copper alloy backing ring stamping according to claim 1, characterized in that: The thickness of the front clamping plate (1) and the rear clamping plate (2) and the depth of the circular clamping groove formed by the front semicircular clamping groove (3) and the rear semicircular clamping groove (4) are equal to the height of the straight portion in the height direction of the gasket (9).

3. The fixture for forming the flanging at both ends of a copper alloy backing ring stamping according to claim 1, characterized in that: The front splint (1) is provided with a front splint seat (5) at both left and right ends, and the rear splint (2) is provided with a rear splint seat (6) at both left and right ends. Positioning holes (7) are provided on the front splint seat (5) and the rear splint seat (6). The positioning holes (7) on the front splint seat (5) and the rear splint seat (6) on the same side are connected by a positioning pin (8).

4. The fixture for forming the flanging at both ends of a copper alloy backing ring stamping according to claim 3, characterized in that: It also includes a lower punch (10) and an upper punch (11), wherein the lower punch (10) is placed directly below the circular clamping groove of the clamp body and the upper end of the lower punch is placed in the lower end hole of the stamped blank of the gasket ring (9) for forming the flange of the lower end of the gasket ring (9), and the upper punch (11) is placed directly above the circular clamping groove of the clamp body and the lower end of the upper punch is placed in the upper end hole of the stamped blank of the gasket ring (9) for forming the flange of the upper end of the gasket ring (9).

5. The fixture for forming flanging at both ends of a copper alloy backing ring stamping according to claim 4, characterized in that: There is a distance between the lower end surfaces of the front splint (1) and the rear splint (2) and the lower end surfaces of the front splint seat (5) and the rear splint seat (6), and this distance forms a placement space for placing the lower punch (10), and the height a of the placement space is equal to the height of the lower punch (10) minus the height of the flange of one end of the gasket ring (9).