Flattening device for metal expansion net production

By introducing cleaning components and collection components into the leveling device for the production of metal expansion mesh, the defects caused by foreign matter on the pressing roller are solved, and efficient flattening of the metal mesh and product quality improvement are achieved.

CN223185427UActive Publication Date: 2025-08-05JUN EN METAL MESH KUNSHAN
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Patent Information

Application Number
CN202422390001.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-05
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the production process of metal expansion mesh, foreign matter adhered to the press roller causes periodic defects on the surface of the metal mesh, such as roller printing, rolling, roll indentation, etc., which affects the flatness and product quality.

Method used

A flattening device for the production of metal expansion mesh is designed, including a cleaning assembly, a transmission assembly and a collection assembly. The surface of the flattening roller is swept through the cooperation of the cleaning assembly and the transmission assembly to remove attached waste chips, and collect waste chips into the collection box through the collection assembly.

Benefits of technology

It effectively avoids the surface defects of the metal mesh caused by waste chips on the flattening roller surface, improves the flatness and product quality of the metal mesh, and enhances the cleanliness of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of leveling devices, and particularly discloses a flattening device for metal expansion net production. The device comprises a flattening roller set, a cleaning assembly used for cleaning roller surfaces of an upper roller and a lower roller of the flattening roller set, a transmission assembly used for driving the cleaning assembly to move and clean the roller surfaces, and a collecting assembly used for collecting cleaned waste materials. According to the flattening device for metal expansion net production, the cleaning assembly, the transmission assembly, the collecting assembly and other parts are arranged, the cleaning assembly and the transmission assembly are matched to sweep the surface of the flattening roller, and sweeps attached to the surface of the flattening roller are swept off; therefore, the possibility that the scraps on the surface of the flattening roller cause periodic defects on the surface of the metal expansion net, influence on the flatness of the metal net and cause reduction of the product quality is avoided, and through arrangement of the collecting assembly, the scraps adsorbed on the surface of the electromagnet are collected into a collecting box, so that the neatness of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of leveling devices, in particular to a leveling device for producing expanded metal mesh. Background Art

[0002] Expanded metal mesh is a commonly used material in the field of mechanical processing. When it leaves the factory, it is usually wound together in a large roll. When it is used, the expanded metal mesh of the required size is cut out from the roll. Since the expanded metal mesh is rolled, the cut sheet is also curled, and thus needs to be flattened by a flattening device.

[0003] The patent for a metal mesh leveling device with the announcement number CN213350629U includes a base, a main roller, an auxiliary roller, a motor, a reducer, a pulley, a belt, a gear, a screw, and a sleeve. Axle holes are provided at opposite positions on the left and right sides of the upper end of the base, and the main roller is provided in the axle hole. A mounting through-hole is provided above the base, and a threaded hole is provided on the base above the mounting through-hole. The threaded hole is matched with a screw, and a sleeve is provided at the lower end of the screw. The sleeve can wrap the two ends of the auxiliary roller. The first auxiliary roller, the second auxiliary roller, the third auxiliary roller, and the fourth auxiliary roller can be adjusted in distance from the main roller by the screw. The metal mesh leveling device of the utility model has a simple structure and a reasonable design. Through the cooperation of the auxiliary roller and the main roller, the metal mesh can be squeezed and leveled, and the leveling efficiency is high and the effect is good.

[0004] However, during the flattening process of the metal mesh, if foreign matter adheres to the pressing roller, it may cause periodic defects on the surface of the metal mesh, such as roller marks, roller patterns, roller indentations, etc. These defects not only affect the flatness of the metal mesh, but may also lead to a decline in product quality.

[0005] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content

[0006] The purpose of the utility model is to provide a rolling device for producing expanded metal mesh which can effectively solve the above technical problems.

[0007] In order to achieve the purpose of this utility model, the following technical solutions are adopted:

[0008] A flattening device for producing expanded metal mesh, comprising: a flattening roller group, a cleaning assembly for cleaning the roller surfaces of the upper and lower rollers of the flattening roller group, a transmission assembly for driving the cleaning assembly to move the cleaning roller surfaces, and a collection assembly for collecting the cleaned waste;

[0009] The cleaning assembly includes: an upper sweeping brush plate and a lower sweeping brush plate, a threaded rod for driving the upper sweeping brush plate and the lower sweeping brush plate to move, and a guide rod for guiding the moving upper sweeping brush plate and the lower sweeping brush plate;

[0010] The transmission assembly includes: a rotating shaft, a motor driving the rotating shaft to rotate, a first bevel gear symmetrically fixedly mounted on the surface of the rotating shaft, and a second bevel gear fixed at the end of the threaded rod and meshing with the surface of the first bevel gear.

[0011] Furthermore, the guide rods are provided in two groups, and the two groups of guide rods are symmetrically slidably mounted on both sides of the adjacent upper sweeping brush plates and lower sweeping brush plates, and the ends of the guide rods are fixedly mounted on the flattening device.

[0012] Furthermore, a positioning block is symmetrically mounted on the surface of the rotating shaft, and one side of the positioning block is fixedly mounted on the flattening device.

[0013] Furthermore, the collection component includes: an electromagnet fixedly mounted on the lower sweeping brush plate, an extrusion block fixedly mounted on the lower sweeping brush plate, a normally closed button switch mounted on the flattening device to cut off the power to the electromagnet, and a collection box for collecting waste chips on the surface of the electromagnet.

[0014] Furthermore, the normally closed push button switch is electrically connected to the electromagnet.

[0015] Compared with the prior art, the utility model has the following beneficial effects: through the arrangement of components such as a cleaning component, a transmission component and a collecting component, the surface of the flattening roller is brushed by utilizing the cooperation of the cleaning component and the transmission component, and the waste chips attached to the surface of the flattening roller are swept off, thereby avoiding the waste chips on the surface of the flattening roller causing periodic defects on the surface of the metal expansion mesh, affecting the flatness of the metal mesh, and causing the possibility of a decline in product quality; and through the arrangement of the collecting component, the waste chips adsorbed on the surface of the electromagnet are collected into the collection box, thereby improving the cleanliness of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0017] Figure 1 It is a right side schematic diagram of the present utility model;

[0018] Figure 2 It is a left side schematic diagram of the utility model;

[0019] Figure 3 It is a partial left-side structural schematic diagram of the present invention.

[0020] In the figure: 1. Flattening roller assembly; 2. Cleaning assembly; 201. Upper sweeping brush plate; 202. Lower sweeping brush plate; 203. Threaded rod; 204. Guide rod; 3. Transmission assembly; 301. Motor; 302. Rotating shaft; 303. First bevel gear; 304. Second bevel gear; 4. Collection assembly; 401. Electromagnet; 402. Extrusion block; 403. Normally closed push button switch; 404. Collection box. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the embodiments described are some embodiments of the present invention, not all embodiments.

[0022] In the description of the present invention, it should be understood that the terms "center", "transverse", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention. When a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centered component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a centered component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0023] like Figures 1 to 3 As shown, the utility model is a flattening device for producing expanded metal mesh, comprising: a flattening roller group 1, a cleaning component 2 for cleaning the upper and lower roller surfaces of the flattening roller group 1, a transmission component 3 for driving the cleaning component 2 to move the cleaning roller surface, and a collection component 4 for collecting the cleaned waste;

[0024] The cleaning assembly 2 includes: an upper sweeping brush plate 201 and a lower sweeping brush plate 202, a threaded rod 203 for driving the upper sweeping brush plate 201 and the lower sweeping brush plate 202 to move, the threaded rod 203 being rotatably mounted on the flattening device via bearings at both ends, and the surface of the threaded rod 203 being threadedly mounted on the middle portion of the corresponding upper sweeping brush plate 201 and the lower sweeping brush plate 202, and a guide rod 204 for guiding the moving upper sweeping brush plate 201 and the lower sweeping brush plate 202;

[0025] The transmission assembly 3 includes: a rotating shaft 302, a motor 301 that drives the rotating shaft 302 to rotate, the motor 301 is fixedly mounted on the flattening device through a mounting plate, a first bevel gear 303 is symmetrically fixedly mounted on the surface of the rotating shaft 302, a positioning block is symmetrically mounted on the surface of the rotating shaft 302, and one side of the positioning block is fixedly mounted on the flattening device. The setting of the positioning block further improves the stability of the rotation of the rotating shaft 302, and the second bevel gear 304 is fixed at the end of the threaded rod 203 and meshes with the surface of the first bevel gear 303.

[0026] During the process of flattening the metal expanded mesh by the flattening device, some metal scraps will adhere to the roller surface of the flattening roller, which may cause periodic defects on the surface of the metal expanded mesh, such as roller marks, roller patterns, roller indentations, etc. These defects not only affect the flatness of the metal mesh, but may also cause a decline in product quality. Therefore, by starting the motor 301, the output end of the motor 301 drives the two first bevel gears 303 on the surface of the rotating shaft 302 to rotate, so that the first bevel gear 303 is engaged with the second bevel gear 304 at one end of the corresponding threaded rod 203, so that the two threaded rods 203 respectively drive the corresponding upper sweeping brush plate 201 and the lower sweeping brush plate 202 to move, and when the flattening roller rotates, the upper sweeping brush plate 201 and the lower sweeping brush plate 202 sweep the surface of the flattening roller to sweep off the scraps attached to the surface of the flattening roller, thereby avoiding the scraps on the surface of the flattening roller causing periodic defects on the surface of the metal expanded mesh.

[0027] Two sets of guide rods 204 are provided, symmetrically slidably mounted on either side of the adjacent upper and lower sweeping brush plates 201 and 202. The ends of the guide rods 204 are fixedly mounted on the leveling device. Because the upper and lower sweeping brush plates 201 and 202 clean the surfaces of the rollers, they are relatively long. The symmetrically slidable guide rods 204 further enhance the stability of the movement of the upper and lower sweeping brush plates 201 and 202.

[0028] The collecting assembly 4 includes: an electromagnet 401 fixedly mounted on the lower sweeping brush plate 202, two electromagnets 401 are provided, and the two electromagnets 401 are symmetrically fixedly mounted on one side of the lower sweeping brush plate 202, an extrusion block 402 fixedly mounted on the lower sweeping brush plate 202, and a normally closed button switch 403 installed on the flattening device to cut off the power to the electromagnet 401, and an electrical connection between the normally closed button switch 403 and the electromagnet 401. When an external power supply is connected through the normally closed button switch 403, the electromagnet 401 generates magnetic attraction to absorb metal waste, and a collection box 404 for collecting waste on the surface of the electromagnet 401.

[0029] When the upper sweeping brush plate 201 and the lower sweeping brush plate 202 move to clean the upper and lower roller surfaces of the rolling device, the waste debris attached to the rollers falls off, and the two electromagnets 401 on one side of the lower sweeping brush plate 202 adsorb the fallen waste debris on its surface. When the lower sweeping brush plate 202 approaches the normally closed button switch 403, the extrusion block 402 on the surface of the lower sweeping brush plate 202 presses against the surface contact of the normally closed button switch 403, and the internal circuit of the normally closed button switch 403 is disconnected. At this time, the electromagnet 401 moves to the lower end of the collection box 404, and the electromagnet 401 no longer generates magnetic attraction. The waste debris on its surface falls into the collection box 404 for collection, thereby improving the cleanliness of the device.

[0030] Working principle: When the power is turned on and the flattening device for the production of expanded metal mesh is used, the motor 301 is started, and the output end of the motor 301 drives the two first bevel gears 303 on the surface of the rotating shaft 302 to rotate, so that the first bevel gear 303 is engaged with the second bevel gear 304 at one end of the corresponding threaded rod 203, so that the two threaded rods 203 respectively drive the corresponding upper sweeping brush plate 201 and lower sweeping brush plate 202 to move, and when the flattening roller rotates, the upper sweeping brush plate 201 and the lower sweeping brush plate 202 sweep the surface of the flattening roller to sweep away the waste chips attached to the surface of the flattening roller, thereby preventing the waste chips on the surface of the flattening roller from causing the surface of the expanded metal mesh to be damaged. Periodic defects occur. When the upper sweeping brush plate 201 and the lower sweeping brush plate 202 move to clean the upper and lower roller surfaces of the flattening device, the waste chips attached to the rollers fall down, and the two electromagnets 401 on one side of the lower sweeping brush plate 202 adsorb the fallen waste chips on its surface. When the lower sweeping brush plate 202 approaches the normally closed button switch 403, the extrusion block 402 on the surface of the lower sweeping brush plate 202 presses against the surface contact of the normally closed button switch 403, and the internal circuit of the normally closed button switch 403 is disconnected. At this time, the electromagnet 401 moves to the lower end of the collection box 404, and the electromagnet 401 no longer generates magnetic attraction, and the waste chips on its surface fall into the collection box 404 for collection.

[0031] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology. It will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.

[0032] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all such improvements and changes should fall within the scope of protection of the claims attached to this utility model.

Claims

1. A rolling device for producing expanded metal mesh, characterized in that: include: A flattening roller group, a cleaning assembly for cleaning the roller surfaces of the upper and lower rollers of the flattening roller group, a transmission assembly for driving the cleaning assembly to move the cleaning roller surfaces, and a collection assembly for collecting the cleaned waste; The cleaning assembly includes: an upper sweeping brush plate and a lower sweeping brush plate, a threaded rod for driving the upper sweeping brush plate and the lower sweeping brush plate to move, and a guide rod for guiding the moving upper sweeping brush plate and the lower sweeping brush plate; The transmission assembly includes: a rotating shaft, a motor driving the rotating shaft to rotate, a first bevel gear symmetrically fixedly mounted on the surface of the rotating shaft, and a second bevel gear fixed at the end of the threaded rod and meshing with the surface of the first bevel gear.

2. A flattening device for producing expanded metal mesh according to claim 1, characterized in that: The guide rods are provided in two groups, and the two groups of guide rods are symmetrically slidably mounted on both sides of the adjacent upper sweeping brush plate and the lower sweeping brush plate, and the ends of the guide rods are fixedly mounted on the flattening device.

3. A flattening device for producing expanded metal mesh according to claim 1, characterized in that: A positioning block is symmetrically mounted on the surface of the rotating shaft, and one side of the positioning block is fixedly mounted on the flattening device.

4. A flattening device for producing expanded metal mesh according to claim 1, characterized in that: The collecting assembly includes: an electromagnet fixedly mounted on the lower sweeping brush plate, an extrusion block fixedly mounted on the lower sweeping brush plate, a normally closed button switch mounted on the flattening device to cut off the power to the electromagnet, and a collecting box for collecting waste chips on the surface of the electromagnet.

5. A rolling device for producing expanded metal mesh according to claim 4, characterized in that: The normally closed push button switch is electrically connected to the electromagnet.

Citation Information

Patent Citations

  • Metal net leveling device

    CN213350629U