Surface-lossless part taking device for metal forge piece machining

Abstract

The utility model belongs to the technical field of pick-up devices, and relates to a surface-lossless pick-up device for metal forge piece processing, which comprises a mechanical arm, an adjusting seat and an electric clamp holder, the adjusting seat is arranged at the pick-up end of the mechanical arm, a driving lead screw is rotatably arranged in the adjusting seat, two guide slide bars are fixedly arranged in the adjusting seat, and the electric clamp holder is arranged on the driving lead screw. A lead screw mounting base is slidably mounted on the two guide sliding rods, the electric clamp holder is fixedly mounted at the bottom of the adjusting base, a plurality of clamping jaws are arranged on the electric clamp holder in an equidistant circumferential array mode, a first sliding rail is integrally formed at the end, away from the electric clamp holder, of each clamping jaw, a first sliding block is slidably mounted on the first sliding rail, and a second sliding block is fixedly mounted on the back of the negative pressure plate. The second sliding block is installed in the second sliding rail in a sliding mode, and a plurality of clamping heads are movably inserted into the negative pressure plate. The device is used for taking the metal forgings in the machining process, flexible clamping design is adopted, the surfaces of the metal forgings cannot be damaged, and the clamping stroke range can be adjusted.

Description

Technical Field

[0001] The utility model belongs to the technical field of piece-taking devices, in particular to a surface-damage-free piece-taking device for processing metal forgings. Background Art

[0002] Metal forgings are workpieces or blanks obtained through a forging process, a process that involves applying pressure to a metal blank to cause it to plastically deform, resulting in a forging with specific mechanical properties, shape, and dimensions. Forging is a machining method that is one of the two main components of forging (forging and stamping). Through forging, defects such as as-cast porosity produced during the metal smelting process can be eliminated, the microstructure can be optimized, and because the metal flow lines are preserved, the mechanical properties of forgings are generally superior to those of castings of the same material. This machining method is widely used to manufacture critical parts subjected to high loads and harsh working conditions. Except for parts with simpler shapes, forgings are used in most cases. The metal forging process requires the use of machinery to remove the parts.

[0003] For example, the Chinese utility model patent with publication number CN219151465U discloses a surface-damage-free removal device for metal forging processing, comprising a base, a mounting frame fixedly mounted on the upper end face of the base, a load plate fixedly connected to the mounting frame, a U-shaped frame fixedly mounted on the load plate, a cylinder fixedly mounted on both sides of the top wall of the U-shaped frame, a lifting frame fixedly mounted on the piston end of the cylinder, a mounting slot provided in the lifting frame, and a clamping device provided in the mounting slot. In the present utility model, a plurality of limit plates provided on the conveyor belt can fix the metal forging between two adjacent limit plates, preventing the clamping plates from touching the surrounding metal forgings during transportation and causing damage to the product surface. The removal action is completed cyclically by the provided cylinder, electric slide rail and clamping plate. The clamp for metal forging processing has a simple structure, is easy to operate and has a low cost.

[0004] However, the above-mentioned new method still has certain defects. On the one hand, the rigid support design used for removing parts can easily damage the surface of metal forgings. On the other hand, the clamping range does not have a wide range of adjustment capabilities and cannot meet the clamping and removal operations of metal forgings of different sizes. Utility Model Content

[0005] In order to solve the technical problems that the rigid clamping design used in the reference documents in the above background art is easy to damage the surface of the metal forging, and on the other hand, its clamping stroke is short and cannot meet the requirements of clamping and removing metal forgings of different sizes, the present utility model provides the following technical solutions:

[0006] The utility model relates to a surface non-destructive pick-up device for metal forging processing, comprising a mechanical arm, an adjustment seat and an electric clamp, wherein the adjustment seat is mounted on the pick-up end of the mechanical arm, a driving screw is rotatably mounted in the adjustment seat, two guide slides are fixedly mounted in the adjustment seat, a screw mounting seat is slidably mounted on the two guide slides, the electric clamp is fixedly mounted on the bottom of the adjustment seat, a plurality of clamping claws are arranged in an equidistant circular array on the electric clamp, a first slide rail is integrally formed on the end of the clamping claw away from the electric clamp, and further comprising:

[0007] A clamping assembly is installed on the clamping jaw for clamping forgings, and the clamping assembly includes a second slide rail, a first slider and a negative pressure plate. The first slider is slidably installed on the first slide rail, and the second slider is fixedly installed on the back of the negative pressure plate. The second slider is slidably installed in the second slide rail, and a plurality of clamping heads are movably inserted on the negative pressure plate.

[0008] As a preferred technical solution of the present invention, the screw mounting seat is engaged with the driving screw, and a motor for driving the driving screw to rotate is fixedly mounted on the side end of the adjustment seat.

[0009] As a preferred technical solution of the present invention, a plurality of first positioning holes are provided on the first slide rail, and a first positioning bolt threadedly adapted to the first positioning holes is inserted into the first sliding block.

[0010] As an optimal technical solution of the present invention, a plug connector is fixedly welded on the top of the second slide rail, and a plug socket that is plugged into and adapted for the plug connector is integrally formed at the bottom of the first slider. The plug connector and the plug socket are provided with a second positioning hole that passes through the front and back, and a second positioning bolt that is threaded and adapted is provided in the second positioning hole.

[0011] As a preferred technical solution of the present invention, a plurality of third positioning holes are provided on the second slide rail, and two third positioning bolts threadedly matched with the third positioning holes are inserted into the second slide block.

[0012] As a preferred technical solution of the present invention, a spring holder is provided at one end of the clamping head located inside the negative pressure plate, and a return spring is fixedly installed between the spring holder and the negative pressure plate.

[0013] As a preferred technical solution of the present invention, the clamping head is located in a section inside the negative pressure plate and is provided with a plurality of negative pressure air holes.

[0014] As a preferred technical solution of the present invention, the clamping head is made of hard rubber and an air suction hole is provided cocentrically with one end of the clamping head away from the negative pressure plate.

[0015] The beneficial effects achieved by the utility model are:

[0016] When the negative pressure plate clamps the metal forging, the clamping head retracts to fit the metal forgings of different shapes, making the clamping more stable. The negative pressure plate is connected to an external negative pressure air pump. The negative pressure air pump draws air through the negative pressure air holes on the clamping head and sucks the metal forging through the suction holes. The negative pressure adsorption clamping method will not damage the surface of the metal forging.

[0017] When a clamping assembly is set up, the three clamping assemblies face each other and the electric clamp drives the clamping claws to grab and release to achieve the purpose of clamping small-diameter metal forgings, and the motor drives the mounting base to move on the guide slide rod to adjust the horizontal position of the clamping assembly.

[0018] When two clamping assemblies are set in mirror image, and the threads on both sides of the driving screw have opposite directions and the same pitch, the direction of the clamping assembly is adjusted by the rotation of the plug connector and the socket. When the two negative pressure plates close to each other on the two clamping assemblies face each other, the motor drives the two screw mounting seats to move in opposite directions at the same speed on the guide slide, thereby achieving the purpose of clamping larger metal forgings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 This is a schematic structural diagram of a surface non-destructive removal device for metal forging processing according to the utility model;

[0021] Figure 2 This is a structural diagram of a first embodiment of a surface non-destructive removal device for metal forging processing according to the present invention;

[0022] Figure 3 This is a structural diagram of a second embodiment of a surface non-destructive removal device for metal forging processing according to the present invention;

[0023] Figure 4 This is a structural diagram of an adjustment seat in a surface-non-destructive removal device for metal forging processing according to the utility model;

[0024] Figure 5 This is a schematic structural diagram of an electric clamp in a surface-non-destructive removal device for metal forging processing according to the utility model;

[0025] Figure 6 This is a structural diagram of a clamping assembly in a surface-non-destructive removal device for metal forging processing according to the utility model;

[0026] Figure 7 The utility model is a structural schematic diagram of a clamping head in a surface-non-destructive piece removal device for metal forging processing.

[0027] In the figure: 1. Robotic arm; 2. Adjustment seat; 201. Drive screw; 202. Guide slide; 203. Screw mounting seat; 3. Electric clamp; 301. Clamping claw; 302. First slide rail; 4. Clamping assembly; 401. Second slide rail; 402. First slider; 403. Negative pressure plate; 404. Plug connector; 405. Plug seat; 406. Second slider; 407. Clamping head; 408. Spring holder; 409. Return spring; 410. Negative pressure vent. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Embodiment 1: A surface non-destructive removal device for metal forging processing, comprising a robotic arm 1, an adjustment seat 2 and an electric gripper 3, wherein the adjustment seat 2 is mounted on the removal end of the robotic arm 1, a driving screw 201 is rotatably mounted in the adjustment seat 2, two guide slides 202 are fixedly mounted in the adjustment seat 2, a screw mounting seat 203 is slidably mounted on the two guide slides 202, the electric gripper 3 is fixedly mounted on the bottom of the adjustment seat 2, a plurality of clamping claws 301 are arranged in an equidistant circular array on the electric gripper 3, and the clamping claws 301 are integrally formed with a first end away from the electric gripper 3. The slide rail 302 also includes a clamping assembly 4 installed on the clamping jaw 301 for clamping forgings. The clamping assembly 4 includes a second slide rail 401, a first slider 402 and a negative pressure plate 403. The first slider 402 is slidably installed on the first slide rail 302. The second slider 406 is fixedly installed on the back of the negative pressure plate 403. The second slider 406 is slidably installed in the second slide rail 401. A plurality of clamping heads 407 are movably inserted on the negative pressure plate 403. When in use, the electric clamper 3 drives the clamping jaw 301 to perform grasping and delivery operations, thereby achieving the purpose of clamping and grasping.

[0030] like Figure 1-2 As shown, the screw mounting seat 203 is engaged with the driving screw 201, and a motor for driving the driving screw 201 to rotate is fixedly installed on the side end of the adjustment seat 2. When in use, the motor drives the driving screw 201 to rotate. The driving screw 201 rotates under the limiting action of the guide slide 202, which can drive the screw mounting seat 203 to move on the guide slide 202, thereby adjusting the horizontal position of the clamping assembly 4.

[0031] like Figure 5-6As shown, a plurality of first positioning holes are provided on the first slide rail 302, and a first positioning bolt which is threadably matched with the first positioning hole is inserted on the first slider 402. When in use, the clamping range is adjusted by the sliding action of the first slider 402 and the first slide rail 302, and the first positioning bolt is tightened to achieve a tight position.

[0032] like Figure 3-6 As shown, a plug connector 404 is fixedly welded on the top of the second slide rail 401, and a socket 405 that is plugged and adapted to the plug connector 404 is integrally formed at the bottom of the first slider 402. The socket 405 and the socket 405 are provided with a second positioning hole that passes through the front and back, and a second positioning bolt that is threaded and adapted is provided in the second positioning hole. When in use, the rotation of the plug connector 404 and the socket 405 is used to adjust the orientation of the clamping component 4. When the three clamping components 4 are facing each other, the purpose of clamping small-diameter metal forgings is achieved. A plurality of third positioning holes are provided on the second slide rail 401, and two third positioning bolts that are threaded and adapted to the third positioning holes are inserted on the second slider 406. When in use, the second slider 406 is used to slide with the second slide rail 401 to adjust the clamping height and tighten the third positioning bolt to fix it in place, thereby achieving the purpose of clamping metal forgings of different thicknesses.

[0033] like Figure 7 As shown, the clamping head 407 is located in the negative pressure plate 403 and is provided with a spring seat 408 at one end, and a return spring 409 is fixedly installed between the spring seat 408 and the negative pressure plate 403. The clamping head 407 is made of hard rubber and the clamping head 407 is provided with an air suction hole at the same center away from the negative pressure plate 403. When in use, when the negative pressure plate 403 clamps the metal forging, the clamping head 407 retracts to fit the metal forgings of different shapes, making the clamping more stable, and the negative pressure plate 403 is connected to an external negative pressure air pump, and the negative pressure air pump draws air through the negative pressure air holes 410 on the clamping head 407, and sucks the metal forgings through the air suction holes. The negative pressure adsorption clamping method will not damage the surface of the metal forging. When the piece is taken out and the piece is placed, the elastic action of the return spring 409 is used to return the clamping head 407 to its original position.

[0034] Embodiment 2: A surface non-destructive removal device for metal forging processing, comprising a robotic arm 1, an adjustment seat 2 and an electric gripper 3. The adjustment seat 2 is mounted on the removal end of the robotic arm 1. A driving screw 201 is rotatably mounted in the adjustment seat 2. Two guide slides 202 are fixedly mounted in the adjustment seat 2. A screw mounting seat 203 is slidably mounted on the two guide slides 202. The electric gripper 3 is fixedly mounted on the bottom of the adjustment seat 2. A plurality of clamping claws 301 are arranged in an equidistant circular array on the electric gripper 3. The clamping claws 301 are integrally formed with a first end away from the electric gripper 3. The slide rail 302 also includes a clamping assembly 4 installed on the clamping jaw 301 for clamping forgings. The clamping assembly 4 includes a second slide rail 401, a first slider 402 and a negative pressure plate 403. The first slider 402 is slidably installed on the first slide rail 302. The second slider 406 is fixedly installed on the back of the negative pressure plate 403. The second slider 406 is slidably installed in the second slide rail 401. A plurality of clamping heads 407 are movably inserted on the negative pressure plate 403. When in use, the electric clamper 3 drives the clamping jaw 301 to perform grasping and delivery operations, thereby achieving the purpose of clamping and grasping.

[0035] like Figure 3-6 As shown, a plug connector 404 is fixedly welded on the top of the second slide rail 401, and a plug seat 405 that is plugged and adapted to the plug connector 404 is integrally formed at the bottom of the first slider 402. The plug connector 404 and the plug seat 405 are provided with a second positioning hole that passes through the front and back, and a second positioning bolt that is threaded and adapted is provided in the second positioning hole. When in use, two clamping assemblies 4 are mirror-set on the guide slide 202, and the threads on both sides of the driving screw 201 have opposite screw directions and the same pitch. The rotation action of the plug connector 404 and the plug seat 405 is used to adjust the direction of the clamping assembly 4. When the two negative pressure plates 403 that are close to each other on the two clamping assemblies 4 face toward each other, the motor drives the driving screw 201 to rotate. The driving screw 201 rotates, and under the limiting action of the guide slide 202, it can drive the two screw mounting seats 203 to move in opposite directions and at the same speed on the guide slide 202, thereby achieving the purpose of clamping larger metal forgings.

[0036] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.

[0038] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A surface non-destructive removal device for metal forging processing, comprising a mechanical arm (1), an adjustment seat (2) and an electric clamp (3), characterized in that: The adjusting seat (2) is mounted on the picking end of the robot arm (1); a driving screw (201) is rotatably mounted in the adjusting seat (2); two guide slide bars (202) are fixedly mounted in the adjusting seat (2); a screw mounting seat (203) is slidably mounted on the two guide slide bars (202); the electric clamp (3) is fixedly mounted on the bottom of the adjusting seat (2); a plurality of clamping claws (301) are arranged in an equidistant circular array on the electric clamp (3); a first slide rail (302) is integrally formed on one end of the clamping claw (301) away from the electric clamp (3); and further comprises: A clamping assembly (4) is installed on a clamping jaw (301) for clamping a forging, and the clamping assembly (4) includes a second slide rail (401), a first slider (402) and a negative pressure plate (403), wherein the first slider (402) is slidably installed on the first slide rail (302), a second slider (406) is fixedly installed on the back of the negative pressure plate (403), and the second slider (406) is slidably installed in the second slide rail (401), and a plurality of clamping heads (407) are movably inserted on the negative pressure plate (403).

2. The surface non-destructive removal device for metal forgings according to claim 1, characterized in that: The screw mounting seat (203) is meshedly connected with the driving screw (201), and a motor for driving the driving screw (201) to rotate is fixedly mounted on the side end of the adjustment seat (2).

3. The surface non-destructive removal device for metal forgings according to claim 1, characterized in that: The first slide rail (302) is provided with a plurality of first positioning holes, and the first slider (402) is provided with a first positioning bolt threadedly adapted to the first positioning holes.

4. The surface non-destructive removal device for metal forgings according to claim 1, characterized in that: A plug connector (404) is fixedly welded to the top of the second slide rail (401), and a plug socket (405) adapted to be plugged into the plug connector (404) is integrally formed at the bottom of the first slider (402). The plug connector (404) and the plug socket (405) are provided with a second positioning hole running through them from front to back, and a second positioning bolt adapted to be threaded is provided in the second positioning hole.

5. The surface non-destructive removal device for metal forgings according to claim 1, characterized in that: The second slide rail (401) is provided with a plurality of third positioning holes, and the second slider (406) is provided with two third positioning bolts threadably matched with the third positioning holes.

6. The surface non-destructive removal device for metal forgings according to claim 1, characterized in that: The clamping head (407) is located inside the negative pressure plate (403) and is provided with a spring holder (408) at one end thereof. A return spring (409) is fixedly installed between the spring holder (408) and the negative pressure plate (403).

7. The surface non-destructive removal device for metal forgings according to claim 1, characterized in that: The clamping head (407) is located in a section inside the negative pressure plate (403) and is provided with a plurality of negative pressure air holes (410).

8. The surface non-destructive removal device for metal forgings according to claim 1, characterized in that: The clamping head (407) is made of hard rubber and an air suction hole is provided cocentrically at one end of the clamping head (407) away from the negative pressure plate (403).

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