Centralized dust removal device for fixed-point pouring

By designing a centralized dust removal device for fixed-point pouring, and using the cooperation of the ingot mold truck, transport truck and vacuum cleaner unit, the smoke problem during molten iron is solved, efficient and automated pouring is achieved, and the labor intensity of operators is reduced.

CN223185543UActive Publication Date: 2025-08-05HUBEI WOKAI ENG TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421890623.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-08-05
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

In the prior art, the molten iron in the molten iron bag is prone to produce large smoke when pouring into the ingot mold vehicle, and the operator has a high working intensity and a low degree of automation.

Method used

A fixed-point casting centralized dust removal device is designed, including a plurality of ingot die trucks, transport trucks, overturners and vacuum cleaners. The ingot die trucks move in a direction along the first track, and the transport trucks move in a direction along the second track. The ingot die trucks are arranged at one end of the second track, and the vacuum cover is arranged above the ingot die, absorbing the smoke generated when the molten iron is poured, realizing automatic casting.

Benefits of technology

Effectively absorb the smoke from the molten iron dumping, improve pouring efficiency, reduce the work intensity of the operator, and prevent the flue gas from spreading into the production workshop.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223185543U_ABST
    Figure CN223185543U_ABST
Patent Text Reader

Abstract

The utility model discloses a fixed-point pouring centralized dust removal device, which comprises a plurality of ingot mould vehicles, a transport vehicle, a tipping machine and a dust collection unit, the plurality of ingot mould vehicles can directionally move along a first track, the transport vehicle can directionally move along a second track and convey hot metal ladles, the tipping machine is arranged at one end of the second track, a placing space is arranged in the tipping machine, and the dust collection unit is arranged in the placing space. When the transport vehicle moves into the containing space and one ingot mould vehicle corresponds to the tipping machine, the tipping machine is used for dumping molten iron in the ladle into the ingot mould vehicle, the dust collection unit comprises a dust collection cover, and the dust collection cover is arranged above the tipping machine. The problems that in the prior art, large smoke is likely to be generated when molten iron in a ladle is poured into an ingot mould trolley, and the working intensity of operators is large are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of pouring equipment, and particularly relates to a fixed-point pouring centralized dust removal device. Background Art

[0002] During the steelmaking process, most raw steel materials are heated to prepare molten iron, and then the molten iron is subjected to operations such as dephosphorization, desulfurization, and slag skimming. Then, the molten iron is poured into a mold for cooling, and finally the required iron products are obtained.

[0003] During the transportation of molten iron, an iron ladle is mostly used for transportation. The molten iron is stored in the iron ladle. When pouring the molten iron, the iron ladle is placed on a tilting machine, and then the tilting machine is used to tilt the iron ladle so that the molten iron in the iron ladle flows out.

[0004] During actual operation, when the molten iron is poured out of the iron ladle, it is easy to generate a large amount of smoke. The dispersion of the smoke in the production workshop is likely to affect the physical health of the operators. Moreover, during the process of pouring molten iron from the iron ladle, the degree of automation is low and it depends on manual operation, which makes the work intensity of the operators large and has a certain degree of danger. Summary of the Utility Model

[0005] The purpose of the utility model is to overcome the above technical deficiencies, provide a fixed-point pouring centralized dust removal device, and solve the problems that when pouring the molten iron in the iron ladle into the ingot mold car in the prior art, it is easy to generate a large amount of smoke and the work intensity of the operators is large.

[0006] To achieve the above technical purpose, the utility model adopts the following technical solutions:

[0007] The utility model provides a fixed-point pouring centralized dust removal device, which includes a plurality of ingot mold cars, a transport vehicle, a tilting machine, and a dust suction unit. The plurality of ingot mold cars can move directionally along a first track;

[0008] The transport vehicle can move directionally along a second track and transport the iron ladle;

[0009] The tilting machine is arranged at one end of the second track. A placement space is arranged in the tilting machine. When the transport vehicle moves into the placement space and one of the ingot mold cars corresponds to the tilting machine, the tilting machine is used to pour the molten iron in the iron ladle into the ingot mold car;

[0010] The dust suction unit includes a dust suction hood, and the dust suction hood is arranged above the tilting machine.

[0011] In some embodiments, at least one limiting groove is arranged on the transport vehicle, and a clamping block that can cooperate with the limiting groove is arranged on the side wall at the lower end of the iron ladle.

[0012] In some embodiments, the tilter includes a mounting frame, a telescopic member, and a connecting member. The connecting member is hinged to the top of one side of the mounting frame. The fixed end of the telescopic member is hinged to the bottom of the other side of the mounting frame. The movable end of the telescopic member is hinged to the connecting member, and the connecting member can be connected to the ladle.

[0013] In some embodiments, the connecting member includes two cross plates and a support plate. One side of each of the two cross plates is hinged to the mounting frame. The other side of each of the two cross plates is hinged to the movable end of the telescopic member. The support plate is connected between the two cross plates. A U-shaped groove is provided in the support plate, and two clamping grooves are further provided on the support plate. Two protruding portions that can cooperate with the two clamping grooves are provided on the side wall of the top end of the ladle.

[0014] In some embodiments, a plurality of first pushing units are further included. The plurality of first pushing units are arranged at intervals along the length direction of the first track. The first pushing units are used to push the ingot mold car to slide along the first track.

[0015] In some embodiments, the first pushing unit includes a driving member, a base, and at least one pushing block. The driving member is fixed on one side of the first track. The movable end of the driving member is connected to the base. The pushing block is hinged to the base, and the pushing block is integrally in a right-angled triangle shape. When the driving member drives the base to move, one right-angled side of the pushing block has a first state of abutting against an ingot mold car, or the hypotenuse of the pushing block has a second state of sliding contact with the bottom of an ingot mold car.

[0016] In some embodiments, the number of the ingot mold cars is 2 - 10.

[0017] In some embodiments, a plurality of guardrails are arranged at intervals on opposite sides of the first track.

[0018] In some embodiments, both the telescopic member and the driving member are electric push rods, pneumatic cylinders or hydraulic cylinders.

[0019] In some embodiments, the dust suction unit further includes a dust suction pipe and an air extraction member. The air extraction member is connected to the dust suction hood via the dust suction pipe.

[0020] Compared with the prior art, a fixed-point pouring centralized dust removal device provided by the utility model enables multiple ingot mold cars to move directionally along the first track, a transport vehicle to move directionally along the second track and convey a ladle, a tilting machine is arranged at one end of the second track, a placement space is arranged inside the tilting machine, when the transport vehicle moves into the placement space and an ingot mold car corresponds to the tilting machine, the tilting machine is used to pour the molten iron in the ladle into the ingot mold car, and a dust suction hood is arranged above the first track and the tilting machine; the dust suction hood can effectively absorb the smoke generated during the pouring of molten iron, and can pour each ingot mold car one by one, with high pouring efficiency, without consuming a large amount of manpower, and reducing the working intensity of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 FIG. is a schematic structural diagram of a fixed-point pouring centralized dust removal device provided by an embodiment of the utility model;

[0022] Figure 2 FIG. is a top view of a fixed-point pouring centralized dust removal device provided by an embodiment of the utility model;

[0023] Figure 3 FIG. is a schematic structural diagram of the cooperation between the transport vehicle and the tilting machine of the utility model;

[0024] Figure 4 FIG. is a schematic diagram of a first driving unit pushing an ingot mold car to move provided by an embodiment of the utility model;

[0025] Figure 5 is Figure 4 an enlarged schematic diagram of A in FIG. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] In order to make the objectives, technical solutions and advantages of the utility model more clear and understandable, the following further elaborates on the utility model in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model.

[0027] In order to solve the technical problems in the prior art that when pouring the molten iron in the ladle into the ingot mold car, it is easy to generate a large amount of smoke and the working intensity of operators is relatively large, the utility model provides a fixed-point pouring centralized dust removal device, which can reduce the working intensity of operators and avoid the dispersion of flue gas into the production workshop at the same time.

[0028] Please refer to Figures 1 - 5 ?, Figures 1 - 5A fixed-point pouring centralized dust removal device in an embodiment of the present utility model includes a plurality of ingot mold cars 1, a transport vehicle 2, a tilting machine 3, and a dust suction unit 4. The plurality of ingot mold cars 1 can move directionally along a first track 10, and a mold is provided in each of the ingot mold cars 1; the transport vehicle 2 can move directionally along a second track 20 and transport a ladle A; the tilting machine 3 is provided at one end of the second track 20, and a placement space is provided in the tilting machine 3. When the transport vehicle 2 moves into the placement space and an ingot mold car 1 corresponds to the tilting machine 3, the tilting machine 3 is used to pour the molten iron in the ladle A into the mold; the dust suction unit 4 includes a dust suction hood 41, and the dust suction hood 41 is provided above the tilting machine 3.

[0029] In one embodiment, the number of the ingot mold cars 1 is 2 - 10; in this specific embodiment, the number of the ingot mold cars 1 is 8. The ingot mold cars are slidably connected to the first track 10, and each of the ingot mold cars can pause on one side of the tilting machine 3.

[0030] In addition, a camera is provided on one side of the first track 10. The casting images of each of the ingot mold cars 1 are observed through the camera to determine whether the casting is completed.

[0031] It should be noted that at least one limiting groove is provided on the transport vehicle 2, and a clamping block a1 that can cooperate with the limiting groove is provided on the side wall of the lower end of the ladle A. Specifically, when the clamping block a1 at the lower end of the ladle A is inserted into the limiting groove, the position of the ladle A placed on the transport vehicle 2 can be determined.

[0032] It should be noted that the tilting machine 3 is not limited to a certain specific structure, as long as it can drive the ladle A to flip for discharging, and no other limitations are made here.

[0033] In this specific embodiment, the tilting machine 3 includes a mounting frame 31, a telescopic member 32, and a connecting member ۳۳. The connecting member 33 is hinged to the top of one side of the mounting frame 31, the fixed end of the telescopic member 32 is hinged to the bottom of the other side of the mounting frame 31, the movable end of the telescopic member 32 is hinged to the connecting member 33, and the connecting member 33 can be connected to the ladle. In this specific embodiment, the telescopic members 32 are all electric push rods. Of course, in other embodiments, the telescopic members 32 can also be air cylinders or hydraulic cylinders.

[0034] Specifically, the connecting member 33 includes two horizontal plates 331 and a support plate 332. One side of the two horizontal plates 331 is hinged to the mounting frame 31, and the other side of the two horizontal plates 331 is hinged to the movable end of the telescopic member 32. The support plate 332 is connected between the two horizontal plates 331. A U-shaped groove is provided in the support plate 332, and two card slots are also provided on the support plate 332. The side wall of the top of the ladle A is provided with two protrusions a2 that can cooperate with the two card slots.

[0035] It should be noted that when the two protrusions a2 are locked in the two slots, the side wall of the ladle A contacts the support plate 332, and the telescopic member 32 drives the two transverse plates 331 to rotate, thereby driving the ladle A to tilt.

[0036] In one embodiment, a plurality of first pushing units 5 are further included. The plurality of first pushing units 5 are spaced apart along the length direction of the first track 10 . The first pushing units 5 are used to push the ingot mold car 1 to slide along the first track 10 .

[0037] Specifically, the first pushing unit 5 includes a driving member 51, a base 52 and at least one pushing block 53. The driving member 51 is fixed on one side of the first rail 10, and the movable end of the driving member 51 is connected to the base 52. The pushing block 53 is hinged to the base 52, and the pushing block 53 is in the shape of a right triangle as a whole. When the driving member 51 drives the base 52 to move, a right-angled side of the pushing block 53 has a first state in which it conflicts with an ingot mold car 1, or a hypotenuse of the pushing block 53 has a second state in which it slides in contact with the bottom of an ingot mold car 1.

[0038] In this specific embodiment, the driving member 51 is an electric push rod. Of course, in other embodiments, the driving member 51 can also be a pneumatic cylinder or a hydraulic cylinder.

[0039] In other embodiments, multiple second pushing units may be provided, and the multiple second pushing units are spaced apart along the length direction of the first track 10 , and the multiple second pushing units push the ingot mold car 1 in a direction opposite to that of the multiple first pushing units, thereby enabling the ingot mold car to move back and forth on the first track 10 .

[0040] In order to improve safety performance, specifically, a plurality of guardrails 6 are spaced apart on opposite sides of the first track 10 to remind operators not to enter the area enclosed by the guardrails 6 .

[0041] It should be noted that the dust suction unit 4 also includes a dust suction pipe 42 and an exhaust piece. The exhaust piece is connected to the dust hood 41 via the dust suction pipe 42. The exhaust piece exhausts the dust hood 41 to form a negative pressure space under the dust hood 41. The smoke generated by pouring molten iron can be discharged outside the production workshop through the dust suction pipe 42.

[0042] For a better understanding of the present utility model, the following will describe in detail the technical solution of the present utility model in conjunction with Figures 1 to 5 :

[0043] After the ladle A is transported to the inside of the mounting frame 31 by the transport vehicle 2 and automatically stops, and the two convex portions a2 are respectively clamped in the two card slots, the telescopic member 32 drives the two cross plates 331 to rotate, and then the ladle A can be driven to turn over.

[0044] The smoke generated during the casting process is sucked away by the dust suction hood, and the casting picture of the ingot mold car 1 is observed through the camera until the casting is completed; then, the ingot mold car is pushed by multiple pushing units 5 to move away from the tilting machine 3 along the length direction of the first track 10; subsequently, the empty ingot mold car is moved to one side of the tilting machine 3 by the pushing unit 5 and waits for casting, and the cycle is carried out. The whole casting process is automatically dust-removed centrally, and the labor intensity of the operator is low.

[0045] The specific embodiments of the present utility model described above do not constitute a limitation on the protection scope of the present utility model. Any other corresponding changes and deformations made according to the technical concept of the present utility model shall be included in the protection scope of the claims of the present utility model.

Claims

1. A centralized dust removal device for fixed-point casting, comprising a plurality of ingot mold vehicles, a transport vehicle, a tipping machine and a dust collection unit, characterized in that: The plurality of ingot mold cars can be directional moved along the first track, and the transport car can be directional moved along the second track and transport the molten iron ladle; The tilting machine is provided at one end of the second track, and a placement space is provided in the tilting machine. When the transport vehicle moves into the placement space and one of the ingot mold vehicles corresponds to the tilting machine, the tilting machine is used to dump the molten iron in the ladle into the ingot mold vehicle. The dust collection unit includes a dust collection hood, and the dust collection hood is arranged above the tilting machine.

2. A centralized dust removal device for fixed-point pouring according to claim 1, characterized in that: The transport vehicle is provided with at least one limiting groove, and the side wall of the lower end of the ladle is provided with a clamping block that can cooperate with the limiting groove.

3. A centralized dust removal device for fixed-point pouring according to claim 1, characterized in that: The tilting machine includes a mounting frame, a telescopic member and a connecting member, wherein the connecting member is hinged to the top of one side of the mounting frame, the fixed end of the telescopic member is hinged to the bottom of the other side of the mounting frame, the movable end of the telescopic member is hinged to the connecting member, and the connecting member can be connected to the molten iron ladle.

4. A centralized dust removal device for fixed-point pouring according to claim 3, characterized in that: The connecting part includes two horizontal plates and a support plate. One side of the two horizontal plates is hinged to the mounting frame, and the other side of the two horizontal plates is hinged to the movable end of the telescopic part. The support plate is connected between the two horizontal plates. A U-shaped groove is provided in the support plate, and two card slots are also provided on the support plate. The side wall of the top of the ladle is provided with two protrusions that can cooperate with the two card slots.

5. A centralized dust removal device for fixed-point pouring according to claim 4, characterized in that: It also includes a plurality of first pushing units, which are arranged at intervals along the length direction of the first track, and the first pushing units are used to push the ingot mold car to slide along the first track.

6. A centralized dust removal device for fixed-point pouring according to claim 5, characterized in that: The first pushing unit includes a driving member, a base and at least one pushing block, the driving member is fixed on one side of the first track, the movable end of the driving member is connected to the base, the pushing block is hinged to the base, and the pushing block is in the shape of a right triangle as a whole. When the driving member drives the base to move, a right-angled side of the pushing block has a first state in which it conflicts with an ingot mold car, or a hypotenuse of the pushing block has a second state in which it is in sliding contact with the bottom of an ingot mold car.

7. A centralized dust removal device for fixed-point pouring according to claim 1, characterized in that: The number of the ingot mold cars is 2-10.

8. The centralized dust removal device for fixed-point pouring according to claim 1, characterized in that: A plurality of guardrails are arranged at intervals on opposite sides of the first track.

9. A centralized dust removal device for fixed-point pouring according to claim 6, characterized in that: The telescopic member and the driving member are both electric push rods, pneumatic cylinders or hydraulic cylinders.

10. The centralized dust removal device for fixed-point pouring according to claim 1, characterized in that: The dust suction unit further comprises a dust suction pipe and an air suction piece, and the air suction piece is connected to the dust suction cover via the dust suction pipe.