Turnover welding device for water pump controller circuit board
Through the design of the flip welding device of the water pump controller, the problems of traditional welding efficiency and unstable quality are solved, and the rapid and stable welding of the circuit board and signal lines are achieved, which improves the stability and reliability of the water pump controller.
Patent Information
- Application Number
- CN202422051819.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The welding efficiency of traditional water pump controller circuit boards is low and the quality is difficult to guarantee, and problems such as false welding and cold welding are prone to occur, which affects the stability and reliability of the controller.
A water pump controller flip welding device is adopted, including a base plate, a flip plate, a support assembly and a compression mechanism. The fast positioning and welding of the circuit board and signal lines is achieved through the positioning groove and the clamping groove of the flip plate, and the compression mechanism is used to ensure the stability of the circuit board during the flip process.
It realizes rapid and stable welding of circuit boards and signal lines, improves welding efficiency and quality, and ensures the stability and reliability of the controller.
Smart Images

Figure CN223185807U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of water pump controller processing, in particular to a water pump controller circuit board flip welding device. Background Art
[0002] The water pump controller is a key component in the water pump system, responsible for controlling the start, stop, and operating status of the water pump. Traditionally, the manufacturing process for water pump controllers involves soldering the aluminum substrate to the circuit board, and finally soldering the three signal lines to the pins on the circuit board. This soldering process typically requires manual operation, which is not only inefficient but also difficult to ensure soldering quality. Problems such as cold and dry solder joints can easily occur, impacting the stability and reliability of the controller. Utility Model Content
[0003] In response to the shortcomings of the existing technology, the utility model provides a water pump controller circuit board flip welding device. The flip welding device has a simple structure and can quickly position the circuit board of the water pump controller and weld the aluminum substrate to the circuit board. At the same time, it can position the signal line and quickly weld the signal line after the circuit board is flipped.
[0004] To achieve the above-mentioned purpose, the present invention adopts the following technical solution: a water pump controller flip welding device, comprising:
[0005] A bottom plate, with hinged ears fixed on both sides of the bottom plate and support legs fixed below the bottom plate;
[0006] a flip plate, the flip plate being hingedly connected between the hinged ears, the flip plate being provided with a circuit board positioning groove, the circuit board positioning groove being provided with a first clearance groove, and the flip plate being fixed with a pressing mechanism;
[0007] A support assembly is fixed below the flip plate and includes two first support rods. A support plate is fixed below the support rods, and a plurality of clamping grooves are opened on the outer side of the support plate.
[0008] Furthermore, two second support rods are fixed to the rear side of the bottom plate, and when the flip plate flips, the second support rods keep the flip plate horizontal.
[0009] Furthermore, the clamping mechanism includes a first clamping seat, a second clamping seat and a clamping plate. The first clamping seat and the second clamping seat both include a seat body. The seat body is provided with a positioning step. A positioning protrusion is fixed on the positioning step. A limit block is rotatably connected to the top of the positioning protrusion. Positioning grooves are provided on both sides of the clamping plate. When positioning the circuit board, the positioning protrusion is in the positioning groove.
[0010] Furthermore, the bottom plate is provided with a second paving groove below the supporting plate.
[0011] Furthermore, a weight-reducing hole is provided in the rear area of the bottom plate.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. The flip welding device has a simple structure and can quickly position the circuit board of the water pump controller and weld the aluminum substrate to the circuit board. At the same time, it can also position the signal line and quickly weld the signal line after the circuit board is flipped.
[0014] 2. Through the setting of the clamping mechanism, the circuit board can be limited and clamped by the clamping plate, so that the circuit board will not fall during the flipping process, ensuring the stability of welding;
[0015] 3. The clamping mechanism includes two clamping seats. The rotatable limit blocks connected to the two clamping seats can realize the rapid limitation of the clamping plate. At the same time, the clamping plate is more convenient and quick to remove. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 It is a top view of the utility model;
[0018] Figure 3 This is a structural diagram of the first pressing seat of the utility model;
[0019] In the figure: 1. Base plate; 2. Articulated support ear; 3. Flip plate; 4. Circuit board positioning groove; 5. First clearance groove; 6. First support rod; 7. Support plate; 8. Clamping groove; 9. Second support rod; 10. First pressing seat; 11. Second pressing seat; 12. Pressing plate; 13. Base body; 14. Positioning step; 15. Positioning protrusion; 16. Limit block; 17. Second clearance groove; 18. Weight reduction hole; 19. Circuit board; 20. Aluminum base plate; 21. Support leg DETAILED DESCRIPTION
[0020] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.
[0021] like Figures 1 to 3 The water pump controller circuit board flip welding device shown includes:
[0022] A base plate 1, with hinged ears 2 fixed on both sides of the base plate 1, and support legs 21 fixed below the base plate;
[0023] A flip plate 3, the flip plate 3 is hingedly connected between the hinged ears 2, the flip plate 3 is provided with a circuit board positioning groove 4, the circuit board positioning groove 4 is provided with a first clearance groove 5, and a pressing mechanism is fixed on the flip plate 3;
[0024] A support assembly is fixed below the flip plate 3 and includes two first support rods 6 , a support plate 7 is fixed below the support rods, and a plurality of snap-in grooves 8 are provided on the outer side of the support plate 7 .
[0025] The process of using the present invention is as follows: the welding device is placed on the welding platform through the support legs 21. Since the flip plate 3 is hingedly connected to the base plate 1, when the water pump controller circuit board needs to be welded, the flip plate 3 remains in the state supported by the support assembly, and then the circuit board is placed in the circuit board positioning groove 4, and the aluminum substrate 20 is passed through the welding holes on the circuit board 19 through the pins thereon. Finally, the aluminum substrate 20 and the circuit board 19 are pressed together by the clamping mechanism, and then the three signal lines are clamped in the clamping groove 8 of the support plate 7 so that the terminal ends of the signal lines are near the bottom pins of the circuit board 19. Finally, the circuit board 19 is flipped and rotated 180 degrees. At this time, the back of the circuit board 19 is facing upward, and the pins of the aluminum substrate 20 are welded to the circuit board 19 by the welding device. At the same time, the flip plate 3 on the signal line is flipped first, and the circuit board is connected to the circuit board positioning groove of the flip plate 3. Then the terminal is welded to the pins of the circuit board. Finally, the flip plate 3 is flipped again, the clamping mechanism is released, and the welded circuit board is removed.
[0026] Furthermore, two second support rods 9 are fixed to the rear side of the base plate 1. When the flip plate 3 flips, the second support rods 9 keep the flip plate 3 horizontal. Specifically, in order to keep the flip plate 3 horizontal after flipping, two second support rods 9 are fixed to the rear side of the base plate 1 to facilitate welding with a welding gun.
[0027] Furthermore, the clamping mechanism includes a first clamping seat 10, a second clamping seat 11 and a clamping plate 12. The first clamping seat 10 and the second clamping seat 11 both include a seat body 13. The seat body 13 is provided with a positioning step 14. A positioning protrusion 15 is fixed on the positioning step 14. A limit block 16 is rotatably connected to the top of the positioning protrusion 15. A clamping groove 8 is provided on both sides of the clamping plate 12. When positioning the circuit board, the positioning protrusion 15 is located in the clamping groove 8. Specifically, the clamping mechanism of the present invention includes two clamping seats. The clamping plate 12 can be connected above the clamping seat. The positioning groove on the clamping plate just matches the positioning protrusion 15. When the clamping plate 12 is connected, the limit block 16 on the top of the positioning protrusion 15 starts to rotate. When the limit block 16 rotates, the clamping plate 12 can be limited so that it cannot move in the vertical direction, thereby achieving the positioning of the circuit board.
[0028] Furthermore, the bottom plate 1 is provided with a second clearance groove 17 below the support plate 7. Specifically, the bottom plate 1 of the present invention is provided with a second clearance groove 17 on the support plate 7, so that when positioning the signal line, the signal line can pass upward from the second clearance groove 17, which is more convenient when positioning.
[0029] Furthermore, a weight-reducing hole 18 is provided in the rear area of the bottom plate 1. Specifically, the present invention has a weight-reducing hole 18 in the rear area of the bottom plate 1, which makes the weight lighter and can be directly lifted when the bottom plate 1 is moved.
[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A water pump controller circuit board flip welding device, characterized in that: include: A bottom plate, with hinged ears fixed on both sides of the bottom plate and support legs fixed below the bottom plate; a flip plate, the flip plate being hingedly connected between the hinged ears, the flip plate being provided with a circuit board positioning groove, the circuit board positioning groove being provided with a first clearance groove, and the flip plate being fixed with a pressing mechanism; A support assembly is fixed below the flip plate and includes two first support rods. A support plate is fixed below the support rods, and a plurality of clamping grooves are opened on the outer side of the support plate.
2. A water pump controller circuit board flip welding device according to claim 1, characterized in that: Two second support rods are fixed to the rear side of the bottom plate. When the flip plate flips, the second support rods keep the flip plate horizontal.
3. A water pump controller circuit board flip welding device according to claim 2, characterized in that: The clamping mechanism includes a first clamping seat, a second clamping seat and a clamping plate. The first clamping seat and the second clamping seat both include a seat body. The seat body is provided with a positioning step. A positioning protrusion is fixed on the positioning step. A limit block is rotatably connected to the top of the positioning protrusion. Positioning grooves are provided on both sides of the clamping plate. When positioning the circuit board, the positioning protrusion is in the positioning groove.
4. A water pump controller circuit board flip welding device according to claim 3, characterized in that: The bottom plate is provided with a second paving groove below the supporting plate.
5. The water pump controller circuit board flip welding device according to claim 4, characterized in that: A weight-reducing hole is also provided in the rear area of the bottom plate.