Welding tool for sensor production

By designing welding tooling for limiting components and adjustment mechanisms, the problem of circuit board deformation caused by traditional sensor welding tooling is solved, and stable and efficient sensor welding is achieved.

CN223185863UActive Publication Date: 2025-08-05DONGGUAN TPV PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422048436.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-08-05
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

Traditional sensor welding tools can easily cause the sensor circuit board to deform during the fixing process, affecting the welding efficiency.

Method used

A welding tool including a base, clamping member and limiting assembly is designed. The clamping member is subject to sliding cooperation between protective pads and clamping plates to limit the position using limiting blocks to avoid excessive clamping, and to achieve rapid resetting with the adjustment mechanism and the dialing plate.

Benefits of technology

It realizes the avoidance of sensor circuit board deformation during clamping, ensuring welding stability and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding tool for sensor production, and relates to the technical field of sensors, the welding tool comprises a base and a clamping piece, a sliding groove is arranged in the base, the clamping piece is connected in the sliding groove in a sliding mode, an adjusting mechanism is arranged in the base, and a limiting assembly is arranged between the clamping piece and the base; the limiting assembly comprises a protective pad, a connecting plate, a limiting block, a clamping plate and a partition plate, a movable groove is formed in the clamping piece, the protective pad is slidably connected into the movable groove, and the partition plate is fixedly installed in the movable groove; according to the technical scheme, the limiting assembly is adopted, when the clamping force is enough, the sensor can push the protection pad to slide in the movable groove, the clamping plate slides along with the protection pad in the sliding process, when the clamping plate slides, the clamping plate is separated from the clamping groove in the connecting plate, and at the moment, the limiting block can move downwards to fall into the limiting groove; and the clamping piece is limited, so that the clamping stability is guaranteed, and meanwhile, excessive clamping of the clamping piece is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of sensors, in particular to a welding tool used for sensor production. Background Art

[0002] A sensor is a detection device that senses the information being measured and, according to certain rules, transforms it into an electrical signal or other desired form of information output to meet the requirements of information transmission, processing, storage, display, recording, and control. The existence and development of sensors have given objects senses such as touch, taste, and smell, bringing them to life. Sensors are an extension of the human five senses. Sensors are miniaturized, digital, intelligent, multifunctional, systematized, and networked. They are the primary link in achieving automatic detection and control. During sensor production, circuit soldering is typically performed on the sensor's circuit board.

[0003] When soldering the circuit board of a sensor, the sensor is usually fixed on a workbench before soldering. When using traditional sensor welding fixtures, due to the different sizes of various sensor models, when fixing the sensor with the fixture, in order to make the fixation more stable, it is very easy to over-fix the sensor, resulting in deformation of the sensor circuit board, making the sensor circuit board unable to be used normally, thereby affecting the welding efficiency of the sensor. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a welding tool for sensor production, so as to solve the problem in the prior art that in order to make the fixation more stable, it is very easy to over-fix the sensor, resulting in deformation of the sensor circuit board, making the sensor circuit board unable to be used normally, thereby affecting the welding efficiency of the sensor.

[0005] In view of this, the present invention provides a welding tool for sensor production, comprising a base and a clamping member, wherein a slide groove is provided inside the base, the clamping member is slidably connected inside the slide groove, an adjustment mechanism is provided inside the base, and a limit assembly is provided between the clamping member and the base;

[0006] The limiting assembly includes a protective pad, a connecting plate, a limiting block, a card plate and a partition, a movable groove is opened inside the clamping member, the protective pad is slidably connected inside the movable groove, the partition is fixedly installed inside the movable groove, the card plate is slidably connected in the transverse rectangular groove inside the partition, one end of the card plate is fixedly connected to one side of the protective pad, the bottom of the movable groove is opened with a mounting groove, the connecting plate is slidably connected in the rectangular groove at the connection between the movable groove and the mounting groove, the connecting plate is located on one side of the partition, the side wall of the connecting plate is opened with a card groove matching the card plate, the limiting block is fixedly installed on the bottom end of the connecting plate, and a number of limiting grooves matching the limiting block are opened inside the slide groove.

[0007] Optionally, a first spring is fixedly installed between one side of the protective pad and one side of the partition, and the first spring is located on the side wall of the clamping plate.

[0008] Optionally, the limiting block is located inside the installation groove.

[0009] Optionally, a second spring is fixedly installed between the top of the limiting block and the inner wall of the installation groove, and the second spring is located on the side wall of the connecting plate.

[0010] Optionally, a shift plate is fixedly mounted on one side of the connecting plate, and one end of the shift plate is located on one side of the clamping member.

[0011] Optionally, the card board is an L-shaped board.

[0012] Optionally, the adjustment mechanism includes a guide rail, a threaded rod and a turntable, the guide rail is fixedly mounted on the top of the base, the clamping piece is slidably connected to the side wall of the guide rail, the threaded rod is rotatably connected to the top of the base, the threaded rod is threadedly connected to the clamping piece, and the turntable is fixedly mounted on one end of the threaded rod.

[0013] It can be seen from the above technical solutions that the embodiments of the present invention have the following advantages:

[0014] 1. The utility model is a welding tool for sensor production, which adopts a limit assembly. When the clamping force is sufficient, the sensor will push the protective pad to slide inside the movable groove. During the sliding process of the protective pad, the clamping plate will slide along with it. When the clamping plate slides, it will be separated from the internal clamping groove of the connecting plate. At this time, the limit block will move downward and fall into the limit groove to limit the clamping part, thereby ensuring the clamping stability and avoiding excessive clamping of the clamping part.

[0015] 2. The welding tooling for sensor production of the utility model adopts a dial plate design. With this design, the limit block can quickly leave the limit slot and reset by toggling the dial plate, which is convenient for the next clamping use.

[0016] These features and advantages of the present invention will be disclosed in detail in the following specific embodiments and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings:

[0018] Figure 1 This is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0020] Figure 3 For this utility model Figure 2 Schematic diagram of the structure at A in the middle;

[0021] Figure 4 It is a schematic diagram of the top view structure of the utility model.

[0022] Explanation of the accompanying reference numerals: 1. base; 2. guide rail; 3. threaded rod; 4. turntable; 5. slide groove; 6. clamping member; 7. protective pad; 8. dial plate; 9. movable groove; 10. limit groove; 11. mounting groove; 12. limit block; 13. connecting plate; 14. clamping plate; 15. clamping groove; 16. partition. DETAILED DESCRIPTION

[0023] The following is an explanation and description of the technical solutions of the embodiments of the present invention in conjunction with the drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.

[0024] A welding tool for sensor production according to an embodiment of the present invention will be described in detail below with reference to the accompanying drawings.

[0025] Example 1

[0026] For easier understanding, see Figures 1 to 4 The utility model provides an embodiment of a welding tool for sensor production, comprising a base 1 and a clamping member 6. A slide groove 5 is provided inside the base 1, and the clamping member 6 is slidably connected inside the slide groove 5. An adjustment mechanism is provided inside the base 1, and a limit assembly is provided between the clamping member 6 and the base 1.

[0027] The limiting assembly includes a protective pad 7, a connecting plate 13, a limiting block 12, a card plate 14 and a partition 16. A movable groove 9 is opened inside the clamping member 6, the protective pad 7 is slidably connected inside the movable groove 9, the partition 16 is fixedly installed inside the movable groove 9, the card plate 14 is slidably connected inside the partition 16, one end of the card plate 14 is fixedly connected to one side of the protective pad 7, the connecting plate 13 is slidably connected inside the movable groove 9, the side wall of the connecting plate 13 is opened with a card slot 15 matching the card plate 14, the card plate 14 is an L-shaped plate, the limiting block 12 is fixedly installed at the bottom end of the connecting plate 13, and a number of limiting grooves 10 matching the limiting block 12 are opened inside the slide groove 5.

[0028] It should be noted that by providing a protective pad 7, the clamped sensor can be protected. When the clamping member 6 clamps the sensor, the sensor will contact the protective pad 7. When the clamping force is sufficient, the sensor will push the protective pad 7 to slide inside the movable groove 9. During the sliding of the protective pad 7, the card plate 14 will slide along with it. When the card plate 14 slides, it will be disengaged from the internal card slot 15 of the connecting plate 13. At this time, the limit block 12 will move downward under the force of gravity and fall into the limit slot 10, limiting the clamping member 6. While ensuring the clamping stability, it avoids excessive clamping of the clamping member 6.

[0029] In some embodiments, as Figure 3 As shown, a first spring is fixedly installed between one side of the protective pad 7 and one side of the partition 16. The first spring is located on the side wall of the clamping plate 14. A mounting groove 11 is provided at the bottom of the clamping member 6. The limit block 12 is located inside the mounting groove 11. A second spring is fixedly installed between the top of the limit block 12 and the inner wall of the mounting groove 11. The second spring is located on the side wall of the connecting plate 13.

[0030] It should be noted that by setting a first spring, the protective pad 7 can be pushed to one side, and by setting a second spring, the limit block 12 can be pushed to one side. When the internal slot 15 of the connecting plate 13 is disengaged from the card plate 14, the second spring can quickly push the limit block 12 downward so that the limit block 12 can be faster inserted into the limit slot 10.

[0031] In some embodiments, as Figure 4 As shown, the adjustment mechanism includes a guide rail 2, a threaded rod 3 and a turntable 4. The guide rail 2 is fixedly mounted on the top of the base 1, the clamping piece 6 is slidably connected to the side wall of the guide rail 2, the threaded rod 3 is rotatably connected to the top of the base 1, the threaded rod 3 is threadedly connected to the clamping piece 6, and the turntable 4 is fixedly mounted on one end of the threaded rod 3.

[0032] It should be noted that two clamping members 6 are provided, and the two clamping members 6 are respectively located at the two ends of the side wall of the threaded rod 3. The threads at the two ends of the threaded rod 3 are opposite. When the threaded rod 3 rotates, the two clamping members 6 can move in opposite directions at the same time.

[0033] Example 2

[0034] In some embodiments, as Figure 3 As shown, a shift plate 8 is fixedly mounted on one side of the connecting plate 13 , and one end of the shift plate 8 is located on one side of the clamping member 6 .

[0035] It should be noted that, by providing the dial plate 8, the limit block 12 can be quickly removed from the limit slot 10 and reset by toggling the dial plate 8, so as to facilitate the next clamping use.

[0036] Working principle: When in use, place the sensor on the top of the base 1, and drive the threaded rod 3 to rotate by rotating the turntable 4. The rotation of the threaded rod 3 can enable the two clamping parts 6 to clamp the sensor on the top of the base 1. When the clamping part 6 clamps the sensor, the sensor will contact the protective pad 7. When the clamping force is sufficient, the sensor will push the protective pad 7 to slide inside the movable groove 9. During the sliding of the protective pad 7, the card plate 14 will slide along with it. When the card plate 14 slides, it will be disengaged from the internal card slot 15 of the connecting plate 13. At this time, the limit block 12 will move downward under the push of the second spring and fall into the limit slot 10, limiting the clamping part 6. While ensuring the clamping stability, it avoids excessive clamping of the clamping part 6.

[0037] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A welding tool for sensor production, characterized by: The invention comprises a base (1) and a clamping member (6), wherein a slide groove (5) is provided inside the base (1), the clamping member (6) is slidably connected inside the slide groove (5), an adjustment mechanism is provided inside the base (1), and a limit assembly is provided between the clamping member (6) and the base (1); The limiting assembly comprises a protective pad (7), a connecting plate (13), a limiting block (12), a card plate (14) and a partition (16); a movable groove (9) is provided inside the clamping member (6); the protective pad (7) is slidably connected inside the movable groove (9); the partition (16) is fixedly installed inside the movable groove (9); the card plate (14) is slidably connected to the transverse rectangular groove inside the partition (16); one end of the card plate (14) is fixedly connected to one side of the protective pad (7); the movable groove ( 9) is provided with an installation groove (11) at the bottom, the connecting plate (13) is slidably connected to the rectangular notch at the connection between the movable groove (9) and the installation groove (11), the connecting plate (13) is located on one side of the partition (16), the side wall of the connecting plate (13) is provided with a card groove (15) matching the card plate (14), the limit block (12) is fixedly installed at the bottom end of the connecting plate (13), and a plurality of limit grooves (10) matching the limit block (12) are provided inside the slide groove (5).

2. The welding tool for sensor production according to claim 1, characterized in that: A first spring is fixedly installed between one side of the protective pad (7) and one side of the partition (16), and the first spring is located on the side wall of the clamping plate (14).

3. The welding tool for sensor production according to claim 1, characterized in that: The limiting block (12) is located inside the installation groove (11).

4. The welding tool for sensor production according to claim 3, characterized in that: A second spring is fixedly installed between the top of the limiting block (12) and the inner wall of the installation groove (11), and the second spring is located on the side wall of the connecting plate (13).

5. The welding tool for sensor production according to claim 1, characterized in that: A shift plate (8) is fixedly mounted on one side of the connecting plate (13), and one end of the shift plate (8) is located on one side of the clamping member (6).

6. The welding tool for sensor production according to claim 1, characterized in that: The clamping plate (14) is an L-shaped plate.

7. The welding tool for sensor production according to claim 1, characterized in that: The adjustment mechanism comprises a guide rail (2), a threaded rod (3) and a turntable (4); the guide rail (2) is fixedly mounted on the top of the base (1); the clamping member (6) is slidably connected to the side wall of the guide rail (2); the threaded rod (3) is rotatably connected to the top of the base (1); the threaded rod (3) is threadedly connected to the clamping member (6); and the turntable (4) is fixedly mounted on one end of the threaded rod (3).