Membrane wall splicing welding pitch control device

By introducing adjustment mechanism and positioning mechanism into the membrane wall assembly welding device, flexible adjustment and engagement positioning of the mounting plate spacing are achieved, and the problem of unadjustable spacing in the prior art is solved, improving the simplicity of operation and scope of application.

CN223185874UActive Publication Date: 2025-08-05中国电建集团福建工程有限公司
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Patent Information

Application Number
CN202422274394.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-05
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the existing membrane wall assembly welding device, the spacing between the prototyping molds cannot be adjusted, resulting in a reduced scope of application and requires handheld external tools to disassemble and assemble.

Method used

The membrane-type wall welded pitch control device that combines adjustment mechanism, brake mechanism and positioning mechanism is used to achieve flexible adjustment and engagement positioning of the mounting plate spacing through the return spring and the motor-driven brake screw, eliminating the dependence on external tools.

Benefits of technology

It improves the flexibility and scope of application of the welding process, simplifies the operation process, and reduces the complexity of manual operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223185874U_ABST
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Abstract

The utility model discloses a membrane type wall splicing welding pitch control device which comprises a plurality of installation plates, the installation plates are connected through adjusting mechanisms, the adjusting mechanisms are symmetrically arranged on the two sides of the installation plates, placing plates are fixedly connected to the lower portions of the front surfaces of the installation plates, scale values are arranged on the front surfaces of the placing plates, and the scale values are arranged on the lower portions of the front surfaces of the placing plates. Braking mechanisms are symmetrically arranged on the front surface of the mounting plate, a connecting plate is connected to the front surfaces of the braking mechanisms, positioning mechanisms are arranged between the connecting plate and the placing plate at equal intervals, and the multiple mechanisms such as the adjusting mechanism, the braking mechanisms and the positioning mechanisms are combined to form a new structure; compared with a positioning mode for bolts and the like in the prior art, the multiple mounting plates are driven to be connected through elasticity of the reset springs, the positioning mode is simpler and more convenient, a worker does not need to hold an external tool to disassemble and assemble, parts in the positioning ends for pipe positioning are used, a clamping mounting mode is adopted, the distance can be freely adjusted, and the positioning efficiency is improved. And the flexibility and the application range are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of membrane wall splicing welding auxiliary equipment, in particular to a membrane wall splicing welding pitch control device. Background Art

[0002] Membrane water walls are composed of airtight panels welded together from flat steel and pipes. They ensure excellent furnace tightness and, for negative pressure boilers, significantly reduce furnace air leakage, improving combustion conditions. They also increase the effective radiant heating area, thereby saving steel consumption.

[0003] The existing membrane wall needs to be spliced and welded, which means that multiple tubes and symmetrical diaphragm flat steels are spliced together and welded. In the known technology, Chinese patent number "CN 217096454 U" mentions a membrane wall splicing welding pitch control device, in which a membrane wall tube row is fixedly installed on the bottom of the pitch control device body, and diaphragm flat steels are fixedly added to the upper part of both sides of the membrane wall tube row. The pitch control device for the membrane wall splicing welding is composed of two sets of profiling dies that are bonded together. 14-20 sets of semicircular holes are provided on each side of the two sets of profiling dies that are bonded together. After the pipes and flat steels are fixed by the two sets of profiling dies, the spacing between the pipes is limited by the mounting holes of the profiling dies. The profiling dies have a corresponding number of fixing bolt holes. When welding the pipes and the membrane flat steel, the device is installed at the end of the pipe, and welding is started after the bolts are tightened. In this way, the pitch size change caused by welding deformation can be effectively controlled, so that the pitch of the pipe reaches the standard value.

[0004] The above-mentioned membrane wall splicing welding pitch control device adopts bolts and other connection methods between the profiling molds, which requires workers to use external tools to disassemble and assemble. In addition, the semicircular holes in the profiling mold for placing pipes are fixed in the profiling mold. The spacing between the multiple semicircular holes cannot be adjusted, which reduces the scope of applicability.

[0005] In view of this, a membrane wall splicing welding pitch control device is provided to overcome the above-mentioned defects. Utility Model Content

[0006] In response to the problems in the related art, the present invention proposes a membrane wall splicing welding pitch control device to overcome the above-mentioned technical problems existing in the existing related art.

[0007] To this end, the specific technical solutions adopted in this utility model are as follows:

[0008] A membrane wall splicing welding pitch control device includes multiple mounting plates, which are connected by adjustment mechanisms, and the adjustment mechanisms are symmetrically arranged on both sides of the mounting plates. A placement plate is fixedly connected below the front surface of the mounting plate, and a scale value is set on the front surface of the placement plate. A braking mechanism is symmetrically arranged on the front surface of the mounting plate, and the front surface of the braking mechanism is connected to a connecting plate. A positioning mechanism is equidistantly arranged between the connecting plate and the placement plate.

[0009] Preferably, the adjustment mechanism includes a sleeve and a reset spring, the sleeves are symmetrically arranged on the left and right sides of the mounting plate, and a reset spring is arranged between the sleeves located on the same vertical line.

[0010] Preferably, the braking mechanism includes a brake groove, a brake screw, a brake block, a groove and a motor. The brake groove is symmetrically dug on the front surface of the mounting plate. A brake screw is provided at the bottom of the inner cavity of the brake groove. The outer wall of the brake screw is connected to the brake block through a thread. A groove is dug at the top of the brake groove, and a motor is provided in the groove.

[0011] Preferably, the top of the brake screw rod passes through the top of the inner cavity of the brake groove and extends into the groove, and the brake screw rod is connected to the motor.

[0012] Preferably, the connecting plate is arranged on the front surface of the brake block, and the connection between the brake block and the connecting plate is a fixed connection.

[0013] Preferably, the positioning mechanism includes a positioning block and a positioning ring. The positioning block is arranged between the placement plate and the connecting plate and is arranged at equal distances. The front surface of the positioning block is fixedly connected to the positioning ring.

[0014] This utility model has the following beneficial effects:

[0015] Compared with the existing technology, the membrane wall splicing welding pitch control device forms a new structure by combining multiple mechanisms such as the adjustment mechanism, the braking mechanism and the positioning mechanism. The multiple mounting plates are connected by the elastic drive of the return spring. Compared with the positioning method used for bolts and the like in the known technology, it is simpler and does not require staff to use external tools to disassemble and assemble. The components in the positioning end used for pipe positioning adopt a snap-fit installation method, and the spacing can be freely adjusted, which improves flexibility and scope of application. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a schematic diagram of the main structure of a membrane wall splicing welding pitch control device according to an embodiment of the present utility model;

[0018] Figure 2 This is a schematic diagram of the disassembled structure of a membrane wall splicing welding pitch control device according to an embodiment of the present utility model;

[0019] Figure 3 It is an enlarged schematic diagram of a braking mechanism of a membrane wall splicing welding pitch control device according to an embodiment of the present utility model;

[0020] Figure 4 It is a structural schematic diagram of a positioning mechanism of a membrane wall splicing welding pitch control device according to an embodiment of the present utility model.

[0021] In the picture:

[0022] 1. Mounting plate; 2. Adjustment mechanism; 3. Placement plate; 4. Scale value; 5. Braking mechanism; 6. Connecting plate; 7. Positioning mechanism; 8. Sleeve; 9. Return spring; 10. Brake groove; 11. Brake screw; 12. Brake block; 13. Groove; 14. Motor; 15. Positioning block; 16. Positioning ring. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of this practical embodiment clearer, the technical solutions in the embodiment will be clearly and completely described below in conjunction with the drawings in the practical embodiment. The following embodiments are used to illustrate this practical embodiment but are not used to limit the scope of this practical embodiment.

[0024] In the description of this utility model, it should be noted that the terms "up", "down", "front", "back", "left", "right", "vertical", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as a limitation on this utility model.

[0025] In the description of this utility, it should be noted that, unless otherwise specified or limited, the terms "installed," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; and direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility based on the specific circumstances.

[0026] Example

[0027] like Figure 1 - As shown in FIG4 , a membrane wall splicing welding pitch control device according to an embodiment of the present invention comprises a plurality of mounting plates 1, wherein the mounting plates 1 are connected to each other by means of an adjusting mechanism 2, and the adjusting mechanism 2 is symmetrically arranged on both sides of the mounting plate 1, a placement plate 3 is fixedly connected to the lower front surface of the mounting plate 1, a scale value 4 is arranged on the front surface of the placement plate 3, a braking mechanism 5 is symmetrically arranged on the front surface of the mounting plate 1, a connecting plate 6 is connected to the front surface of the braking mechanism 5, and a positioning mechanism 7 is equidistantly arranged between the connecting plate 6 and the placement plate 3; first, the positioning mechanism 7 is placed on the placement plate 3 top, the spacing between the multiple positioning mechanisms 7 is placed equidistantly through the scale value 4, and then the components in the braking mechanism 5 are started and adjusted, and the connecting plate 6 fixedly connected to the front surface is moved downward, so that the multiple equidistantly placed positioning mechanisms 7 are fixed between the placement plate 3 and the connecting plate 6, and then the pipe is placed in the positioning mechanism 7 below, and then the upper mounting plate 1 is pulled, and the mounting plate 1 transmits the pulling force to the components in the adjusting mechanism 2, and causes the components in the adjusting mechanism 2 to deform, so that the spacing between the multiple mounting plates 1 is adjusted, and the multiple positioning mechanisms 7 limit the pipe.

[0028] The adjusting mechanism 2 includes a sleeve 8 and a return spring 9. The sleeve 8 is symmetrically arranged on the left and right sides of the mounting plate 1, and a return spring 9 is arranged between the sleeves 8 located on the same vertical line; when the upper mounting plate 1 is pulled, the mounting plate 1 transmits the pulling force to the return spring 9, and causes the return spring 9 to deform, so that the spacing between multiple mounting plates 1 is adjusted, and multiple positioning rings 16 limit the pipe.

[0029] The braking mechanism 5 includes a braking groove 10, a braking screw 11, a braking block 12, a groove 13 and a motor 14. The braking groove 10 is symmetrically dug on the front surface of the mounting plate 1. The braking screw 11 is provided at the bottom of the inner cavity of the braking groove 10. The outer wall of the braking screw 11 is connected to the brake block 12 by a thread. A groove 13 is dug at the top of the braking groove 10. A motor 14 is provided in the groove 13. The top of the braking screw 11 passes through the top of the inner cavity of the braking groove 10 and extends into the groove 13. The movable screw 11 is connected to the motor 14, and the connecting plate 6 is arranged on the front surface of the brake block 12, and the connection between the brake block 12 and the connecting plate 6 is fixedly connected; the motor 14 is started by an external switch, and the motor 14 rotates with the brake screw 11, and the outer wall of the brake screw 11 adjusts the height of the brake block 12 through the reverse thread. When the brake block 12 is driven and moved downward, the connecting plate 6 with the fixed connection on the front surface moves downward, so that multiple equidistantly placed positioning blocks 15 are fixed between the placement plate 3 and the connecting plate 6.

[0030] The positioning mechanism 7 includes a positioning block 15 and a positioning ring 16. The positioning block 15 is arranged between the placement plate 3 and the connecting plate 6 and is arranged at equal intervals. The front surface of the positioning block 15 is fixedly connected to the positioning ring 16; the positioning block 15 and the components thereon are placed on the top of the placement plate 3, and the spacing between the multiple positioning blocks 15 is placed at equal intervals through the scale value 4, the spacing between the multiple mounting plates 1 is adjusted, and the multiple positioning rings 16 limit the pipe.

[0031] In summary, with the help of the above-mentioned technical solution of the utility model, when this device is in use, the positioning block 15 and the components thereon are first placed on the top of the placement plate 3, and the spacing between the multiple positioning blocks 15 is equidistantly placed through the scale value 4, and then the motor 14 is started by the external switch, and the motor 14 rotates with the brake screw 11, and the outer wall of the brake screw 11 drives the brake block 12 to adjust the height through the reverse thread. When the brake block 12 is driven and moved downward, the connecting plate 6 fixedly connected to the front surface moves downward, so that multiple equidistantly placed positioning blocks 15 are fixed between the placement plate 3 and the connecting plate 6, and then the pipe is placed in the positioning ring 16 below, and then the upper mounting plate 1 is pulled, and the mounting plate 1 transmits the pulling force to the reset spring 9, and causes the reset spring 9 to deform, so that the spacing between the multiple mounting plates 1 is adjusted, and the multiple positioning rings 16 limit the pipe.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A membrane wall splicing welding pitch control device, characterized in that: The invention comprises a plurality of mounting plates (1), wherein the mounting plates (1) are connected to each other via an adjusting mechanism (2), and the adjusting mechanism (2) is symmetrically arranged on both sides of the mounting plate (1); a placement plate (3) is fixedly connected below the front surface of the mounting plate (1); a scale value (4) is arranged on the front surface of the placement plate (3); a braking mechanism (5) is symmetrically arranged on the front surface of the mounting plate (1); a connecting plate (6) is connected to the front surface of the braking mechanism (5); and a positioning mechanism (7) is equidistantly arranged between the connecting plate (6) and the placement plate (3).

2. The membrane wall splicing welding pitch control device according to claim 1, characterized in that: The adjustment mechanism (2) comprises a sleeve (8) and a return spring (9); the sleeves (8) are symmetrically arranged on the left and right sides of the mounting plate (1); and a return spring (9) is arranged between the sleeves (8) located on the same vertical line.

3. The membrane wall splicing welding pitch control device according to claim 2, characterized in that: The braking mechanism (5) comprises a braking groove (10), a braking screw (11), a braking block (12), a groove (13) and a motor (14); the braking groove (10) is symmetrically excavated on the front surface of the mounting plate (1); a braking screw (11) is provided at the bottom of the inner cavity of the braking groove (10); the outer wall of the braking screw (11) is connected to the braking block (12) through a thread; a groove (13) is excavated at the top of the braking groove (10); and a motor (14) is provided in the groove (13).

4. The membrane wall splicing welding pitch control device according to claim 3, characterized in that: The top of the brake screw (11) passes through the top of the inner cavity of the brake groove (10) and extends into the groove (13), and the brake screw (11) is connected to the motor (14).

5. The membrane wall splicing welding pitch control device according to claim 4, characterized in that: The connecting plate (6) is arranged on the front surface of the brake block (12), and the connection between the brake block (12) and the connecting plate (6) is fixedly connected.

6. The membrane wall splicing welding pitch control device according to claim 5, characterized in that: The positioning mechanism (7) comprises a positioning block (15) and a positioning ring (16). The positioning block (15) is arranged between the placement plate (3) and the connection plate (6) and is arranged at equal distances. The front surface of the positioning block (15) is fixedly connected to the positioning ring (16).

Citation Information

Patent Citations

  • Membrane wall splicing welding pitch control device

    CN217096454U