Full-automatic feeding glass polishing frame inserting machine

Abstract

The utility model discloses a full-automatic feeding glass polishing frame inserting machine. A material stacking and feeding mechanism, a first feeding module, a feeding conveying belt, a feeding middle rotating disc, a discharging middle rotating disc, a glass positioning tool and a material frame waiting mechanism are sequentially installed in a material feeding and discharging area from back to front. A second feeding module is installed in the material feeding and discharging area and located on the right side of the feeding conveying belt and the feeding middle rotating disc, and a discharging module is installed in the material feeding and discharging area and located on the right side of the discharging middle rotating disc. The full-automatic feeding glass polishing and frame inserting machine is a full-automatic product, an operator does not need to operate and produce the machine all the time, the labor cost is saved, the influence of human factors on the yield and the yield of the product is reduced, full-automatic feeding, polishing and frame inserting are achieved, the efficiency is high, workers are prevented from making contact with polishing liquid for a long time, and the safety protection shell is arranged; safety accidents are avoided, polishing liquid is prevented from flowing out of equipment, and the cleanliness of a whole workshop is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of glass processing, in particular to a full-automatic loading glass polishing and rack inserting machine. Background Art

[0002] Glass processing requires a polishing machine, and after polishing, the glass needs to be inserted into the rack, which requires related equipment. Currently, most products on the market are semi-automatic polishing machines, which require manual loading and unloading. Workers are exposed to liquid containing polishing powder, which may affect their health. Semi-automatic polishing machines do not have outer protective covers, which poses certain safety risks. If operated without stopping the machine, it may cause safety accidents. Utility Model Content

[0003] The purpose of the present invention is to overcome the defects of the prior art and provide a fully automatic loading glass polishing rack inserting machine to solve the problems raised in the above background technology.

[0004] A fully automatic loading glass polishing machine includes a machine body, a gantry mounted on the upper end thereof, and a four-axis motion module mounted on the gantry. The left and right sides of the machine body are respectively provided with material loading and unloading areas and a polishing work area. A large grinding disc is provided in the middle of the polishing work area, and small grinding discs are provided at the four corners above the large grinding disc. The upper ends of the small grinding discs are connected to lifting and turning mechanisms, and the lifting and turning mechanisms are mounted on the inner wall of the polishing work area.

[0005] The material loading and unloading area is equipped with a stacking loading mechanism, a loading module 1, a loading conveyor belt, a loading turntable, a unloading turntable, a glass positioning tool, and a material rack waiting mechanism from back to front. The material loading and unloading area is equipped with a loading module 2 on the right side of the loading conveyor belt and the loading turntable. The material loading and unloading area is equipped with an unloading module on the right side of the unloading turntable. The material loading and unloading area is equipped with a three-axis insert module on the right side of the material rack waiting mechanism.

[0006] Furthermore, the stacking and feeding mechanism includes a feeding mechanism and two feeding troughs.

[0007] Furthermore, the loading module 1 and the loading module 2 both include a translation mechanism, a material taking cylinder and a vacuum suction cup.

[0008] Furthermore, the blanking module includes a translation mechanism, a blanking cylinder and a vacuum suction cup.

[0009] Furthermore, the glass positioning tooling includes an X-axis cylinder and a Y-axis cylinder.

[0010] Furthermore, the material rack waiting mechanism includes a rotating mechanism and two material racks.

[0011] The beneficial effects of the present invention are as follows: the fully automatic loading glass polishing rack inserting machine is a fully automatic product, which polishes the glass by arranging a lifting and flipping mechanism, a small grinding disc and a large grinding disc, and loads and unloads the material by arranging a stacking loading mechanism, a loading module 1, a loading conveyor belt, a loading module 2, a loading turntable, a unloading turntable, an unloading module, a glass positioning tool, a material rack waiting mechanism, and an inserting three-axis module. In this way, there is no need for operators to operate the equipment all the time, saving labor costs and reducing the influence of human factors on product output and yield rate. The fully automatic loading, polishing and inserting of racks are highly efficient, avoiding workers from being exposed to polishing liquid for a long time, and having a safety protective shell to avoid the occurrence of safety accidents and prevent the polishing liquid from flowing out of the equipment, thereby improving the cleanliness of the entire workshop. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is an overall schematic diagram of the utility model;

[0013] Figure 2 This is a schematic top view of the entire utility model;

[0014] Figure 3 For this utility model Figure 2 Schematic diagram of removing the gantry and four-axis motion module.

[0015] In the figure: 1-machine body, 11-polishing work area, 111-lifting and turning mechanism, 112-small grinding disc, 113-large grinding disc, 12-material loading and unloading area, 121-stacking loading mechanism, 122-loading module one, 123-loading conveyor belt, 124-loading module two, 125-loading turntable, 126-unloading turntable, 127-unloading module, 128-glass positioning tooling, 129-material rack waiting mechanism, 130-insertion three-axis module, 2-gantry, 3-four-axis motion module. DETAILED DESCRIPTION

[0016] See also Figure 1-Figure 3 A fully automatic loading glass polishing rack machine includes a body 1, a gantry 2 installed at the upper end thereof and a four-axis motion module 3 installed on the gantry 2. The four-axis motion module 3 of the gantry 2 has four axes, including front, back, left, right, up, down and rotation axes.

[0017] The left and right sides of the body 1 are respectively provided with material loading and unloading areas 12 and a polishing work area 11. A large grinding disc 113 is provided in the middle of the polishing work area 11. A sponge and a blanket (both consumables) need to be attached to the large grinding disc 113. During normal operation, the large grinding disc 113 rotates in one direction at a constant speed, and the polishing liquid is pumped to the sponge of the large grinding disc 113 by a water pump.

[0018] Small grinding discs 112 are provided at the four corners above the large grinding disc 113. There are four small grinding discs 112 in total, and each small grinding disc 112 has the same function. When working, the glass is placed on the small grinding disc 112, and then the glass is vacuumed and pressed onto the felt. Depending on the process, the small grinding disc 112 may rotate in one direction, or it may need to rotate forward first and then reverse to perform polishing (the polishing process for different glasses is different). The small grinding disc 112 of this equipment is driven by a servo motor, which is flexible to operate and can adapt to glasses with different processes.

[0019] The upper end of the small grinding disc 112 is connected to a lifting and turning mechanism 111, which is installed on the inner wall of the polishing work area 11. The lifting and turning mechanism 111 is responsible for turning the small grinding disc 112 and controlling the up and down movement of the grinding disc. When the grinding disc is waiting for material, the grinding disc is turned upward and then raised, waiting for the gantry to place the glass on the grinding disc. After the glass is placed on it, the grinding disc is turned downward and then lowered into place, pressing the small grinding disc 112 onto the felt so that the glass can be polished on it.

[0020] The material loading and unloading area 12 is provided with a stacking loading mechanism 121, a loading module 122, a loading conveyor belt 123, a loading turntable 125, a unloading turntable 126, a glass positioning fixture 128, and a material rack waiting mechanism 129 in sequence from back to front. A loading module 2 124 is provided inside the material loading and unloading area 12 and is located on the right side of the loading conveyor belt 123 and the loading turntable 125. A unloading module 127 is provided inside the material loading and unloading area 12 and is located on the right side of the unloading turntable 126. A three-axis insert module 130 is provided inside the material loading and unloading area 12 and is located on the right side of the material rack waiting mechanism 129. The stacking loading mechanism 121 includes a top feeding mechanism and two loading troughs. Both the loading module 122 and the loading module 2 124 are provided. It includes a translation mechanism, a material taking cylinder and a vacuum suction cup. The unloading module 127 includes a translation mechanism, a material taking cylinder and a vacuum suction cup. The glass positioning tool 128 includes an X-axis cylinder and a Y-axis cylinder. The material rack waiting mechanism 129 includes a rotating mechanism and two material racks. The stacking loading mechanism 121 has two loading troughs. After all the materials in the current trough are loaded, it automatically moves to another loading trough. Then the lifting mechanism lifts the glass into place, and then blows the glass and fixes the glass with compressed air and the lifting cylinder. After it is in place, the loading module 122 moves to the top of the glass, and then the material taking cylinder descends, the vacuum is turned on to suck up the glass, and after successfully sucking the glass, it moves to the loading conveyor belt 123 and puts the glass down. This reciprocating process completes the loading action. When the loading module 122 lifts the glass, the vacuum is turned on to suck up the glass. After the glass is placed on the loading conveyor belt 123, the loading conveyor belt 123 transports the glass forward. After it is in place, the alignment motor is activated to position the glass within a certain range, and then waits for the next loading module 2 124 to come and pick up the material. The loading module 2 124 moves to the top of the glass, and the cylinder descends to suck the glass up. After successfully sucking the glass, it moves to the loading turntable 125 and places the glass on the loading turntable 125. The loading turntable 125 can hold up to 9 pieces of glass. When the loading turntable 125 is full of glass, wait for the gantry to take away all the glass at one time. The four-axis motion module 3 is responsible for taking the glass from the loading turntable 125 to the small grinding disc 112, and placing the polished glass on the unloading turntable 126. The unloading turntable 126 and The structure of the loading turntable 125 is the same. When the gantry takes the polished glass, it waits for the unloading module 127 to take the glass away. The four pieces of glass next to it are adjusted in position by rotation so that the unloading module 127 can take them away. Then the unloading module 127 is responsible for taking the glass out of the unloading turntable 126 and placing it on the glass positioning fixture 128. After the glass is placed on the glass positioning fixture 128, the X and Y cylinders are used to position the glass, waiting for the insert three-axis module 130 to take it away. The insert three-axis module 130 is responsible for taking the glass from the glass positioning fixture 128 and inserting it into the material rack, inserting one piece at a time to improve stability. Its material rack waiting mechanism 129 has two material rack positions, the outer one is the material changing position, and the inner one is the working position. After the empty material rack is put on,It automatically rotates in and waits for the insert. When the rack is full, it automatically rotates out and waits for the worker to take away the full rack and replace it with an empty one. In this way, the machine body 1 is mainly divided into the material loading and unloading area 12 and the polishing work area 11. The gantry structure composed of the gantry 2 and the four-axis motion module 3 is installed on the polishing machine frame. It is mainly used to take the glass out of the material loading and unloading area 12 and place it on the small grinding disc 112 in the polishing work area 11, and take the polished glass out and put it back into the material loading and unloading area 12. In this way, there is no need for operators to operate the equipment all the time, saving labor costs and reducing the impact of human factors on product output and yield rate. The fully automatic loading, polishing and rack insertion are highly efficient and avoid workers from being exposed to polishing liquid for a long time. There is a safety protective shell to avoid safety accidents and prevent the polishing liquid from flowing out of the equipment, improving the cleanliness of the entire workshop.

Claims

1. A fully automatic loading glass polishing and racking machine, comprising a machine body (1), a gantry (2) mounted on the upper end thereof, and a four-axis motion module (3) mounted on the gantry (2), characterized in that: The left and right sides of the machine body (1) are respectively provided with material loading and unloading areas (12) and a polishing work area (11); a large grinding disc (113) is provided in the middle of the polishing work area (11); small grinding discs (112) are provided at the four corners above the large grinding disc (113); the upper ends of the small grinding discs (112) are connected to lifting and turning mechanisms (111); and the lifting and turning mechanisms (111) are installed on the inner wall of the polishing work area (11); The material loading and unloading area (12) is provided with a stacking loading mechanism (121), a loading module 1 (122), a loading conveyor belt (123), a loading turntable (125), a unloading turntable (126), a glass positioning tool (128), and a material rack waiting mechanism (129) in sequence from back to front. The material loading and unloading area (12) is provided with a loading module 2 (124) on the right side of the loading conveyor belt (123) and the loading turntable (125). The material unloading and unloading area (12) is provided with a unloading module (127) on the right side of the unloading turntable (126). The material loading and unloading area (12) is provided with a three-axis insert module (130) on the right side of the material rack waiting mechanism (129).

2. The fully automatic loading glass polishing rack inserting machine according to claim 1, characterized in that: The stacking material feeding mechanism (121) comprises a material lifting mechanism and two feeding troughs.

3. The fully automatic loading glass polishing rack inserting machine according to claim 1, characterized in that: The loading module 1 (122) and the loading module 2 (124) both include a translation mechanism, a material taking cylinder and a vacuum suction cup.

4. The fully automatic loading glass polishing rack inserting machine according to claim 1, characterized in that: The blanking module (127) comprises a translation mechanism, a blanking cylinder and a vacuum suction cup.

5. The fully automatic loading glass polishing rack inserting machine according to claim 1, characterized in that: The glass positioning tool (128) includes an X-axis cylinder and a Y-axis cylinder.

6. The fully automatic loading glass polishing rack inserting machine according to claim 1, characterized in that: The material rack waiting mechanism (129) comprises a rotating mechanism and two material racks.

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