Spray gun moving mechanism

By dynamically adjusting the gun position by the spray gun moving mechanism, the problem of fixed gun position in traditional shot peening treatment is solved, and the uniformity of shot peening effect and production efficiency are improved.

CN223186336UActive Publication Date: 2025-08-05DONGGUAN FURUI BAITONG TECH MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422448711.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-05
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In traditional shot peening treatment, the position of the spray gun is fixed, resulting in uneven shot peening effect, which cannot adapt to changes in the shape and size of complex workpieces, and requires manual or mechanical assistance to reposition, increasing production preparation time and cost.

Method used

The spray gun movement mechanism is designed, including a driving member, a moving assembly and a mounting plate. The spray gun is equipped on the mounting plate, and the driving member drives the moving assembly to realize dynamic adjustment of the spray gun and adapt to changes in the shape and position of the workpiece.

Benefits of technology

The flexibility and adaptability of shot peening are improved, ensuring uniformity and consistency of spraying, reducing omissions and overlaps, and improving spraying quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223186336U_ABST
    Figure CN223186336U_ABST
Patent Text Reader

Abstract

The utility model discloses a spray gun moving mechanism in the field of spray gun moving equipment, which comprises a driving part, a moving component, a mounting plate and at least two spray guns, the spray guns are assembled on the mounting plate, the mounting plate is assembled on the moving component, the driving part is connected with the moving component, and the driving part drives the moving component to move. The moving assembly drives the mounting plate and the spray gun to move, the spray gun is assembled on the mounting plate, the mounting plate is further assembled on the moving assembly, and the driving part drives the moving assembly to move, so that the spray gun can move along with the moving assembly; due to the mobility of the spray gun, the spray gun can be dynamically adjusted according to the shape, the size and the position of a workpiece, comprehensive covering and uniform treatment on the surface of the complex workpiece are achieved, the flexibility is high, the adaptability and efficiency of spraying operation are effectively improved, the spraying uniformity and consistency can be ensured, the omission and overlapping phenomena in the spraying process are reduced, and the spraying quality is improved. And the spraying quality and the appearance quality of the product can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of spray gun mobile equipment, in particular to a spray gun moving mechanism. Background Art

[0002] Shot peening is a surface treatment technology that uses high-speed shot to impact the surface of the workpiece to achieve the purpose of cleaning, strengthening or changing the surface morphology. As an important surface treatment technology, shot peening is widely used in aerospace, automobile manufacturing, machinery manufacturing and other fields.

[0003] However, in traditional technology, the position of the spray gun inside the shot blasting room is relatively fixed, which has the defect of insufficient flexibility. When the workpiece has a complex shape or large size changes, the fixed-position spray gun may not be able to fully cover all areas that need shot blasting, resulting in uneven shot blasting effect or omissions, and the distance of the spray gun cannot be dynamically adjusted according to the real-time position of the workpiece, which limits the flexibility and adaptability of the shot blasting. On the other hand, for production lines that need to frequently replace workpieces or where the position of the workpiece changes frequently, the fixed-position spray gun requires manual or mechanical assistance to reposition, which increases production preparation time and labor costs, and has poor use effect. Utility Model Content

[0004] In order to overcome the deficiencies of the existing technical solutions, the utility model provides a spray gun moving mechanism, which can effectively solve the problem that the current spray gun position inside the shot blasting room cabin is relatively fixed, and on the one hand has the defect of insufficient flexibility. When the workpiece has a complex shape or a large size change, the fixed position spray gun may not be able to fully cover all areas that need shot blasting, resulting in uneven shot blasting effect or omissions, and the distance of the spray gun cannot be dynamically adjusted according to the real-time position of the workpiece, which limits the flexibility and adaptability of the shot blasting. On the other hand, for production lines that need to frequently replace workpieces or the position of workpieces changes frequently, the fixed position spray gun requires manual or mechanical assistance to reposition, which increases the production preparation time and labor costs. Technical problems.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a spray gun moving mechanism includes a driving member, a moving assembly, a mounting plate and at least two spray guns, the spray guns are mounted on the mounting plate, the mounting plate is mounted on the moving assembly, the driving member is connected to the moving assembly, the driving member drives the moving assembly to move, so that the moving assembly drives the mounting plate and the spray gun to move.

[0006] Furthermore, it also includes a fixed frame arranged below the moving component, the moving component includes a moving plate movably arranged on the fixed frame, the driving member is mounted on the end face of the moving plate, and the output shaft of the driving member is connected to the fixed frame, and the output shaft of the driving member is extended and retracted to push or pull the moving plate to move.

[0007] Furthermore, the moving assembly further includes a fixing sleeve and a moving rod, and the moving rod is mounted on the surface of the moving plate through the fixing sleeve and moves therewith.

[0008] Furthermore, the mounting plate is mounted on the front end of the moving rod and is locked therewith by bolts. The driving member drives the moving plate to move, so that the moving rod drives the mounting plate and the spray gun to move together.

[0009] Furthermore, the moving assembly also includes a linear slide rail and a linear slider. The linear slide rail is mounted on the surface of the fixed frame, and the linear slider is mounted on the bottom of the moving plate and slidably cooperates with the linear slide rail.

[0010] Furthermore, a dust cover assembly is installed on the outer side of the linear slide rail, and the dust cover assembly includes a first dust cover arranged on the left and right sides of the linear slide rail and a second dust cover arranged in the middle of the linear slide rail, and a connecting plate is installed between the first dust cover and the second dust cover.

[0011] Furthermore, at least two workpiece limiting blocks are mounted on the end surface of the mounting plate, and the front end portion of the workpiece limiting block is inclined from the inside to the outside to form an inclined surface.

[0012] Furthermore, the workpiece limiting block is equipped with a positioning wheel set, which includes at least two positioning wheels rotatably connected to the workpiece limiting block, and the positioning wheels are sequentially arranged along the inclined surface of the workpiece limiting block.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The spray gun is mounted on a mounting plate, which is further mounted on a moving assembly, and the moving assembly is driven by a driving member to move, so that the spray gun can move accordingly. During shot blasting, the mobility of the spray gun enables it to be dynamically adjusted according to the shape, size and position of the workpiece, thereby achieving comprehensive coverage and uniform treatment of the surface of complex workpieces. It has strong flexibility, can effectively improve the adaptability and efficiency of the spraying operation, and can ensure the uniformity and consistency of the spraying, reduce omissions and overlaps during the spraying process, and help improve the spraying quality and the appearance quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the spray gun moving mechanism of the utility model;

[0016] Figure 2 This is a top view of the front side of the spray gun moving mechanism of the utility model;

[0017] Figure 3 This is a side view of the front side of the spray gun moving mechanism of the utility model;

[0018] Figure 4 This is a top view of the rear side spray gun moving mechanism of the utility model;

[0019] Figure 5 This is a side view of the rear side of the spray gun moving mechanism of the utility model;

[0020] Figure 6 This is a top view of the spray gun moving mechanism of the utility model;

[0021] Figure 7 It is a side view of the top spray gun moving mechanism of the utility model.

[0022] Numbers in the figure:

[0023] 1-front spray gun moving mechanism; 2-top spray gun moving mechanism; 3-rear spray gun moving mechanism; 4-spray gun; 5-mounting plate; 6-inclined surface; 7-workpiece limit block; 8-positioning wheel assembly; 9-moving rod; 10-fixing sleeve; 11-moving plate; 12-second dust cover; 13-linear slide rail; 14-first dust cover; 15-connecting plate; 16-driving member; 17-fixing bracket; 18-linear slider. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] like Figure 1-7As shown, in this embodiment, the shot blasting room cabin is equipped with a front spray gun moving mechanism 1, a rear spray gun moving mechanism 2 and a top spray gun moving mechanism 3. The front spray gun moving mechanism 1, the rear spray gun moving mechanism 2 and the top spray gun moving mechanism 3 all include a PLC controller, a driving member 16, a moving assembly, a mounting plate 5 and at least two spray guns 4. The spray guns 4 are mounted on the mounting plate 5, and the mounting plate 5 is mounted on the moving assembly. The driving member 16 is connected to the moving assembly, and the driving member 16 drives the moving assembly to move, so that the moving assembly drives the mounting assembly The plate 5 and the spray gun 4 are moved. According to the position requirements of the workpiece processing hole, each spray gun 4 can be selectively opened by PLC control according to the process requirements. It also includes a fixed frame 17 arranged below the moving component. The moving component includes a movable moving plate 11 arranged on the fixed frame 17. The driving member 16 is mounted on the end face of the moving plate 11, and the output shaft of the driving member 16 is connected to the fixed frame 17. The output shaft of the driving member 16 is extended to push or pull the moving plate 11 to move. The moving component also includes a fixed sleeve 10 and a moving rod 9. The moving rod 9 is connected to the fixed frame 17. The fixed sleeve 10 is mounted on the surface of the mobile plate 11 and moves therewith. The mounting plate 5 is mounted on the front end of the mobile rod 9 and is locked therewith by bolts. The driving member 16 is a cylinder. The driving member 16 drives the mobile plate 11 to move, so that the mobile rod 9 drives the mounting plate 5 and the spray gun 4 to move together. The moving assembly also includes a linear slide 13 and a linear slider 18. The linear slide 13 is mounted on the surface of the fixed frame 17. The linear slider 18 is mounted on the bottom of the mobile plate 11 and slides with the linear slide 13. The outer side of the linear slide 13 is equipped with a dustproof The dust cover assembly includes a first dust cover 14 provided on the left and right sides of the linear slide 13 and a second dust cover 12 provided in the middle of the linear slide 13, and a connecting plate 15 is provided between the first dust cover 14 and the second dust cover 12. The design of the first dust cover 14 and the second dust cover 12 can effectively prevent external impurities such as dust, oil stains, and iron filings from entering the interior of the slide. Through the isolation effect of the first dust cover 14 and the second dust cover 12, the linear slide 13 can be kept clean, reducing the performance degradation of the linear slide 13 caused by the accumulation of impurities;

[0026] At least two workpiece limit blocks 7 are installed on the end face of the mounting plate 5 in the front spray gun moving mechanism 1. The front end portion of the workpiece limit block 7 is inclined from the inside to the outside to form an inclined surface 6. The workpiece limit block 7 is equipped with a positioning wheel group 8. The positioning wheel group 8 includes three positioning wheels rotatably connected to the workpiece limit block 7, and the positioning wheels are arranged in sequence along the inclined surface 6 of the workpiece limit block 7. The positioning wheel closest to the starting end of the inclination angle is called the head end positioning wheel. The head end positioning wheel serves as the first contact point or support point, which ensures the initial positioning and stability of the workpiece when sliding or moving. The second positioning wheel arranged in the direction of gradually increasing inclination angle The positioning wheel is called the intermediate positioning wheel. The intermediate positioning wheel not only further stabilizes the movement trajectory of the workpiece, but also adjusts the balance and force distribution during the movement through its position. The positioning wheel located at the highest end of the inclination angle is called the end positioning wheel. As the final contact point or support point, it ensures the stability and accuracy of the workpiece when it reaches the maximum inclination angle. Therefore, the three positioning wheels are arranged in sequence from low to high along the inclination angle of the inner end face of the limit block, and work together to ensure the stability, smoothness and accuracy of the workpiece during movement. The shape and number of the workpiece limit block 7 and the positioning wheels are adaptively adjusted according to the shape of the workpiece.

[0027] Working principle: The workpiece is sent into the cabin of the shot blasting room through the roller conveyor system. Once the workpiece reaches the designated position, the conveying system stops working to ensure that the workpiece remains stationary during the shot blasting process. The cylinder serves as the power source, and the positioning of the workpiece is accurately controlled by the telescopic movement of the cylinder, ensuring that the workpiece can be stably and accurately placed in the predetermined position before the shot blasting operation. The front spray gun moving mechanism 1, the rear spray gun moving mechanism 2 and the top spray gun moving mechanism 3 use the moving assembly as a moving guide to ensure that the spray gun 4 moves smoothly and accurately in the horizontal and vertical directions. It is driven by the cylinder, and by controlling the extension and contraction of the cylinder, the spray gun 4 can be aimed at the holes to be shot blasted on the workpiece. When the shot blasting of all holes is completed, the cylinder moves again to drive the spray gun 4 back to its initial position to avoid interference with the workpiece or the conveying system. Subsequently, the roller conveying system is restarted to smoothly convey the workpiece that has completed the shot blasting to the next workstation.

[0028] Compared with traditional technology: the spray gun 4 is mounted on the mounting plate 5, and the mounting plate 5 is further mounted on the moving assembly, and the moving assembly is driven by the driving member 16 to move, so that the spray gun 4 can move accordingly. When performing shot blasting, the mobility of the spray gun 4 enables it to be dynamically adjusted according to the shape, size and position of the workpiece, thereby achieving comprehensive coverage and uniform treatment of the surface of complex workpieces. It has strong flexibility, can effectively improve the adaptability and efficiency of the spraying operation, and can ensure the uniformity and consistency of the spraying, reduce omissions and overlaps in the spraying process, and help improve the spraying quality and the appearance quality of the product.

[0029] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. The spray gun moving mechanism is characterized by: It includes a driving member, a moving assembly, a mounting plate and at least two spray guns, wherein the spray gun is mounted on the mounting plate, the mounting plate is mounted on the moving assembly, the driving member is connected to the moving assembly, and the driving member drives the moving assembly to move, so that the moving assembly drives the mounting plate and the spray gun to move.

2. The spray gun moving mechanism according to claim 1, characterized in that: It also includes a fixed frame arranged below the moving component, the moving component includes a moving plate movably arranged on the fixed frame, the driving member is mounted on the end face of the moving plate, and the output shaft of the driving member is connected to the fixed frame, and the output shaft of the driving member is extended and retracted to push or pull the moving plate to move.

3. The spray gun moving mechanism according to claim 2, characterized in that: The moving assembly also includes a fixing sleeve and a moving rod. The moving rod is fitted on the surface of the moving plate through the fixing sleeve and moves therewith.

4. The spray gun moving mechanism according to claim 3, characterized in that: The mounting plate is mounted on the front end of the moving rod and is locked therewith by bolts. The driving member drives the moving plate to move, so that the moving rod drives the mounting plate and the spray gun to move together.

5. The spray gun moving mechanism according to claim 4, characterized in that: The moving assembly also includes a linear slide rail and a linear slider. The linear slide rail is mounted on the surface of the fixed frame, and the linear slider is mounted on the bottom of the moving plate and slidably cooperates with the linear slide rail.

6. The spray gun moving mechanism according to claim 5, characterized in that: The outer side of the linear slide is equipped with a dust cover assembly, which includes a first dust cover arranged on the left and right sides of the linear slide and a second dust cover arranged in the middle of the linear slide, and a connecting plate is arranged between the first dust cover and the second dust cover.

7. The spray gun moving mechanism according to claim 6, characterized in that: At least two workpiece limiting blocks are mounted on the end surface of the mounting plate, and the front end portion of the workpiece limiting block is inclined from the inside to the outside to form an inclined surface.

8. The spray gun moving mechanism according to claim 7, characterized in that: The workpiece limiting block is equipped with a positioning wheel set, which includes at least two positioning wheels rotatably connected to the workpiece limiting block, and the positioning wheels are sequentially arranged along the inclined surface of the workpiece limiting block.